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KSB Manuals
Water Pump
Ama-Drainer 80
Installation & operating manual
KSB Ama-Drainer 80 Installation & Operating Manual
Submersible waste water pump
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Glossary
1 General
Principles
Installation of Partly Completed Machinery
Target Group
Other Applicable Documents
Symbols
Key to Safety Symbols/Markings
2 Safety
General
Intended Use
Personnel Qualification and Training
Consequences and Risks Caused by Non-Compliance with this Manual
Safety Awareness
Safety Information for the Operator/User
Safety Information for Maintenance, Inspection and Installation
Unauthorised Modes of Operation
3 Transport/Temporary Storage/Disposal
Checking the Condition Upon Delivery
Transport
Storage/Preservation
Return to Supplier
Disposal
4 Description of the Pump (Set)
General Description
Product Information as Per Regulation No. 1907/2006 (REACH)
Designation
Name Plate
Design Details
Configuration and Function
Noise Characteristics
Scope of Supply
Dimensions and Weights
Accessories
5 Installation at Site
Safety Regulations
Checks to be Carried out Prior to Installation
Installing the Pump Set
Connecting the Piping
Electrical Connection
Setting the Overload Protection Device
Setting the Switching Points for the Level Control System (for Ama-Drainer
Checking the Direction of Rotation
6 Commissioning/Start-Up/Shutdown
Commissioning/Start-Up
Prerequisites for Commissioning/Start-Up
Start-Up
Operating Limits
Frequency of Starts
Fluid Handled
Shutdown/Storage/Preservation
Stopping
Measures to be Taken for Shutdown
Returning to Service
7 Operation
Controlling an Ama-Drainer 80
8 Servicing/Maintenance
Safety Regulations
Maintenance/Inspection
Lubrication and Lubricant Change
Drainage/Disposal
Dismantling the Pump Set
General Information/Safety Regulations
Dismantling the Pump Section
Dismantling Casing Insert 13-6 (Variant B/BH Only)
Removing the Mechanical Seal
Removing the Ball Bearings
Reassembling the Pump Set
General Information/Safety Regulations
Installing the Ball Bearings
Installing the Mechanical Seal
Fitting Casing Insert 13-6 (Variant B/BH Only)
Installing the Pump Section
Recommended Spare Parts Stock
9 Trouble-Shooting
10 Related Documents
Exploded View and List of Components
Dimensions
Ama-Drainer 80
Ama-Drainer 100
Installation Example
Single Pump (Installation Example)
Dual-Pump Station (Installation Example)
Ama-Drainer 80
Wiring Diagrams
Ama-Drainer 100
11 EU Declaration of Conformity
12 Certificate of Decontamination
Index
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Submersible Waste Water Pump
Ama-Drainer 80/100
Installation/Operating Manual
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Summarization of Contents
Installation and Operating Manual
General Information
Principles and Target Audience
Explains manual validity, target users, and related documents.
Symbols and Safety Markings
Explains symbols used and defines safety markings.
Safety Precautions
General Safety Guidelines
General safety instructions for installation, operation, and maintenance.
Intended Use and Personnel Requirements
Defines pump application, limitations, and required personnel.
Operator and Maintenance Safety
Safety for users, maintenance, and installation personnel.
Risk Mitigation and Unauthorized Operation
Outlines risks of non-compliance and warns against unauthorized use.
Transport, Storage, and Disposal
Handling and Storage Procedures
Instructions for checking delivery, transport, and storage.
Returns and Disposal Guidelines
Procedures for returning the pump and its proper disposal.
Pump Description and Specifications
General Overview and Designation
Overview of the pump and how its model is designated.
Design Details and Functionality
Describes construction, installation, drive, and functional aspects.
Technical Data: Noise, Scope, Dimensions, Accessories
Specifies noise, supply scope, dimensions, and accessories.
Installation at Site
Site Installation Safety Regulations
Critical safety precautions for electrical and general installation.
Pre-Installation Checks and Procedures
Checks before starting installation and procedures for installing the pump.
Installing the Pump Set
Piping and Electrical Connections
Connecting the Piping
Instructions for connecting the pump's discharge and suction lines.
Electrical Connection and Protection
Details on safely connecting the pump to the power supply.
Overload Protection Setup
Level Control System Setup
Checking Pump Rotation Direction
Commissioning, Operation, and Shutdown
Commissioning and Start-up Process
Steps and prerequisites for putting the pump into operation.
Operating Limits and Fluid Handling
Defines operational boundaries, acceptable fluids, and levels.
Fluid Temperature, Density, and Levels
Limits for fluid temperature, density, and critical water levels.
Shutdown, Storage, and Return to Service
Procedures for stopping, storing, and reactivating the pump.
Pump Operation Control
Controlling the Ama-Drainer 80
How to operate the pump using its control features.
Servicing and Maintenance
Maintenance Safety and Inspection Schedule
Critical safety rules and routine inspection tasks.
Lubrication and Lubricant Management
Details on lubricant quality, quantity, and replacement.
Pump Dismantling and Reassembly
Step-by-step guides for taking the pump apart and putting it back together.
Mechanical Seal and Bearing Procedures
How to remove and install the mechanical seal and ball bearings.
Recommended Spare Parts
Guidance on stocking necessary spare parts.
Troubleshooting Guide
Common Issues, Causes, and Remedies
Table of common problems, their causes, and solutions.
Technical Documentation and Diagrams
Exploded View and Parts List
Visual breakdown and list of all pump components.
Pump Dimensions and Installation Examples
Technical dimensions for models and connection examples.
Ama-Drainer 80/100 Dimensions
Dimensional drawings and data for Ama-Drainer 80 and 100.
Single and Dual-Pump Station Examples
Examples for single pump and dual-pump station connections.
Electrical Wiring Diagrams
Electrical schematics for pump connections.
Ama-Drainer 80/100 Wiring and Protection
Wiring diagrams and overload protection for models.
EU Declaration of Conformity
Certificate of Decontamination
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