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Summary of Contents for KSB Ama-Drainer100
- Page 1 Submersible Waste Water Pump Ama-Drainer 80/100 Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 08/01/2020...
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Page 3: Table Of Contents
Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Key to safety symbols/markings........................ 7 Safety .............................. 8 General................................ 8 Intended use .............................. 8 Personnel qualification and training....................... 9 Consequences and risks caused by non-compliance with this manual ............ 9 Safety awareness .............................. 9 Safety information for the operator/user ....................... 9 Safety information for maintenance, inspection and installation .............. 10... - Page 4 Contents 6.3.1 Stopping ............................. 29 6.3.2 Measures to be taken for shutdown .................... 29 Returning to service ............................ 30 Operation.............................. 31 Controlling an Ama-Drainer 80 ........................ 31 Servicing/Maintenance ........................ 32 Safety regulations............................ 32 Maintenance/inspection.......................... 32 8.2.1 Lubrication and lubricant change..................... 33 Drainage/disposal ............................ 34 Dismantling the pump set.......................... 35 8.4.1 General information/Safety regulations................... 35 8.4.2...
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Page 5: Glossary
Glossary Glossary Backflow Waste water Waste water flowing back from the sewer into the Water consisting of a combination of water connected drainage piping discharged from households, industrial and other businesses as well as surface water. Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental... -
Page 6: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance. -
Page 7: Key To Safety Symbols/Markings
1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury. -
Page 8: Safety
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property. -
Page 9: Personnel Qualification And Training
2 Safety 2.3 Personnel qualification and training All personnel involved must be fully qualified to transport, install, operate, maintain and inspect the machinery this manual refers to. The responsibilities, competence and supervision of all personnel involved in transport, installation, operation, maintenance and inspection must be clearly defined by the operator. -
Page 10: Safety Information For Maintenance, Inspection And Installation
2 Safety 2.7 Safety information for maintenance, inspection and installation ▪ Modifications or alterations of the pump (set) are only permitted with the manufacturer's prior consent. ▪ Use only original spare parts or parts/components authorised by the manufacturer. The use of other parts/components can invalidate any liability of the manufacturer for resulting damage. -
Page 11: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Disposal
3 Transport/Temporary Storage/Disposal 3.5 Disposal WARNING Fluids, consumables and supplies posing a health hazard Hazard to persons and the environment! ▷ Collect and dispose of any preservatives, flushing liquids and fluid residues. ▷ Wear safety clothing and a protective mask, if required. ▷... -
Page 13: Description Of The Pump (Set)
In addition to the standard design: ▪ Abrasive fluids ▪ Water containing sand 4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http:// www.ksb.com/reach. 4.3 Designation Example: Ama-Drainer B 80-40 S Table 4: Designation key Code Description... -
Page 14: Name Plate
4 Description of the Pump (Set) 4.4 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland AMA-DRAINER B 80-40 SE/10K 400 V3 ~ 50 Hz T40°C 4,0 kW 8,5 A classe B 2-100 m³/h 22,8-2,7 m IP 68 10m... -
Page 15: Configuration And Function
4 Description of the Pump (Set) Shaft seal ▪ Pump end: 1 mechanical seal ▪ Drive end: 1 mechanical seal ▪ Liquid reservoir between the seals for cooling and lubrication Impeller type ▪ Open multi-vane impeller Bearings ▪ Maintenance-free ▪ Grease-packed rolling element bearings sealed for life Electrical connection Ama-Drainer 80: ▪... - Page 16 4 Description of the Pump (Set) 4 Shaft seal 9 Float switch 5 Discharge nozzle 10 Suction nozzle Design The pump is designed with a vertical fluid inlet and a vertical outlet. The hydraulic system sits on the extended motor shaft. The shaft runs in common bearings. Function The fluid handled enters the pump axially via the suction nozzle (10).
