Related Manuals for Kongskilde GXF 3205 P
Summary of Contents for Kongskilde GXF 3205 P
- Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL GXF 3205 P GXF 3605 P Disc Mower Part number 51505893 edition English March 2019...
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Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the owner................1-1 Intended use. - Page 3 Power Take-Off (PTO) drive shaft – Shorten ......... . 4-9 Parking the unit Disconnection and parking .
- Page 4 Daily inspection Cutter bar - oil check ..............7-10 Every 40 hours Power Take-Off (PTO) - Grease .
- Page 5 Fluids and lubricants ............... 9-1 10 ACCESSORIES General information .
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Page 7: General Information
Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer. - Page 8 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
- Page 9 It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.
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Page 10: Intended Use
No parts must be fitted to this implement, which have not Do not use this implement: been released by KONGSKILDE. They might affect the implement operation, safety of the user or other people, 1. To cut grass in park facilities and lawns. -
Page 11: Electro-Magnetic Compatibility (Emc)
• Ensure that each piece of non‐ KONGSKILDE equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. -
Page 12: Manual Scope And Required Training Level
KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals. -
Page 13: Product Identification Number (Pin)
1 - GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner. Product Identification Number (PIN) The unit is identified by a serial number. Serial number, model and other specifications can be found on the PIN plate. -
Page 14: Product Identification
1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate (1) on the implement. The PIN plate (1) is on the front top of the implement. The PIN is also engraved on the chassis at (A) below the PIN plate (1). -
Page 15: Implement Orientation
1 - GENERAL INFORMATION Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation. The following overhead view illustration is a general repre- sentation of the implement. - Page 16 1 - GENERAL INFORMATION 1-10...
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Page 17: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. -
Page 18: General Recommendations
2 - SAFETY INFORMATION General recommendations Most farm machinery accidents can be avoided by the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •... -
Page 19: Illustrations
2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes. - Page 20 2 - SAFETY INFORMATION Hazardous chemicals 1. If you are exposed to or come in contact with haz- well as the information in this manual when you ser- ardous chemicals you can be seriously injured. vice the machine. The fluids, lubricants, paints, adhesives, coolant, 4.
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Page 21: Starting Up The Implement Safely
2 - SAFETY INFORMATION Starting up the implement safely Before you attach the implement to the tractor, ensure that Repair immediately a damaged PTO shaft before you the tractor is in good working order and that the brakes work with the implement. are efficient, particularly if you operate on hilly ground. -
Page 22: Traveling On Public Roads
2 - SAFETY INFORMATION Traveling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction. - Page 23 2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.
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Page 24: Operating The Implement Safely
2 - SAFETY INFORMATION Operating the implement safely Before you raise or lower the implement with the link arms of the tractor, check that nobody is near the implement or WARNING touches the implement. Hazard to bystanders! Always sound the horn before starting the ma- When you operate the implement, always remain seated chine. - Page 25 2 - SAFETY INFORMATION When you drive up and down and across hillsides, avoid When you work with a mower keep a safe distance from sharp turns. steep slopes and similar ground conditions, as the ground may be slippery and pull the mower and the tractor side- When you turn during operation, pay attention to the over- ways.
