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SGExC 12.1-F12
Operation instructions manual
AUMA SGExC 12.1-F12 Operation Instructions Manual
Part-turn, control unit: electromechanic with actuator controls
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Safety Instructions
Basic Information on Safety
Range of Application
Warnings and Notes
References and Symbols
2 Identification
Name Plate
Short Description
3 Transport, Storage and Packaging
Transport
Storage
Packaging
4 Assembly
Mounting Position
Ball Handle: Fit to Handwheel
Part-Turn Actuator to Valve: Mount
Coupling
Mounting Positions of Local Controls
Mounting Positions: Modify
5 Electrical Connection
Basic Information
Connecting Via Plug/Socket Connector with Screw-Type Terminals (KP, KPH)
Terminal Compartment: Open
Cable Connection
Bus Cables: Connect
Terminal Compartment: Close
Connecting Via Plug/Socket Connector with Terminal Blocks (KES)
Terminal Compartment: Open
Cable Connection
Bus Cables: Connect
Terminal Compartment: Close
Accessories for Electrical Connection
Controls Mounted to Wall Bracket
Parking Frame
Protection Cover
6 Operation
Manual Operation
Manual Operation: Engage
Manual Operation: Disengage
Motor Operation
Local Actuator Operation
Actuator Operation from Remote
Menu Navigation Via Push Buttons (for Settings and Indications)
Menu Layout and Navigation
User Level, Password
Password Entry
Password Change
Language in the Display
Language Change
7 Indications
Indications During Commissioning
Indications in the Display
Feedback Indications from Actuator and Valve
Status Indications According to AUMA Classification
Status Indications According to NAMUR Recommendation
Mechanical Position Indicator/Running Indication
Indication Lights
8 Signals
Status Signals Via Output Contacts (Digital Outputs)
Assignment of Outputs
Encoding of Outputs
Analogue Signals
9 Commissioning (Basic Settings)
End Stops in Part-Turn Actuator
End Stop CLOSED: Set
End Stop OPEN: Set
Swing Angle
Swing Angle: Modify
Type of Seating: Set
Bus Address (Slave Address), Baud Rate, Parity and Monitoring Time: Set
Switch Compartment: Open
Torque Switching: Set
Limit Switching: Set
End Position CLOSED (Black Section): Set
End Position OPEN (White Section): Set
Intermediate Positions: Set
Running Direction CLOSE (Black Section): Set
Running Direction OPEN (White Section): Set
Test Run
Direction of Rotation: Check
Limit Switching: Check
Reference Operation Position Feedback: Perform
Potentiometer Setting
Electronic Position Transmitter RWG: Set
Mechanical Position Indicator: Set
Switch Compartment: Close
Operating Time: Set
Corrective Action
Faults During Commissioning
Fault Indications and Warning Indications
Fuses
Fuses Within the Actuator Controls
Motor Protection (Thermal Monitoring)
Servicing and Maintenance
Preventive Measures for Servicing and Safe Operation
Disconnection from the Mains
Maintenance
Disposal and Recycling
Technical Data
Features and Functions of Actuator
Features and Functions of Actuator Controls
Modbus Interface
Service Conditions
Accessories
Further Information
Spare Parts
Part-Turn Actuators Sgexc 05.1 Sgexc 12.1 Via Plug/Socket Connector with Screw-Type
Actuator Controls AUMATIC Acexc 01.2 with Plug/Socket Connector and Screw-Type Terminals
(Kp, Kph)
Actuator Controls AUMATIC Acexc 01.2 with Plug/Socket Connector and Terminal Blocks
Certificates
Declaration of Incorporation and EC Declaration of Conformity
ATEX Certificate
Index
Addresses
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Quick Links
1
Basic Information on Safety
2
Electrical Connection
3
Basic Information
4
Cable Connection
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Part-turn actuators
SGExC 05.1
SGExC 12.1
Control unit: electromechanic
with actuator controls
AUMATIC ACExC 01.2 Intrusive
Control
Parallel
Profibus DP
Modbus
Foundation Fieldbus
Operation instructions
Assembly, operation, commissioning
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Summarization of Contents
Safety Instructions
Basic Safety Information and Staff Qualification
Core safety principles, personnel requirements, and operational safety guidelines.
Range of Application and Warning Interpretation
Defines product usage scope and explains warning symbols and their meanings.
Warning Presentation and Document Symbols
Details the structure of warnings and symbols used throughout the manual.
Identification
Name Plate and Explosion Protection
Information on device identification via name plates and explosion protection details.