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Page 17: Noise Characteristics
4 Description of the Pump (Set) 4.7 Noise characteristics Sound pressure level < 70 dB(A) 4.8 Scope of supply Depending on the model, the following items are included in the scope of supply: ▪ Pump set ▪ 10-metre power cable For variant B/BH: ▪... -
Page 18: Installation At Site
5 Installation at Site 5 Installation at Site 5.1 Safety regulations DANGER Unsuitable electrical installation Danger to life! ▷ Make sure the electrical installation meets the VDE 0100 installation rules (i.e. sockets with earthing terminals). ▷ Make sure the electric mains is equipped with a residual current device of maximum 30 mA. -
Page 19: Installing The Pump Set
5 Installation at Site 5.3 Installing the pump set WARNING Improper lifting/moving of heavy assemblies or components Personal injury and damage to property! ▷ Use suitable transport devices, lifting equipment and lifting tackle to move heavy assemblies or components. CAUTION Improper transport Damage to the pump (set)! ▷... -
Page 20: Connecting The Piping
5 Installation at Site 5.4 Connecting the piping DANGER Impermissible loads acting on the pump nozzles Danger to life from escaping hot, toxic, corrosive or flammable fluids! ▷ Do not use the pump as an anchorage point for the piping. ▷... - Page 21 5 Installation at Site CAUTION Flow-induced motion Damage to the power cable! ▷ Run the power cable upwards without slack. CAUTION Improper routing of power cable Damage to the power cables! ▷ Never move the power cables at temperatures below - 25 ℃. ▷...
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Page 22: Setting The Overload Protection Device
When the drive has cooled down, the thermal circuit breakers automatically start up the pump set again. If the thermal circuit breakers trip the pump set several times in a row, the KSB inspection service must be informed. -
Page 23: Setting The Switching Points For The Level Control System (For Ama-Drainer
5 Installation at Site 5.5.2 Setting the switching points for the level control system (for Ama-Drainer ... S only) CAUTION Fluid level below the specified minimum Damage to the pump set by cavitation! ▷ Never allow the fluid level to drop below the specified minimum. NOTE The pump set is switched ON/OFF with the float switch at an UPWARD/ DOWNWARD slant of approximately 40°... -
Page 24: Checking The Direction Of Rotation
5 Installation at Site ü Two Ama-Drainer 80 ... N pumps and two float switches are available. ü The minimum level of fluid handled is observed. (ð Section 6.2.2.4, Page 28) 1. Arrange the two float switches in a cascade. 2. Choose an appropriate height for attaching the float switch cable. 3. - Page 25 5 Installation at Site ð If the direction of rotation is correct, the pump should show a start reaction in the direction indicated. 2. If the direction of rotation is incorrect, press in the phase inverter in the CEE plug with an appropriate screwdriver and turn it by 180°. 3.
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Page 26: Commissioning/Start-Up/Shutdown
6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/starting up the pump set, make sure that the following conditions are met: ▪ The operating data has been verified. ▪ The pump (set) has been installed and connected as described in this manual. ▪... -
Page 27: Operating Limits
6 Commissioning/Start-up/Shutdown 6.2 Operating limits 6.2.1 Frequency of starts CAUTION Excessive frequency of starts Risk of damage to the motor! ▷ Never exceed the specified frequency of starts. To prevent high temperature increases in the motor and excessive loads on the motor, seal elements and bearings, the frequency of starts must not exceed 20 start- ups per hour. - Page 28 6 Commissioning/Start-up/Shutdown 6.2.2.2 Fluid temperature CAUTION Incorrect fluid temperature Damage to the pump (set)! ▷ Only operate the pump (set) within the temperature limits indicated. Table 7: Fluid temperature depending on the duty cycle Duty cycle Standard design Variants B / BH [°C] [°C] Continuous duty...