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Page 26: Stopping The Implement Safely
2 - SAFETY INFORMATION Stopping the implement safely When you park the implement there are some operational risks which may cause personal injury. Therefore, you WARNING must: Moving parts! Some components may continue to run after • Make sure that the ground is firm and even during park- disengaging the drive systems. -
Page 27: Maintenance
2 - SAFETY INFORMATION Maintenance link arms of the tractor so that the implement cannot move to a lower position unintentionally. WARNING • Relieve the pressure, stop the engine and remove the Maintenance hazard! ignition key, before you connect or disconnect fluid Before you start servicing the machine, attach lines. -
Page 28: Personal Protective Equipment (Ppe)
2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment. -
Page 29: Safety Requirements For Fluid Power Systems And Components - Hydraulic Systems
2 - SAFETY INFORMATION Safety requirements for fluid power systems and components - hydraulic systems Before you start the engine or pressurize the hydraulic system, install and tight correctly all the hydraulic cou- plings. Check that all hoses and fittings are undamaged. Replace immediately damaged components. -
Page 30: Noise Emission
2 - SAFETY INFORMATION Noise emission The measuring and reporting of the noise level were car- On tractors with cab provided all windows, doors and ried out according to ISO 5131. other possible openings are kept closed; it is obvious that the real noise level at the operator's seat will be signif- The noise is measured with the engine and all mecha- icantly lower. -
Page 31: Implement Stability
2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work. -
Page 32: Ecology And The Environment
KONGSKILDE dealer, who will dispose of the used this legislation. Where no legislation exists, obtain in- batteries or recycle the used batteries properly. In some formation from suppliers of oils, filters, batteries, fuels, countries, this is a legal requirement. -
Page 33: Safety Signs
2 - SAFETY INFORMATION Safety signs The following safety decals are on your implement as a guide for your safety and for the safety of those who work with you. Walk around the implement and note the content and lo- cation of all safety decals before you operate your imple- ment. - Page 34 2 - SAFETY INFORMATION ZEIL18HT00350FA Safety sign (1) WARNING Flying debris! The machine can throw stones and debris to- ward the operator or bystanders. Set the ma- chine to clear obstructions and stones. Failure to comply could result in death or se- rious injury.
- Page 35 2 - SAFETY INFORMATION Safety sign (2) WARNING Entanglement hazard! The Power Take-Off (PTO) guard must be installed when operating PTO-driven equip- ment. Failure to comply could result in death or se- rious injury. W0322A Do not operate without: • All driveline, tractor and equipment shields in place. •...
- Page 36 2 - SAFETY INFORMATION Safety sign (5) Maximum 210 bar (3045 psi). Make sure that the hydraulic components are not exposed to more pressure than maximum 210 bar (3045 psi) as there could be a risk of explosive damage of parts. Hereby you expose yourself and others to serious danger of get- ting hit by metal parts with high speed or oil under high pressure.
- Page 37 2 - SAFETY INFORMATION Safety sign (8) WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
- Page 38 2 - SAFETY INFORMATION Safety sign (11) WARNING Flying debris! The machine can throw stones and debris to- ward the operator or bystanders. Set the ma- chine to clear obstructions and stones. Failure to comply could result in death or se- rious injury.
- Page 39 2 - SAFETY INFORMATION Safety sign (14) Remember the transport lock. Always remember to activate the transport lock before you transport the implement on public road. Errors in the hydraulic system and unintended manoeuvres cause the implement moves to a working position during transport which may result in serious implement damage or per- sonal injury.
- Page 40 2 - SAFETY INFORMATION 2-24...
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Page 41: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Machine components Access to implement components WARNING Rotating parts! Never allow anyone to stand or hang on the at- tachment while it is in motion. The following access ways are provided only for safely en- tering and servicing the attachment while it is stopped. - Page 42 3 - CONTROLS AND INSTRUMENTS Remove the guard (3) to have access to: • Belt and belt pulley. • Bevel gearbox above the cutter bar. ZEIL18HT00432AA Front side Open the guard (4) to have access to: • Cutter bar. ZEIL18HT00646AA Rear side Open the canvas (5) to have access to: •...
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Page 43: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Choice of tractor Always follow the recommendations specified in the in- struction manual of the tractor. If this is not possible, seek authorised technical assistance. Choose a tractor with a suitable power on the Power Take- Off (PTO). -
Page 44: Check Before Test Driving
4 - OPERATING INSTRUCTIONS Check before test driving Before you operate the disc mower for the first time, per- form the following items: • Read this operator's manual carefully; especially the chapter headed ”Safety information”. • Check the correct assemblage of the implement. Also check that the implement is undamaged. - Page 45 4 - OPERATING INSTRUCTIONS The tests on the revolving parts of the implement from the factory result error free. However, before you use the implement, proceed as follows: 1. Lower the cutting unit to working position before you start the power transmission. 2.
