KSB AmaDrainer-Box Mini Installation & Operating Manual
Automatic grey water lifting unit
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- Installation & operating manual (44 pages) ,
- Supplementary operating manual (14 pages)
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Summary of Contents for KSB AmaDrainer-Box Mini
- Page 1 Automatic Grey Water Lifting Unit AmaDrainer-Box Mini Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 12/10/2021...
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Page 3: Table Of Contents
Installing the pump set .......................... 20 Installing the grey water lifting unit...................... 21 Connecting the piping ........................... 22 Fitting the cover ............................. 25 Electrical connection ............................ 25 Commissioning/Start-up/Shutdown.................... 26 Commissioning/Start-up .......................... 26 Operating limits.............................. 27 Shutdown................................ 28 Returning to service ............................ 29 Servicing/Maintenance ........................ 30 Safety regulations............................ 30 AmaDrainer-Box Mini 3 of 46... - Page 4 Exploded view and list of components ...................... 36 Connections .............................. 37 Dimensions.............................. 38 Installation example ............................ 39 EU Declaration of Conformity ...................... 40 Declaration of Performance as per Regulation (EU) No. 305/2011, Annex III........ 41 Certificate of Decontamination...................... 42 Index .............................. 43 AmaDrainer-Box Mini 4 of 46...
- Page 5 Inlet line Pipe used for draining waste water from sanitary installations into the lifting unit Mat. No. This identification number is composed of an 8- digit numerical code that uniquely identifies a product entered in SAP. AmaDrainer-Box Mini 5 of 46...
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Page 6: General
In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. AmaDrainer-Box Mini 7 of 46... -
Page 8: Safety
Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature, etc. ▪ Observe all safety information and instructions in this manual. AmaDrainer-Box Mini 8 of 46... -
Page 9: Personnel Qualification And Training
Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) AmaDrainer-Box Mini 9 of 46... -
Page 10: Safety Information For Maintenance, Inspection And Installation
Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the lifting unit supplied is only valid if the equipment is used in accordance with its intended use. AmaDrainer-Box Mini 10 of 46... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Disposal
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. AmaDrainer-Box Mini 12 of 46... -
Page 13: Description
▪ Condensate from heat recovery applications 4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see https:// www.ksb.com/ksb-en/About-KSB/Corporate-responsibility/reach/ 4.3 Designation Example: AmaDrainer-Box Mini C Table 4: Designation key Code Description AmaDrainer-Box Type series... -
Page 14: Name Plate
4 Description 4.4 Name plate KSB SE & Co. KGaA 0197 Johann-Klein-Straße 9 67227 Frankenthal DoP2336.2-01 Deutschland AmaDrainer-Box Mini C 230 V ~ 50 Hz 430 W 10 m³/h 6,7 m t max. 50 °C EN 12 050-2 A2021w36 9 kg... -
Page 15: Configuration And Function
When a specified fluid level is reached, the float switch (4) triggers the automatic start of the submersible motor pump (5). The fluid handled is pumped through the discharge line connection (1) to a level above the flood level and discharged into the public sewer. AmaDrainer-Box Mini 15 of 46... -
Page 16: Noise Characteristics
In combination with one of the alarm switchgears (AS 0, AS 2, AS 4 or AS 5) the M1 alarm contact triggers an alarm if the permissible fluid level in the collecting tank is exceeded. The KSB washing machine interrupter triggers an alarm and stops the washing machine before the collecting tank overflows. -
Page 17: Installation At Site
If the supply of mains voltage is interrupted or the submersible motor pump is defective, there is a risk of flooding damage. Prevent damage by using a mains- independent alarm switchgear or a KSB washing machine interrupter. AmaDrainer-Box Mini 17 of 46... -
Page 18: Checks To Be Carried Out Prior To Installation
900 Screw (with captive fastener) 1. Undo the three screws 900 with a suitable tool and store them. 2. Remove and store cover 160. 3. Remove and store the parts located in collecting tank 591, including the pump set. AmaDrainer-Box Mini 18 of 46... -
Page 19: Adjusting The Float Switch (For Shower Connection Only)
1. Carefully remove circlip 932 from the upper groove of the float lever with a suitable tool (e.g. screwdriver). Fit the circlip into the lower groove. 2. Check that float 74-4 can move freely. ð Position A = cut-out level ð Position B = cut-in level AmaDrainer-Box Mini 19 of 46... -
Page 20: Installing The Pump Set
3. Slide the slit cable grommet over the power cable using lubricant. Press the cable grommet into the cable socket of the tank from the outside. The slit must point upwards. 4. Fasten the power cable to the rear of the collecting tank with self-adhesive cable support 81-73. AmaDrainer-Box Mini 20 of 46... -
Page 21: Installing The Grey Water Lifting Unit
3. Insert two commercial plug fixings (2) and screw in the J-bolts (1). 4. Use adhesive tape to stick buffers 595.01/.02 to the rear side of collecting tank 591 (see illustration). Included in the scope of supply AmaDrainer-Box Mini 21 of 46... -
Page 22: Connecting The Piping
(max. 40 mm outside diameter) or for fitting a carbon filter insert with overflow protection 4 Socket, DN 50, horizontal, on both sides for connecting an inlet line (shower connection) with fitting DN 32 / DN 40 / DN 50 AmaDrainer-Box Mini 22 of 46... - Page 23 2. Insert fitting 720.05 with joint ring 411 into the hole. Fit nut 920 on the inside and fasten it hand-tight. 3. Insert the inlet line into the collecting tank through fitting 720.05. The pipe end has to protrude into the collecting tank by approximately 30 mm. AmaDrainer-Box Mini 23 of 46...
