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Related Manuals for KSB AmaSlide Series
Summary of Contents for KSB AmaSlide Series
- Page 1 Maintenance Aid AmaSlide Installation/Operating Manual Mat. No.: 05040252...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 04/05/2020...
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Page 3: Table Of Contents
Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Key to safety symbols/markings........................ 6 Safety .............................. 8 General................................ 8 Intended use .............................. 8 Personnel qualification and personnel training ..................... 8 Consequences and risks caused by non-compliance with these operating instructions ...... 8 Safety awareness .............................. 9 Safety information for the user/operator ....................... 9 Safety information for maintenance, inspection and installation .............. 9... - Page 4 Contents Certificate of Decontamination...................... 30 Index .............................. 31 AmaSlide 4 of 32...
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Page 5: Glossary
Glossary Glossary Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled. -
Page 6: General
The operating manual describes the proper and safe use of this equipment in all phases of operation. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. - Page 7 1 General Symbol Description CAUTION CAUTION This signal word indicates a hazard which, if not avoided, could result in damage to the machine and its functions. General hazard In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury.
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Page 8: Safety
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property. -
Page 9: Safety Awareness
2 Safety 2.5 Safety awareness In addition to the safety information contained in this operating manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health regulations and safety regulations ▪ Explosion protection regulations ▪... -
Page 10: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 11: Return To Supplier
3 Transport/Storage/Disposal Table 4: Ambient conditions for storage Ambient condition Value Relative humidity Max. 85 % (non-condensing) Ambient temperature -20 °C to +80 °C -4 °F to +176 °F ▪ Store the maintenance aid in dry, vibration-free conditions, and protect it against the weather. ▪ Store the maintenance aid in a dry room in which the atmospheric humidity is maintained at a constant level. -
Page 12: Disposal
3 Transport/Storage/Disposal NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids, consumables and supplies posing a health hazard Hazard to persons and the environment! ▷ Collect and dispose of any preservatives, flushing liquids and fluid residues. -
Page 13: Description
4 Description 4.1 General description ▪ Maintenance aid Maintenance aids serve to carry out maintenance/servicing work and inspections on KSB pump sets. The maintenance aid does away with the need for a crane for maintenance/servicing/inspection work. 4.2 Designation Example: AmaSlide KB16-AH280 Table 5: Designation key... -
Page 14: Configuration And Function
4 Description 4.4 Configuration and function 11 12 13 Fig. 2: AmaSlide in servicing position Pump set Guide plate with roller Pump casing Adapter, pump end Fastener, discharge cover Adapter, motor end Back pull-out unit Guide plate with roller Power cable Locking bolt in servicing position Locking bolt in operating position Locking bolt in servicing position... -
Page 15: Installation At Site
5 Installation at Site 5 Installation at Site 5.1 Safety regulations DANGER Improper installation in potentially explosive atmospheres Damage to the pump set! ▷ Comply with the applicable local explosion protection regulations. ▷ Observe the information given in the data sheet and on the pump/motor name plates. -
Page 16: Installing A Pump Set With Amaslide
5 Installation at Site 5.3 Installing a pump set with AmaSlide Install the pump set as described in the pump's installation/operating manual. 901.26 Fig. 3: Installed pump set / Removing the support foot ü The pump set has been installed as shown. ü... - Page 17 5 Installation at Site 901.57/550.57 901.57/550.57 82-5.01 Fig. 5: Fitting the pump-end adapters on both sides 6. Tighten hexagon head bolts/discs 901.57/550.57 at both adapters 82-5.01. 901.58/550.58 901.58/550.58 82-5.02 Fig. 6: Fitting the motor-end adapters on both sides 7. Tighten hexagon head bolts/discs 901.58/550.58 at both adapters 82-5.02. 901.62/550.62/920.62 901.62/550.62/920.62 901.62/550.62/920.62...
- Page 18 5 Installation at Site 904.01 904.01 81-30 904.01 904.01 Fig. 8: Preparing guide rail installation (ð Section 8.2, Page 27) / chemical anchors 9. Position guide rails 81-30 underneath the motor such that they run parallel to the (pump-end/motor-end) adapters / parallel to the motor centreline and align with support foot 183.