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Page 46: Test Drive
4 - OPERATING INSTRUCTIONS Test drive Connect the PTO shaft carefully and let the engine run at a low number of RPM for some minutes. If there is no unintended noise or unusual vibrations, the speed can gradually increase to normal number of RPM of 1000 RPM. -
Page 47: Starting The Unit
4 - OPERATING INSTRUCTIONS Starting the unit Connection to the tractor It is possible to connect the implement to the lower link arms at the front of the tractor with an A-frame (Accord system or similar). Before you connect the implement, set the link arms of the tractor to the same height. - Page 48 4 - OPERATING INSTRUCTIONS There are different types of A-frames. As soon as you connect the implement, lock all the types of the A-frames. If you use the type with locking pawl (8), check the clear- ance between the locking pawl (8) and the tractor frame. If there is too much clearance between the locking pawl (8) and the latch (9) of the tractor frame, the implement may get disconnected from the tractor during operation or...
- Page 49 4 - OPERATING INSTRUCTIONS Basic adjustment Connect the disc mower so that the working position is as close as possible to the basic adjustment, like recom- mends the factory. 1. The implement must rest on the ground. 2. Adjust the limiting chains in length so that the down- ward movement of the link arms stops and the bottom of the female part of the A-frame (14) is as close to the recommended height (C) of 790 mm (31.10 in) as...
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Page 50: Hydraulic Connections
4 - OPERATING INSTRUCTIONS Hydraulic connections Fit the implement with a single-acting lifting cylinder. The single-acting cylinder ensures a sufficient clearance to the implement when you lift the implement. NOTE: The front hitch must be single-acting. A double-acting front hitch will, when you lower the im- plement, first cause the support chains to break and then transfer the tractor weight to the implement.This will load the implement, especially the A-frame and headstock,... -
Page 51: Power Take-Off (Pto) Drive Shaft - Shorten
4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) drive shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands. - Page 52 4 - OPERATING INSTRUCTIONS Shortening the PTO drive shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO drive shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO drive shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.
- Page 53 4 - OPERATING INSTRUCTIONS Parking the unit Disconnection and parking To disconnect the implement proceed as follows: 1. Place the implement in working position, set the lifting cylinder in floating position and move the handle (1) from position (A) to position (B). 2.
- Page 54 4 - OPERATING INSTRUCTIONS 4-12...
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Page 55: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Transport position The implement has a built-in mechanical transport safety device. When the implement is connected and lifted with the hydraulic lifting cylinder, secure the implement before the transport. The transport lock fixes the cutting unit in the top position so that the cutting unit cannot fall down if you misuse the hydraulic system or if a hose is damaged. - Page 56 5 - TRANSPORT OPERATIONS...
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Page 57: Working Operations
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Implement overview GXF 3205P and GXF 3605P are disc mowers that you can connect at the front of the tractor and that place a gathered swath between the wheels of the driving tractor or widespread. -
Page 58: Friction Clutch
6 - WORKING OPERATIONS Friction clutch To ensure a long life for your tractor and implement, the implement is equipped with a friction clutch on the Power Take-Off (PTO) drive shaft between the tractor and the implement. The purpose of the friction clutch is to protect the transmis- sion from overload when you work in the field and when you start the implement (connection of the PTO). -
Page 59: Transmission Securing Against Overload
6 - WORKING OPERATIONS Transmission securing against overload NOTE: The tractor driver can secure the transmission against overload. When you use the implement, consider the following steps: 1. Always start the implement with the engine running at low speed. This especially applies to tractors with electro-hydraulic connection of the Power Take-Off (PTO) shaft. -
Page 60: Twisted Blades
6 - WORKING OPERATIONS Twisted blades WARNING Knife hazard! Use care handling sharp components. Always wear appropriate Personal Protective Equip- ment (PPE), including heavy gloves. Failure to comply could result in death or se- rious injury. W0274A Twisted blades (1) are reversible. You can turn the blade, but the blade must remain on the same disc. -
Page 61: Disc And Blades - Q+ System
ZEIL18HT00339AA erties and expose you and others to serious risks. NOTICE: Replace damaged blades, discs and blade hold- ers with original KONGSKILDE spare parts to obtain a safe operation. NOTE: Always lower the cutting unit to the ground before you replace blades, blade holders, discs and the like. -