- Page 24 2. Apply lubricant to a commercial self-sealing spigot and socket connection (DN 40 / 50). Press the spigot and socket connection into the vent connection (3). 3. Guide the vent line (max. outside diameter 40 mm) through the spigot and socket connection. AmaDrainer-Box Mini 24 of 46...
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Page 25: Fitting The Cover
Improper routing of power cables Damage to the power cable! ▷ Never move the power cable at temperatures below -25 °C. ▷ Never kink or crush the power cable. 1. Plug the pump into the mains socket. Injection-moulded sleeve. AmaDrainer-Box Mini 25 of 46... -
Page 26: Commissioning/Start-Up/Shutdown
The pump set’s automatic switchgear will start up the pump set when the float reaches the set cut-in level. Fig. 12: Cut-in level A Standard design B Shower connection 1 Cut-in level Table 5: Cut-in level limits Design Cut-in level [mm] Standard design Shower connection AmaDrainer-Box Mini 26 of 46... -
Page 27: Operating Limits
▪ Wash water (up to 90 °C max. for short periods t ≤ 3 minutes) Variant C for aggressive fluids. In addition to standard design: ▪ Swimming pool water ▪ Brackish water ▪ Seawater ▪ Water containing salt ▪ Aggressive fluids ▪ Condensate from heat recovery applications AmaDrainer-Box Mini 27 of 46... -
Page 28: Shutdown
1 Cut-out level Table 9: Cut-out level limits Design Cut-out level [mm] Standard design Shower connection Up to a maximum of 3 minutes for grey water from the hot water cycle of washing machines and dishwashers for non-industrial use AmaDrainer-Box Mini 28 of 46... -
Page 29: Returning To Service
6.4 Returning to service For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 26) and the operating limits (ð Section 6.2, Page 27) In addition, carry out all servicing/maintenance operations before returning the lifting unit to service. (ð Section 7, Page 30) AmaDrainer-Box Mini 29 of 46... -
Page 30: Servicing/Maintenance
Danger of death from electric shock! ▷ Have system components modified and dismantled by authorised personnel only. WARNING Insufficient stability Risk of crushing hands and feet! ▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent tilting or tipping over. AmaDrainer-Box Mini 30 of 46... -
Page 31: Servicing/Inspection
7 Servicing/Maintenance 7.2 Servicing/inspection NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. The grey water lifting unit is almost entirely maintenance-free. -
Page 32: Drainage/Cleaning
ð The pump set will be automatically drained when it is taken out of the fluid handled. 7. Always flush and clean the lifting unit if it has been used for handling noxious, hot or other hazardous fluids. AmaDrainer-Box Mini 32 of 46... -
Page 33: Replacing The Pump Set
6. Remove the pump set from collecting tank 591. Remove float switch 81-45. 7. Undo and store fitting 720.01 of the pump set. 8. Fit float switch 81-45 (contained in the set of spare parts) on segment 59-49 of the new pump set. AmaDrainer-Box Mini 33 of 46... -
Page 34: Spare Parts Stock
Set of spare parts for AmaDrainer-Box Mini 18041978 for replacing the pump set Comprises: pump set, swing check valve and float switch Set of spare parts for AmaDrainer-Box Mini (material variant C) 18041979 for replacing the pump set Comprises: pump set, swing check valve and float switch... -
Page 35: Trouble-Shooting
NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages. -
Page 36: Related Documents
81-67 Adhesive tape 81-73 Cable support Pump Swing check valve 81-45 Float switch Vent filter 412.02 O-ring Flexible tube 720.01 720.01 Fitting Pipe clamp Swing check valve 81-45 81-45 Float switch 59-49 Segment 74-4 Float AmaDrainer-Box Mini 36 of 46... -
Page 37: Connections
(max. 40 mm outside diameter) or carbon filter insert with overflow protection Shower connection Socket, DN 50, horizontal, on both sides for connecting an inlet line (shower connection) with fitting DN 32 / DN 40 / DN 50 Cable entry Cable grommet (diameter 48 mm) AmaDrainer-Box Mini 37 of 46... -
Page 38: Dimensions
9 Related Documents 9.3 Dimensions Fig. 19: Dimensions [mm] 1) Cut-in level (standard design) 2) Cut-in level (shower connection) 3) Cut-out level (standard design and shower connection) A Inlet / discharge outlet B Connection to a shower AmaDrainer-Box Mini 38 of 46... -
Page 39: Installation Example
1 Inlet line 5 Valve preventing backflow into the shower basin 2 Grey water lifting unit 6 Flood level 3 Discharge line 7 Backflow loop 4 Socket gate valve H Height of backflow loop (150 mm minimum) AmaDrainer-Box Mini 39 of 46... -
Page 40: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: AmaDrainer-Box Mini From serial number: A2021w36 ▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –... - Page 41 Waste water lifting units for waste water without faeces to EN 12050-2 Serial number See name plate Intended use For collecting and automatically lifting waste water without faeces above the flood level. Manufacturer KSB SE & Co. KGaA 67225 Frankenthal (Germany) Authorised representative Not applicable System of assessment and System 3...
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Page 42: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required field AmaDrainer-Box Mini 42 of 46... -
Page 43: Index
Impeller type 14 Installation 14 Intended use 8 Key to safety symbols/markings 7 Misuse 8 Operating limits 8 Other applicable documents 6 Partly completed machinery 6 Preservation 11 Product description 13 Return to supplier 11 Returning to service 29 Safety 8 Safety awareness 9 Scope of supply 16 Shutdown 28, 29 Storage 11 AmaDrainer-Box Mini 43 of 46... - Page 46 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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