Device Description and Installation Types
Provides a short overview of the device and distinguishes between intrusive and non-intrusive.
Transport, Storage, and Packaging
Transport and Storage Guidelines
Instructions for safe handling, transport, and storage to prevent damage and corrosion.
Packaging Details
Information on the materials used for product packaging and disposal recommendations.
Assembly
Mounting Position and Ball Handle
Guidance on selecting a mounting position and fitting the ball handle.
Actuator to Valve Mounting and Coupling
Procedure for mounting the actuator to the valve and connecting the coupling.
Local Controls Mounting Positions
Details on mounting the local control unit and how to modify its position.
Electrical Connection
Basic Electrical Connection Information
Essential safety and connection guidelines for electrical setup.
Connector Types and Terminal Compartment Access
Instructions for connecting via KP/KPH and KES connectors, including compartment access.
Bus Cable Connectivity and Accessories
Guidance on connecting bus cables and using related electrical accessories.
Operation
Manual and Motor Operation Modes
Details on engaging manual operation and performing motor operation.
Remote and Local Control Operation
Procedures for operating the actuator remotely via fieldbus or locally.
Menu Navigation and User Level Management
Guide to navigating menus, managing user levels, and setting passwords.
Display Language Settings
Instructions for changing the display language on the AUMATIC unit.
Indications
Commissioning and Display Indications
Overview of indications during commissioning and general display information.
Actuator Feedback and Status Indicators
Details on valve position, torque, setpoint, and operational command indications.
AUMA and NAMUR Status Classifications
Explanation of status indications according to AUMA and NAMUR standards.
Mechanical Indicators and Indication Lights
Information on mechanical position indicators and status indication lights.
Signals
Digital and Analogue Output Signals
Configuration of status signals via digital outputs and analogue signals.
Commissioning (Basic Settings)
End Stop and Swing Angle Adjustment
Procedures for setting end stops and adjusting the swing angle.
Type of Seating and Limit Switching
Configuration for valve seating type and setting limit switches.
Torque Switching and Test Run Procedures
Setting torque limits, performing test runs, and checking operations.
Parameter Configuration and Calibration
Setting bus parameters, operating time, and calibrating feedback signals.
Corrective Action
Troubleshooting Commissioning Faults
Addressing faults encountered during initial setup and device checks.
Interpreting Fault and Warning Indications
Understanding display messages for faults, warnings, and status signals.
Fuse Identification and Replacement
Locating and replacing fuses, including specific types and procedures.
Motor Protection and Thermal Monitoring
Information on motor overheating protection and thermal monitoring.
Servicing and Maintenance
Preventive Measures and Safe Operation
Guidelines for regular checks and safe servicing practices.
Power Disconnection and Maintenance Procedures
Steps for safely disconnecting power and performing maintenance tasks.
Maintenance Intervals and Disposal
Information on maintenance schedules and proper disposal of the device.
Technical Data
Actuator Features and Functions
Specifications for actuator types, protection, motor, and limit switches.
Actuator Control Features and Interfaces
Details on control unit functions, power supply, and communication interfaces.
Application, Monitoring, and Diagnostic Functions
Information on operational modes, monitoring, and diagnostic capabilities.
Modbus Interface and Service Conditions
Specifications for Modbus communication and environmental service conditions.
Spare Parts
Spare Parts for Part-Turn Actuators (KP/KPH)
List of spare parts for actuators with KP/KPH connectors.
Spare Parts for ACEXC 01.2 Controls (KP/KPH)
List of spare parts for ACEXC 01.2 controls with KP/KPH connectors.
Spare Parts for ACEXC 01.2 Controls (KES)
List of spare parts for ACEXC 01.2 controls with KES connectors.
Certificates
Declaration of Conformity and Incorporation
Official declaration of compliance with EC directives and machinery safety.
ATEX EC Type-Examination Certificate
Certificate confirming compliance with ATEX directives for explosive atmospheres.
ATEX Certificate Schedules and Supplements
Detailed schedules and supplements related to the ATEX EC type-examination certificate.
Index
Index Sections A-C
Alphabetical listing of topics from A to C for quick reference.
Index Sections T-W
Alphabetical listing of topics from T to W for quick reference.
AUMA Worldwide Contacts
European and African Contacts
Contact information for AUMA offices in Europe and Africa.
American and Asian Contacts
Contact information for AUMA offices in America and Asia.
Australian Contacts
Contact information for AUMA office in Australia.
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