Page 62: Working Position
6 - WORKING OPERATIONS Blade holder NOTE: Check the following points after the collision with foreign matter, after the replacement of blades and the first time you use the implement. Replace the blade holder if: • The blade pin (1) is not in contact with the disc. •... -
Page 63: Working Area
6 - WORKING OPERATIONS Working area The cutting unit of the implement can move vertically in re- lation to the carrying and pulling headstock. This enables the cutting unit to follow the ground while the headstock follows the movements of the tractor. The cutting unit can move about 550 mm (21.65 in) ver- tically in relation to the headstock. -
Page 64: Cutting Angle
6 - WORKING OPERATIONS Cutting angle The implement is equipped with a suspension that en- sures that the cutting angle is following the ground when working in the field. This is very useful when you drive on hilly ground since this suspension ensures an approximately constant stub- ble height. - Page 65 6 - WORKING OPERATIONS To obtain a new correct adjustment of the implement with the changed cutting angle, proceed as follows: 1. To obtain the desired cutting angle, change the length of the top link (3). To adjust the top link, relieve the top link first.
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Page 66: Adjustment Of The Relief System
6 - WORKING OPERATIONS Adjustment of the relief system To spare the stubble during the work, reduce the wear of the skids and ensure good ground following abilities, relieve the implement by means of two strong horizontal tension springs. The relief system works as follows. The two springs (1) are fastened on pins on the central parallel arm (2). - Page 67 6 - WORKING OPERATIONS To increase or reduce the relief, adjust the tensioning of the two horizontal springs. Lift the cutting unit until the springs have minimum tension. There is access to the springs from below. 1. Loosen the counter nut (4). 2.
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Page 68: Swath Guards
6 - WORKING OPERATIONS Swath guards The swath guards on the implement must ensure that the swath has the wanted shape and width. The crop is thrown from the conditioner rotor to the rear to the swath guards which gather the crop in an airy swath. To adjust the width of the swath, turn the swath guards (1) and adjust the swath guard extensions (3). -
Page 69: Working In The Field
6 - WORKING OPERATIONS Working in the field As the implement is front-mounted, there are some driv- ing instructions and some important circumstance to be aware of. Starting When you arrive at the field you want to work in, proceed as follows: 1. - Page 70 6 - WORKING OPERATIONS Reduce the driving speed if: • The ground is uneven or hilly. • The crop is lodged. • The crop is unusually high and thick. Increase the driving speed if: • The crop is low and thin. •...
- Page 71 6 - WORKING OPERATIONS Turning When you turn in the field, lift the cutting unit from the ground. NOTE: Noise may occur from the PTO shaft between trac- tor and implement when you lift the implement completely during turning. The noise is due to the angle of the shaft and is practically of no importance because the torque of the shaft is minimal in this situation.
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Page 72: Stone Release
6 - WORKING OPERATIONS Stone release If the implement hits an obstacle (foreign matter or un- evenness on the ground) the suspension has been con- structed to work as a stone release. When the cutting unit (1) meets an obstacle (2) and you continue driving forward, the cutting unit moves to the rear and up and the cutter bar turns backwards. -
Page 73: Guards
6 - WORKING OPERATIONS Guards When you maintain the implement you often need to open or remove guards. The front guard, which must not be lifted for transport, have for safety reasons been fitted with a lock. The lock ensures that the guard cannot be opened without tools. To open the front guard, push down the holder (1) and lift the front guard at the same time. -
Page 74: Conditioner
6 - WORKING OPERATIONS Conditioner GXF 3205P and GXF 3605P are equipped with a condi- tioner rotor with polyethylene (PE) fingers. The conditioner rotates with 1000 RPM and is belt-driven. A spring-pretensioned tension pulley holds tight the belts. To adjust the degree of conditioning, regulate the distance between the conditioner plate (1) and the conditioner fin- gers (2) on the rotor. -
Page 75: Maintenance
7 - MAINTENANCE MAINTENANCE###_7_### General information Recommendations WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. - Page 76 7 - MAINTENANCE When you repair or maintain the implement it is especially important to ensure the correct personal safety. There- fore, always park the tractor (if mounted) and the imple- ment safely (see Page 2-10). Always disengage the Power Take-Off (PTO) drive shaft, activate the parking brake and stop the tractor engine be- fore you: •...
