Johnson Controls CGM04060 Installation Manual

Johnson Controls CGM04060 Installation Manual

M4-cgm general purpose application controller

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Application
The CGM09090 and CGM04060 General Purpose
Application MS/TP Controllers (CGMs) are equipment
controllers that run pre-engineered and user-
programmable applications, and provide the inputs and
outputs required to monitor and control a wide variety
of HVAC and other facility equipment. CGM controllers
operate on an RS-485 BACnet
Advanced Application Controllers (B-AACs) and integrate
into Johnson Controls
and third-party BACnet systems.
®
CGM equipment controllers include an integral real-
time clock, which enables the controllers to monitor and
control schedules, calendars, and trends, and operate for
extended periods as stand-alone controllers when offline
from the Metasys system network.
Communications Protocols
The CGM controllers can communicate using BACnet
MS/TP, N2, or wireless Zigbee
controllers communicate using the BACnet MS/TP
protocol. The BACnet protocol is a standard for ANSI,
ASHRAE, and the International Standards Organization
(ISO) for building controls.
The CGM controllers can be used as functional
replacements for legacy N2 controllers. The N2-capable
MS/TP equipment controller models provide a cost-
effective upgrade and modernization path for customers
with existing N2 controllers. For installation and
commissioning support, and tips for efficient and safe
replacement, refer to the Modernization Guide for Legacy
N2 Controllers (LIT-12012005) and the controller-specific
documentation. For information about mapping N2
Objects in controllers with switchable communications
protocols, refer to the N2 Compatibility Options chapter of
the Controller Tool Help (LIT-12011147).
To configure CGM controllers to communicate using
the N2 communications protocol, see
communications.
The CGM controller can also be installed in a wireless
application using a ZFR183x Pro Wireless Field Bus Router.
To configure these controllers to communicate using
the wireless communications protocol, see
wireless
communications.
M4-CGM General Purpose Application Controller
MS/TP Bus as BACnet
®
. By default, the CGM
®
Configuring N2
Configuring
North American Emissions Compliance
United States
This equipment has been tested and found to comply
with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful
interference when this equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction
manual, may cause harmful interference to radio
communications. Operation of this equipment in a
residential area may cause harmful interference, in which
case the users will be required to correct the interference
at their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes
les exigences du Règlement sur le matériel brouilleur du
Canada.
Installation
Observe the following guidelines when installing a CGM
Controller:
• To minimize vibration and shock damage to the
controller, transport the controller in the original
container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
Parts included
• One CGM controller with removable terminal blocks
(Input/Output, Power, FC, and SA bus terminal blocks
are removable)
• One installation instructions sheet
Materials and special tools needed
• Three fasteners appropriate for the mounting surface
(M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and
appropriate hardware for DIN rail mount (only)
• Small straight-blade (1/8 in. or 3.2 mm) or Philips#2
screwdriver for securing wires in the terminal blocks
*241014301698C*
Installation Guide
Part No. 24-10143-01698 Rev. C
2020-10-30
(For factory use only)
M4-CGM09090, M4-CGM04060

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Summarization of Contents

Application Overview and Compliance
General Application Description
Describes CGM controllers, communication protocols (BACnet, N2, Zigbee), and features.
North American Emissions Compliance
Covers US and Canadian FCC rules for digital devices regarding radio frequency energy.
Installation Guidelines
Provides initial steps for controller installation, including transport and verification.
Included Parts and Tools
Lists items shipped with the controller and required tools/materials for installation.
Physical Features and Mounting
Physical Features Overview
Discusses the physical characteristics and features of the CGM controllers, referencing a diagram.
Mounting Guidelines
Provides guidelines for mounting the CGM controller, including location and environmental considerations.
Installation Details and Wiring
Mounting Features and Dimensions
Details the physical dimensions and mounting aspects of the CGM09090 and CGM04060 models.
Mounting Methods
Instructions for DIN rail and wall mounting the controller securely.
Wiring Introduction
General guidelines and precautions for wiring the CGM controller.
Communication Bus Terminal Blocks
FC Bus Terminal Block Wiring
Details the FC bus terminal block, its wiring configuration, and cable recommendations.
SA Bus Terminal Block Wiring
Details the SA bus terminal block, its wiring configuration, and cable recommendations.
Communication Ports and Power Supply
FC Bus Port Description
Describes the RJ-12 FC bus port, its function, and connection for gateways or routers.
SA Bus Port Description
Describes the RJ-12 SA bus port, its function, and connection for various devices.
Supply Power Terminal Block
Details the 24 VAC supply power terminal block and its wiring requirements.
Wiring Guidelines and Requirements
Terminal Wiring Guidelines
Provides guidelines on input/output wiring, cable lengths, and load current.
Input and Output Wiring Details
Guidelines for wiring controller inputs and outputs, including wire separation.
Communications Bus and Power Wiring
Communications Bus and Supply Power Wiring
Guidelines for communication bus and supply power terminals, wire sizes, and cable types.
Communications Bus and Power Terminal Blocks
Details functions, ratings, and cable guidelines for FC Bus, SA Bus, and 24 VAC power.
Termination Diagrams
Termination Details for Inputs
Shows termination diagrams for various input types like Temperature Sensor and Voltage Input.
Termination Details for Outputs
Shows termination diagrams for various output types like 0-10 VDC, Current, and Binary Outputs.
Termination for Network Stats
Shows termination diagrams for Network Stats with Phone Jack or terminals.
Setup and Adjustments
Configuring N2 Communications
Steps to configure controller for N2 communication and set device address.
Switching Communications Protocol
Steps to switch between N2 and MS/TP communication protocols.
Configuring Wireless Communications
Steps to configure controller for wireless communication via ZFR Pro Router.
Setting the End-of-Line (EOL) Switch
Instructions for setting the EOL switch on the controller to function as a terminating device.
UI Current Loop Jumpers
Instructions for setting the UI current loop jumpers for analog inputs.
Troubleshooting and Status
Troubleshooting Equipment Controllers
Guidance on interpreting LED status indicators for troubleshooting controller issues.
LED Status and Codes
Table detailing LED labels, colors, and states for controller status.
Ordering Information and Specifications
CGM Controller Ordering Information
Lists product codes and descriptions for CGM controllers and accessories.
Technical Specifications
Details specifications like power requirements, communication protocols, and dimensions.
Product Warranty and Contact
Information on product warranty, patents, and contact details for Johnson Controls.

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