- Page 19 5 Installation at Site Size [mm] [Nm] × l M24 × 300 M30 × 380 Table 7: Curing times of mortar cartridge Floor temperature Curing time [°C] [min] -5 to 0 0 to +10 +10 to +20 > +20 904.01 904.01 81-30 904.01 904.01 Fig. 10: Positioning the guide rails / Fitting the chemical anchors 15.
- Page 20 5 Installation at Site 901.62/550.62/920.62 901.62/550.62/920.62 901.62/550.62/920.62 901.62/550.62/920.62 55-1 55-1 Fig. 12: Fitting the guide plates with rollers on both sides 19. Tighten hexagon head bolts 901.62/550.62/920.62 at the four guide plates 55-1. 901.63 901.63 901.63 901.63 81-30 Fig. 13: Fitting the guide rails on both sides 20.
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Page 21: Operation
6 Operation 6 Operation 6.1 Safety regulations DANGER Insufficient preparation of work on the pump (set) Risk of injury! ▷ Properly shut down the pump set. ▷ Close the shut-off elements in the suction line and discharge line. ▷ Drain the pump and release the pump pressure. ▷... -
Page 22: Moving The Maintenance Aid Into Servicing Position
6 Operation 6.2 Moving the maintenance aid into servicing position 920.01 920.01 901.62 Fig. 15: Operating position ü The pump set is in operating position. ü The pump set has been shut down. ü All safety regulations have been observed. (ð Section 6.1, Page 21) 1. -
Page 23: Moving The Maintenance Aid Into Operating Position
6 Operation 6.3 Moving the maintenance aid into operating position 901.62 Fig. 17: Servicing position ü The pump set is in servicing position. 1. Undo and remove hexagon head bolts 901.62 at the motor end. 2. Guide the back pull-out unit including motor along the guide rails until it abuts the pump casing. -
Page 24: Servicing/Maintenance
▷ When handling hazardous fluids take appropriate measures to protect persons and the environment. NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 25: Tightening Torques
7 Servicing/Maintenance 7.4 Tightening torques Table 8: Tightening torques [Nm] Thread Torque (A4-70 / 1.4462) M 10 M 12 M 16 7.5 Spare parts stock 7.5.1 Ordering spare parts Always quote the following data when ordering replacement or spare parts: Maintenance aid data: ▪... -
Page 26: Related Documents
8 Related Documents 8 Related Documents 8.1 General assembly drawings with list of components 8.1.1 AmaSlide Different designs are offered, depending on the pump. Fig. 19: General assembly drawing of AmaSlide maintenance aid for horizontally dry-installed KRT motor types KB16/18/22 Table 9: List of components Part No. -
Page 27: Combinations Of Pump And Maintenance Aid
8 Related Documents 8.2 Combinations of pump and maintenance aid Fig. 20: AmaSlide dimensions Table 10: Combinations of pumps and maintenance aids, including dimensions and weights [kg] Dimensions [mm] 040-252 KB16 32 1106 35 1036 250 040-252 KB16 32 1106 35 1036 250 080-252 KB16 32 1106 35... - Page 28 8 Related Documents [kg] Dimensions [mm] 100-316 KB16 32 1106 35 1036 250 100-316 KB16 32 1106 35 1036 250 100-317 KB16 32 1106 35 1036 250 150-315 KB16 32 1106 35 1036 250 150-315 KB16 32 1106 35 1036 250 150-317 KB16 32 1106 35...
- Page 29 8 Related Documents [kg] Dimensions [mm] 100-400 KB18 48 1306 35 1236 270 100-401 KB18 48 1306 35 1236 270 100-401 KB18 48 1306 35 1236 270 100-401 KB18 48 1306 35 1236 270 150-400 KB18 48 1306 35 1236 270 150-400 KB18 48 1306 35...
- Page 30 9 Certificate of Decontamination 9 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Applications: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...
- Page 31 Index Index Certificate of Decontamination 30 Designation 13 Disposal 12 Event of damage 6 Ordering spare parts 25 Installation at site 15 Key to safety symbols/markings 6 Maintenance 24 Other applicable documents 6 Personnel 8 Qualifications 8 Return to supplier 11 Safety 8 Safety awareness 9 Scope of supply 14 Spare part Ordering spare parts 25 Specialist technical personnel 8 Storage 11 Tightening torques 25...
- Page 32 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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