- Page 77 7 - MAINTENANCE Hydraulic system When replace parts of the hydraulic system, always make sure that the cutting unit rests on the ground. Remember to relieve the oil pressure before you work with the hydraulic system. Hydraulic hoses must be checked before each use, and minimum once a year.
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Page 78: Torque
7 - MAINTENANCE Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9. - Page 79 7 - MAINTENANCE Flange head bolt/Flange nut Nominal Class 10.9 in N m (lb ft) Size 2.0 N·m (1.5 lb ft) 4.6 N·m (3.4 lb ft) 9.4 N·m (6.9 lb ft) 15.9 N·m (11.7 lb ft) 38.7 N·m (28.5 lb ft) 76.5 N·m (56.4 lb ft) 134 N·m (98 lb ft) 213 N·m (157 lb ft)
- Page 80 7 - MAINTENANCE Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...
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Page 81: Torque For Class 12.9
963 N·m (710.27 lb ft) – 12.9 M24 x 1.5 1175 N·m (8666.35 lb ft) – 12.9 2300 N·m (1696.39 lb ft) Fluids and lubricants KONGSKI- International KONGSKILDE Lubricant grade Item Capacity LDE specifi- brand name specification cation M1C 137-A Grease fittings As required... -
Page 82: Maintenance Planning
7 - MAINTENANCE Maintenance planning Maintenance chart Lubricate Check Change fluid Replace Tighten Maintenance action Page no. After the first 3 hours of operation Bolts and fittings After the first 50 hours of operation Cutter bar - oil change Bevel gearbox above the cutter bar - oil change Bevel gearbox in the center of the implement - oil change Daily inspection Cutter bar - oil check... -
Page 83: After The First 3 Hours Of Operation
7 - MAINTENANCE After the first 3 hours of operation Bolts and fittings Torque again all the bolts, the nuts and the fasteners after the first 3 h of work. After the first 50 hours of operation Cutter bar - oil change Perform the first oil change in the cutter after 50 h of work. -
Page 84: Daily Inspection
7 - MAINTENANCE Daily inspection Cutter bar - oil check NOTE: Check the oil level every day during the harvesting season at one of the plugs. NOTICE: Always clean the area around the cutter bar in- spection/fill plugs before you check the oil level to prevent contamination of the gear oil. - Page 85 7 - MAINTENANCE GXF 3205P cutter bar The two plugs (3) for inspection of oil level and filling are placed between the third and the fourth disc and between the fifth and the sixth disc. 4. Insert a measurement device (2) into each inspection hole (3) to check the oil level.
