KSB Ama-Drainer-Box Mini Installation & Operating Manual
Automatic waste water lifting unit
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Also See for Ama-Drainer-Box Mini:
- Installation & operating manual (46 pages) ,
- Supplementary operating manual (14 pages)
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Summary of Contents for KSB Ama-Drainer-Box Mini
- Page 1 Automatic Waste Water Lifting Unit Ama-Drainer-Box Mini Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 19/10/2018...
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Page 3: Table Of Contents
Installing the pump set .......................... 21 Electrical connection ............................ 25 Commissioning/Start-up/Shutdown.................... 27 Commissioning/Start-up .......................... 27 Operating limits.............................. 28 Shutdown/storage/preservation ........................ 29 Returning to service ............................ 30 Servicing/Maintenance ........................ 31 Safety regulations............................ 31 Maintenance/inspection.......................... 31 Drainage/cleaning ............................ 32 Replacing the pump set .......................... 32 Recommended spare parts stock ........................ 34 Ama-Drainer-Box Mini 3 of 44... - Page 4 Exploded view and list of components ...................... 36 Connections .............................. 37 Dimensions.............................. 38 Installation example ............................ 39 EU Declaration of Conformity ...................... 40 Declaration of Performance as per Regulation (EU) No. 305/2011, Annex III........ 41 Certificate of Decontamination...................... 42 Index .............................. 43 Ama-Drainer-Box Mini 4 of 44...
- Page 5 Swing check valve Element of a waste water lifting unit which prevents waste water from flowing back from the discharge line into the waste water lifting unit. Ama-Drainer-Box Mini 5 of 44...
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Page 6: General
In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Ama-Drainer-Box Mini 7 of 44... -
Page 8: Safety
Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature, etc. ▪ Observe all safety information and instructions in this manual. Ama-Drainer-Box Mini 8 of 44... -
Page 9: Personnel Qualification And Training
Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) Ama-Drainer-Box Mini 9 of 44... -
Page 10: Safety Information For Maintenance, Inspection And Installation
Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the lifting unit supplied is only valid if the equipment is used in accordance with its intended use. Ama-Drainer-Box Mini 10 of 44... -
Page 11: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Disposal
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Ama-Drainer-Box Mini 12 of 44... -
Page 13: Description
▪ Swimming pool water ▪ Brackish water ▪ Seawater ▪ Water containing salt ▪ Aggressive fluids ▪ Condensate from heat recovery applications 4.2 Designation Example: Ama-Drainer-Box Mini C Table 4: Designation key Code Description Ama-Drainer-Box Type series Mini Small waste water lifting unit C variant for aggressive fluids 4.3 Name plate... -
Page 14: Design Details
Function The fluid to be handled flows into the waste water lifting unit through an inlet (3) and is collected in an odour-tight and water-tight plastic tank (2). When a specified fluid level is reached, the float switch (4) triggers the automatic start of the Ama-Drainer-Box Mini 14 of 44... -
Page 15: Noise Characteristics
Supplied fully assembled ex works In combination with one of KSB's alarm switchgears AS 0, AS 2, AS 4 or AS 5 the M1 alarm contactor triggers an alarm if the permissible fluid level in the collecting tank is exceeded. -
Page 16: Installation At Site
If the supply of mains voltage is interrupted or the submersible motor pump is defective, there is a risk of flooding damage. Prevent damage by using a mains- independent alarm switchgear or a KSB washing machine interrupter. Ama-Drainer-Box Mini 16 of 44... -
Page 17: Checks To Be Carried Out Prior To Installation
Other operating manuals that describe components of this lifting unit must also be observed. Any transport locks that might have been provided have to be removed prior to assembly and installation. NOTE Lifting units should not be installed next to sleeping or living quarters. Ama-Drainer-Box Mini 17 of 44... -
Page 18: Installing The Lifting Unit
Use the self-adhesive foil to stick the rubber buffers 595.01/.02 included in the scope of supply to the back of the tank 591 (see illustration below). Attach tank 591 to the J-bolts. Included in the scope of supply Ama-Drainer-Box Mini 18 of 44... -
Page 19: Connecting The Piping
2. Press the fitting into the socket (1, 2 or 3) provided for the inlet. Use a lubricant. 3. Insert the inlet line into the collecting tank through the fitting. The pipe end has to protrude into the collecting tank by approximately 30 mm. Ama-Drainer-Box Mini 19 of 44... - Page 20 1. Open the perforated part of the side wall of the collecting tank and debur the hole using suitable tools. 2. Insert fitting 720.5 with joint ring 411 into the hole and fasten it from the inside with nut 920. Ama-Drainer-Box Mini 20 of 44...
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Page 21: Installing The Pump Set
5.5.1 Connecting the flexible discharge tube 720.1 720.1 Fig. 8: Discharge outlet on the left and on the right Discharge outlet on the left Discharge outlet on the right 719 Flexible tube 720.1 Fitting 733 Pipe clamp Ama-Drainer-Box Mini 21 of 44... - Page 22 ü Wall-mounted models: The tank has been removed from the J-bolts. 1. Press fitted plug 916.1 out of the cable socket. 2. Guide the power cable with the plug out through the opening in the back of the tank. Ama-Drainer-Box Mini 22 of 44...
- Page 23 5. Loop the cable and fasten it to the back of the tank using self-adhesive cable support 81-73. Installing the pump set Fig. 12: Correct pump set alignment Fig. 13: Pump set engaged in the locking devices Ama-Drainer-Box Mini 23 of 44...