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Page 29: Shutdown/Storage/Preservation
6 Commissioning/Start-up/Shutdown 6.3 Shutdown/storage/preservation 6.3.1 Stopping Ama-Drainer ... N (without float switch) The pump set stops automatically via the control unit. Ama-Drainer ... S (with float switch) Fig. 6: Stop level B Stop level The pump set stops automatically when the float switch reaches stop point B. 6.3.2 Measures to be taken for shutdown WARNING Unintentional starting of the pump set... -
Page 30: Returning To Service
6 Commissioning/Start-up/Shutdown 6.4 Returning to service NOTE On pumps/pump sets older than 5 years we recommend replacing all elastomer seals. For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 26) and the operating limits (ð Section 6.2, Page 27) . In addition carry out all servicing/maintenance operations before returning the pump set to service. -
Page 31: Operation
7 Operation 7 Operation CAUTION Incorrect operation Damage to the pump system! ▷ Make sure to comply with all local regulations, particularly the EC Machinery Directive and the EC Directive on Low-Voltage Equipment. ▷ Check all electric cables prior to commissioning/start-up. 7.1 Controlling an Ama-Drainer 80 Variant N: Switch position... -
Page 32: Servicing/Maintenance
The pump (set) is practically maintenance-free. Slight wear of the mechanical seal is unavoidable. This will be aggravated by abrasive substances contained in the fluid handled. KSB recommends the following regular servicing schedule: Table 9: Overview of maintenance work Maintenance interval... -
Page 33: Lubrication And Lubricant Change
8 Servicing/Maintenance 8.2.1 Lubrication and lubricant change 8.2.1.1 Lubricant quality The lubricant reservoir is filled at the factory with environmentally-friendly, non-toxic lubricant of medical quality. The following oils can be used for lubrication: Recommended quality of ▪ Merkur white oil Pharma 70; producer: DEA lubricant ▪... -
Page 34: Drainage/Disposal
8 Servicing/Maintenance 903.1 Fig. 7: Draining the lubricant 2. Place a suitable container under the screw plug. 3. Undo screw plug 903.1 and drain off the lubricant. Checking the lubricant 1. Rub the lubricant between your fingers and check its lubricating properties. If the lubricant is dull in appearance or contains grinding particles, the lubricant has to be replaced. -
Page 35: Dismantling The Pump Set
8 Servicing/Maintenance 8.4 Dismantling the pump set 8.4.1 General information/Safety regulations DANGER Power supply not disconnected Danger to life! ▷ Pull the mains plug or disconnect all electrical connections and secure against unintentional start-up. DANGER Work on the pump set by unqualified personnel Danger of death from electric shock! ▷... -
Page 36: Removing The Mechanical Seal
5. Remove circlip 932.11 and adjusting washer 550.2. 6. Pull off mechanical seal 433.1. To prevent any damage to the shaft surface caused by the spring when pulling off mechanical seal 433.1, it is recommended to use a special KSB assembly sleeve. 8.4.5 Removing the ball bearings ü... -
Page 37: Installing The Ball Bearings
10. Screw in three socket head cap screws 914.23. 8.5.3 Installing the mechanical seal ü The ball bearings have been installed. (ð Section 8.5.2, Page 37) ü Use the special KSB assembly sleeve for installing the mechanical seal. 1. Fit mechanical seal 433.1. 2. Insert adjusting washer 550.2 and circlip 932.11. -
Page 38: Installing The Pump Section
8 Servicing/Maintenance 8.5.5 Installing the pump section 1. Insert key 940. 2. Insert impeller 230. 3. Fit impeller hub cap 260. 4. Screw in socket head cap screw 914.41. 5. Insert plug 916.2 into impeller hub cap 260. 6. Insert profile joint 410.2 as well as bushes 540.1 (for Ama-Drainer B/BH only insert bushes 540.1). -
Page 39: Trouble-Shooting
NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages. - Page 40 9 Trouble-shooting A B C D E Possible causes Remedy ✘ ✘ - Pump clogged by sand, dirt in the pump Clean the intake, sand trap, pump components sump, insufficient inflow. and check valve. Drain and clean the pump sump. ✘...