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Page 86: Every 40 Hours
7 - MAINTENANCE Every 40 hours Power Take-Off (PTO) - Grease Perform the lubrication every 40 h of work. Lubricant NLGI 2. Prior operation: Place the implement in safe conditions for maintenance. Lubricate the grease fittings indicated in the chart be- low. -
Page 87: Lubrication Chart
7 - MAINTENANCE Lubrication chart Perform the lubrication every 40 h of work. Lubricant NLGI 2. Prior operation: Place the implement in safe conditions for maintenance. Lubricate the grease fittings indicated in the chart be- low. ZEIL18HT00640FA 7-13... -
Page 88: Every 80 Hours
7 - MAINTENANCE Every 80 hours Bevel gearbox above the cutter bar - oil check To check the oil level proceed as follows: 1. Remove the outermost belt guard (1) and the pulley behind the belt guard. Here the bevel gearbox (2) is seen from the left-hand side of the implement. -
Page 89: Bevel Gearbox In The Center Of The Implement - Oil Check
7 - MAINTENANCE Bevel gearbox in the center of the implement - oil check To check the oil level proceed as follows: 1. Remove the oil level check plug (1). 2. Check the oil level through the inspection hole (1). The oil level should be even with the oil level check plug (1). -
Page 90: Every 200 Hours
7 - MAINTENANCE Every 200 hours Cutter bar - oil change NOTE: Use SAE 85W-140 or an equivalent gear oil to maintain the cutter bar oil level. The approximate oil capacity is: For the GXF 3205P: • Four bolts: 2.25 L (0.59 US gal) •... - Page 91 7 - MAINTENANCE 6. Support the cutter bar with wooden blocks. • At the left-hand side, place a 203 mm (8 in) block (3) under the second skid shoe from the end. • At the right-hand side, place a 356 mm (14 in) block (4) under the first skid shoe from the end.
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Page 92: Every 250 Hours
7 - MAINTENANCE Every 250 hours Power Take-Off (PTO) - Grease Perform the lubrication every 250 h of work. Lubricant: NLGI 2. Prior operation: Place the implement in safe conditions for maintenance. Lubricate the grease fitting indicated in the chart below. ZEIL18HT00506GA 7-18... -
Page 93: Every 500 Hours
7 - MAINTENANCE Every 500 hours Bevel gearbox above the cutter bar - oil change Use SAE 80W90 to maintain the oil level. The oil capacity is approximately 0.8 L (0.21 US gal) . 1. Position a catch pan under the gearbox and remove the drain plug (3). -
Page 94: Every Six Years
7 - MAINTENANCE Every six years Hydraulic hoses WARNING Escaping fluid! Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler. Failure to comply could result in death or serious injury. W0095A WARNING Escaping fluid! -
Page 95: As Required
7 - MAINTENANCE As required Maintaining the friction clutch Maintain the friction clutch at regular intervals. Air the clutch before you run a new implement. At the same time check the clutch after any long period of standstill, especially after the storage, before you use the imple- ment for the first time in the season. -
Page 96: Power Take-Off For The Cutter Bar
7 - MAINTENANCE Power Take-Off for the cutter bar The Power Take-Off (PTO) for the cutter bar should run with minimum angular deviation. Therefore a special tool is available to place the bevel gearbox precisely in relation to the cutter bar. If you do not have this special tool, check that the de- viation from the vertical line at (1) and (2) is as small as possible and maximum with a tolerance of 3 mm... -
Page 97: Control Of Balance
7 - MAINTENANCE Control of balance When you drive in the field, always pay attention if the implement starts vibrating more than usually or if it has jarring sounds. NOTE: The first time you start the implement pay attention to vibrations and noise to have a standard of comparison later. -
Page 98: Replacement Of Blades - Q+ System
7 - MAINTENANCE Replacement of blades – Q+ system CAUTION Cutting hazard! Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE), including heavy gloves. Failure to comply could result in minor or moderate injury. C0139A Prior operation: Place the implement in safe conditions for maintenance. - Page 99 7 - MAINTENANCE 5. When you install a blade (5), place the blade correctly on the pin (6) of the blade holder (4), then you can slacken the tool (1) and let it go back up. 6. The replacement tool (1) must, by the force of the blade holder (4) only, end up in the same position as before you replaced the blade (5).