- Page 24 The float must be freely accessible. 720.3 DN 40 Fig. 14: Connecting the flexible tube, dimensions [mm] Tank Flexible tube 720.3 Fitting Pipe clamp 3. Connect the flexible tube to the discharge line on the required side. Ama-Drainer-Box Mini 24 of 44...
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Page 25: Electrical Connection
▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. WARNING Incorrect connection to the mains Damage to the mains network, short circuit! ▷ Observe the technical specifications of the local energy supply companies. Injection-moulded sleeve. Ama-Drainer-Box Mini 25 of 44... - Page 26 Improper routing of power supply cables Damage to the power supply cable! ▷ Never move the power supply cable at temperatures below -25 °C. ▷ Never kink or crush the power supply cable. 1. Plug the pump into the mains socket. Ama-Drainer-Box Mini 26 of 44...
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Page 27: Commissioning/Start-Up/Shutdown
Fill and drain the lifting unit several times to check and re-adjust the switching points. (ð Section 7.4.1, Page 33) The pump set's automatic switchgear will start up the pump set when the float reaches level A. Fig. 16: Switching point A 1 Standard design 2 Connection to a shower Ama-Drainer-Box Mini 27 of 44... -
Page 28: Operating Limits
Table 7: Temperature limits of the fluid handled Fluid handled Fluid temperature Slightly contaminated waste water 50 °C max. Up to a maximum of 3 minutes for waste water from the hot water cycle of washing machines and dishwashers for non- industrial use Ama-Drainer-Box Mini 28 of 44... -
Page 29: Shutdown/Storage/Preservation
1. Disconnect the lifting unit from the power supply and secure it against unintentional start-up. 2. Remove the lifting unit as per operating instructions. 3. Flush the lifting unit as per operating instructions. 4. Leave the lifting unit to dry. Special preservation measures are not required. Ama-Drainer-Box Mini 29 of 44... -
Page 30: Returning To Service
For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 27) and the operating limits. (ð Section 6.2, Page 28) In addition, carry out all servicing/maintenance operations before returning the waste water lifting unit to service (ð Section 7, Page 31) . Ama-Drainer-Box Mini 30 of 44... -
Page 31: Servicing/Maintenance
The bayonet fitting makes replacing the filter insert fast and easy. NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 32: Drainage/Cleaning
7.4 Replacing the pump set NOTE Ama-Drainer-Box Mini C cannot be fitted with an Ama-Drainer N 301 SE/NE/C series pump. A special pump set from KSB's spare parts programme is required as a replacement. Installation instructions for an Ama-Drainer N 301 SE series pump. ü The waste water lifting unit has been disconnected from the mains. - Page 33 You should be able to hear a clicking sound each time the float is lifted up to the cut-in level. 5. Electrical connection of the waste water lifting unit (ð Section 5.6, Page 25) The name plate of the series pump is located on the pump handle. Ama-Drainer-Box Mini 33 of 44...
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Page 34: Recommended Spare Parts Stock
Cut-out level Cut-in level [mm] [mm] Standard design ~ 35 ~ 190 Connection to a shower ~ 35 ~ 95 7.5 Recommended spare parts stock It is not necessary to keep spare parts on stock. Ama-Drainer-Box Mini 34 of 44... -
Page 35: Trouble-Shooting
Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB customer service is required. Table 9: Trouble-shooting Fault/malfunction Possible cause... -
Page 36: Related Documents
81-67 Adhesive tape 81-73 Cable support Pump Swing check valve 81-45 Float switch Vent filter 412.02 O-ring Flexible tube 720.01 720.01 Fitting Pipe clamp Swing check valve 81-45 81-45 Float switch 412.03 O-ring 59-49 Segment Ama-Drainer-Box Mini 36 of 44... -
Page 37: Connections
(via Y-drain) Auxiliary connections Cable entry Cable grommet (Ø 48 mm) Connection to a shower Fitting (outside diameter 50 mm), either on the right or on the left Vent Carbon filter insert with overflow protection Ama-Drainer-Box Mini 37 of 44... -
Page 38: Dimensions
9 Related Documents 9.3 Dimensions Fig. 25: Dimensions [mm] 1) Cut-in level (standard design) 2) Cut-in level (shower connection) 3) Cut-out level (standard design and shower connection) A Inlet / discharge outlet B Connection to a shower Ama-Drainer-Box Mini 38 of 44... -
Page 39: Installation Example
1 Inlet line 2 Waste water lifting unit 3 Discharge line 4 Socket gate valve 5 Valve preventing backflow into the 6 Flood level shower basin 7 Backflow loop H Height of backflow loop Minimum 150 mm Ama-Drainer-Box Mini 39 of 44... -
Page 40: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Ama-Drainer-Box Mini Serial number: 2016w16 to 2018w49 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 41: Declaration Of Performance As Per Regulation (Eu) No. 305/2011, Annex Iii
Waste water lifting units for waste water without faeces to EN 12050-2 Serial number See name plate Intended use For collecting and automatically lifting waste water without faeces above the flood level. Manufacturer KSB SE & Co. KGaA 67225 Frankenthal (Germany) Authorised representative Not applicable System of assessment and System 3... -
Page 42: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Ama-Drainer-Box Mini 42 of 44... -
Page 43: Index
Impeller type 14 Installation 14 Intended use 8 Key to safety symbols/markings 7 Misuse 8 Operating limits 8 Other applicable documents 6 Partly completed machinery 6 Return to supplier 11 Returning to service 30 Safety 8 Safety awareness 9 Scope of supply 15 Shutdown 29, 30 Start-up 27 Warnings 7 Warranty claims 6 Ama-Drainer-Box Mini 43 of 44... - Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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