AUMA SGExC 12.1-F12 Operation Instructions Manual

AUMA SGExC 12.1-F12 Operation Instructions Manual

Part-turn, control unit: electromechanic with actuator controls
Table of Contents

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Part-turn actuators
SGExC 05.1
SGExC 12.1
Control unit: electromechanic
with actuator controls
AUMATIC ACExC 01.2 Intrusive
Control
Parallel
Profibus DP
Modbus
Foundation Fieldbus
Operation instructions
Assembly, operation, commissioning

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Summarization of Contents

Safety Instructions
Basic Safety Information and Staff Qualification
Core safety principles, personnel requirements, and operational safety guidelines.
Range of Application and Warning Interpretation
Defines product usage scope and explains warning symbols and their meanings.
Warning Presentation and Document Symbols
Details the structure of warnings and symbols used throughout the manual.
Identification
Name Plate and Explosion Protection
Information on device identification via name plates and explosion protection details.
Device Description and Installation Types
Provides a short overview of the device and distinguishes between intrusive and non-intrusive.
Transport, Storage, and Packaging
Transport and Storage Guidelines
Instructions for safe handling, transport, and storage to prevent damage and corrosion.
Packaging Details
Information on the materials used for product packaging and disposal recommendations.
Assembly
Mounting Position and Ball Handle
Guidance on selecting a mounting position and fitting the ball handle.
Actuator to Valve Mounting and Coupling
Procedure for mounting the actuator to the valve and connecting the coupling.
Local Controls Mounting Positions
Details on mounting the local control unit and how to modify its position.
Electrical Connection
Basic Electrical Connection Information
Essential safety and connection guidelines for electrical setup.
Connector Types and Terminal Compartment Access
Instructions for connecting via KP/KPH and KES connectors, including compartment access.
Bus Cable Connectivity and Accessories
Guidance on connecting bus cables and using related electrical accessories.
Operation
Manual and Motor Operation Modes
Details on engaging manual operation and performing motor operation.
Remote and Local Control Operation
Procedures for operating the actuator remotely via fieldbus or locally.
Menu Navigation and User Level Management
Guide to navigating menus, managing user levels, and setting passwords.
Display Language Settings
Instructions for changing the display language on the AUMATIC unit.
Indications
Commissioning and Display Indications
Overview of indications during commissioning and general display information.
Actuator Feedback and Status Indicators
Details on valve position, torque, setpoint, and operational command indications.
AUMA and NAMUR Status Classifications
Explanation of status indications according to AUMA and NAMUR standards.
Mechanical Indicators and Indication Lights
Information on mechanical position indicators and status indication lights.
Signals
Digital and Analogue Output Signals
Configuration of status signals via digital outputs and analogue signals.
Commissioning (Basic Settings)
End Stop and Swing Angle Adjustment
Procedures for setting end stops and adjusting the swing angle.
Type of Seating and Limit Switching
Configuration for valve seating type and setting limit switches.
Torque Switching and Test Run Procedures
Setting torque limits, performing test runs, and checking operations.
Parameter Configuration and Calibration
Setting bus parameters, operating time, and calibrating feedback signals.
Corrective Action
Troubleshooting Commissioning Faults
Addressing faults encountered during initial setup and device checks.
Interpreting Fault and Warning Indications
Understanding display messages for faults, warnings, and status signals.
Fuse Identification and Replacement
Locating and replacing fuses, including specific types and procedures.
Motor Protection and Thermal Monitoring
Information on motor overheating protection and thermal monitoring.
Servicing and Maintenance
Preventive Measures and Safe Operation
Guidelines for regular checks and safe servicing practices.
Power Disconnection and Maintenance Procedures
Steps for safely disconnecting power and performing maintenance tasks.
Maintenance Intervals and Disposal
Information on maintenance schedules and proper disposal of the device.
Technical Data
Actuator Features and Functions
Specifications for actuator types, protection, motor, and limit switches.
Actuator Control Features and Interfaces
Details on control unit functions, power supply, and communication interfaces.
Application, Monitoring, and Diagnostic Functions
Information on operational modes, monitoring, and diagnostic capabilities.
Modbus Interface and Service Conditions
Specifications for Modbus communication and environmental service conditions.
Spare Parts
Spare Parts for Part-Turn Actuators (KP/KPH)
List of spare parts for actuators with KP/KPH connectors.
Spare Parts for ACEXC 01.2 Controls (KP/KPH)
List of spare parts for ACEXC 01.2 controls with KP/KPH connectors.
Spare Parts for ACEXC 01.2 Controls (KES)
List of spare parts for ACEXC 01.2 controls with KES connectors.
Certificates
Declaration of Conformity and Incorporation
Official declaration of compliance with EC directives and machinery safety.
ATEX EC Type-Examination Certificate
Certificate confirming compliance with ATEX directives for explosive atmospheres.
ATEX Certificate Schedules and Supplements
Detailed schedules and supplements related to the ATEX EC type-examination certificate.
Index
Index Sections A-C
Alphabetical listing of topics from A to C for quick reference.
Index Sections T-W
Alphabetical listing of topics from T to W for quick reference.
AUMA Worldwide Contacts
European and African Contacts
Contact information for AUMA offices in Europe and Africa.
American and Asian Contacts
Contact information for AUMA offices in America and Asia.
Australian Contacts
Contact information for AUMA office in Australia.

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