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Page 100: Replacement Of Discs
7 - MAINTENANCE Replacement of discs DANGER Moving parts! Install all covers, panels, and guards after servicing or cleaning the machine. Never operate the ma- chine with covers, panels, or guards removed. Failure to comply will result in death or serious injury. D0119A WARNING Avoid injury and/or machine damage! -
Page 101: Replacement Of Hubs
7 - MAINTENANCE Replacement of hubs DANGER Moving parts! Install all covers, panels, and guards after servicing or cleaning the machine. Never operate the ma- chine with covers, panels, or guards removed. Failure to comply will result in death or serious injury. D0119A WARNING Avoid injury and/or machine damage! - Page 102 7 - MAINTENANCE 5. Reinstall the discs with an angle (A) equal to 90° stag- gered in relation to each other. ZEIL18HT00047AA After you complete the installation, turn the discs a mini- mum one complete revolution by hand in order to check that no parts collide.
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Page 103: Storage
7 - MAINTENANCE Storage Pressure washing Before you use pressure washing, clean the implement with compressed air. NOTE: Legislation in certain countries and good practice requires special treatment of waste water through sed- imentation and oil separation and controlled removal of residues. -
Page 104: End Of Season Service
7 - MAINTENANCE End of season service When the season is over, prepare the implement for the storage immediately. To prepare the implement for winter storage: 1. Clean the implement thoroughly. Dust and dirt absorb moisture and moisture increases the formation of rust. 2. -
Page 105: Ordering Parts And / Or Accessories
Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual. - Page 106 7 - MAINTENANCE 7-32...
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Page 107: Troubleshooting
8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Driving tips and fault finding Problem Possible Cause Correction Uneven stubble or bad The cutter bar is relieved too much. Check the basic adjustment of the machine cut. and, if necessary, reduce the relief by loos- ening the springs. - Page 108 8 - TROUBLESHOOTING...
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Page 109: Specifications
Swath width Transport width 2.99 m (9.81 ft) 3.4 m (11.15 ft) Overrun clutch Standard Friction clutch Standard Fluids and lubricants KONGSKI- International KONGSKILDE Capacity Lubricant grade Item LDE specifi- brand name specification cation M1C 137-A Grease fittings As required... - Page 110 9 - SPECIFICATIONS...
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Page 111: 10 - Accessories
10 - ACCESSORIES 10 - ACCESSORIES###_10_### General information Accessories or optional equipment listed hereafter may be part of the standard equipment for certain countries. Some of these accessories or options may not be avail- able in certain markets. A-frame tractor part Use the A-frame tractor part (1) to couple the implement to the front linkage of the tractor. -
Page 112: Light Kit
10 - ACCESSORIES Light kit Marking lights (1) for front mounted mowers. Front and rear lights to mark the implement. ZEIL18HT00436AA Traffic package for France Side and front marking reflectors (1) for France traffic al- lowance. The reflectors can be combined with Light kit. ZEIL18HT00440AA Counter clockwise Power Take-Off (PTO) Counter clockwise PTO (A) has freewheeled in opposite... -
Page 113: 11 - Forms And Declarations
11 - FORMS AND DECLARATIONS 11 - FORMS AND DECLARATIONS###_11_### EC Declaration of Conformity EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de con- formité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие... - Page 114 11 - FORMS AND DECLARATIONS ZEIL19TL0017EA - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også bestem- melserne i EMC-direktivet 2014/30/EU - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 2006/42/EG und wenn erforderlich auch mit der EMC-Richtlinie 2014/30/EU hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 2006/42/EC and if relevant also the provisi¬ons of the EMC Directive 2014/30/EU.
- Page 115 11 - FORMS AND DECLARATIONS - z določili Direktive o strojih 2006/42/ES ter, če je to relevantno, tudi z določili EMC Direktive 2014/30/EU. - παραμένει σύμφωνη με τους όρους της Οδηγίας περί Μηχανών 2006/42/ΕΚ και σε περίπτωση που αυτό εφαρμόζεται και...
- Page 116 11 - FORMS AND DECLARATIONS 11-4...
- Page 117 Index ###_Index_### Access to implement components........Adjustment of the relief system ........6-10 A-frame tractor part .
- Page 118 Legal obligations ......... Light kit .
- Page 120 Printed in U.S.A. Printed in Italy Kongskilde is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or a liates. © 2018 CNH Industrial America LLC. All Rights Reserved.
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