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Page 41: Related Documents
10 Related Documents 10 Related Documents 10.1 Exploded view and list of components 550.21 932.32 (AD 80) 914.24 550.1 916.3 (AD 100) 914.42 914.11 (AD 80) 81-22 500.22 836 (AD 100) 592 (AD 100) 412.2 894 (AD 100) 914.7 (AD 100) (AD 80) 914.25 321.2 (AD 100) 914.43... - Page 42 10 Related Documents Part No. Description Part No. Description Impeller hub cap 81-46 Plug-in sleeve 321.1/.2 Deep groove ball bearing 81-47 Flat connector Bearing cover 81-48 Coupling connector 400.44 Gasket 81-74.1/.2 Pressure screw 410.1/.2 Profile seal Motor housing 411.1/.4 Joint ring Stator core pack 411.11/.22 Joint ring...
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Page 43: Dimensions
10 Related Documents 10.2 Dimensions 10.2.1 Ama-Drainer 80 Ø 309 autom. manual Ø 356 min 800 x 800 Fig. 10: Outline drawing Ama-Drainer 80 Start-up level Switch-off level Vent hole Residual water level Type series Weight [mm] [kg] Ama-Drainer 80 Rp 2 Duckfoot bend with internal thread Rp 2... -
Page 44: Ama-Drainer 100
10 Related Documents 10.2.2 Ama-Drainer 100 Ø 374 autom. manual 80. Ø 416 min 800 x 800 Fig. 11: Outline drawing Ama-Drainer 100 Start-up level Switch-off level Vent hole Residual water level Type series Weight [mm] [kg] Ama-Drainer 100 Rp 4 Duckfoot bend with internal thread Rp 4... -
Page 45: Installation Example
10 Related Documents 10.3 Installation example 10.3.1 Single pump (installation example) Suggested connection 1 Suggested connection 2 Suggested connection 3 Hose connection for Connection via flanged Hose connection for transportable use pipes for stationary use stationary use (quick connection with (quick connection with Storz coupling) Storz coupling) -
Page 46: Dual-Pump Station (Installation Example)
10 Related Documents 10.3.2 Dual-pump station (installation example) E 10/2 E 10 P 14 P 15 P 11 P 12 E 6/3 E 6/2 Fig. 12: Installation example in dual-pump station Connection elbow P 11 Gate valve P 12 Swing check valve P 14 Y-pipe P 15... -
Page 47: Wiring Diagrams
10 Related Documents 10.4 Wiring diagrams 10.4.1 Ama-Drainer 80 L1 L2 L3 N PE br bl 22 21 U1 V1 W1 Fig. 13: Wiring diagram Ama-Drainer 80 1 Direction of rotation 2 Operation 3 Fault K1 Contactor S1 Manual-0-automatic selector switch F1 Motor protection relay X1 Terminal strip M1 Motor... -
Page 48: Ama-Drainer 100
10 Related Documents 10.4.2 Ama-Drainer 100 V1 W1 W2 U2 V2 (Z) (X) (Y) I II III Fig. 14: Wiring diagram Ama-Drainer 100 A Cable 1 B Cable 2 M Motor F Thermal circuit breaker I Black II Brown III Grey IV Green/yellow Ama-Drainer 80/100 48 of 56... - Page 49 10 Related Documents 10.4.2.1 Overload protection for Ama-Drainer 100 ... N with LevelControl Basic 2 Fig. 15: Printed circuit board in the control cabinet: Overload protection for Ama- Drainer 100 ... N with LevelControl Basic 2 A Thermistor motor protection relay Ama-Drainer 80/100 49 of 56...
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Page 50: Eu Declaration Of Conformity
11 EU Declaration of Conformity 11 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Ama-Drainer (B) 80/100 Serial number range: S2001-S2452 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 51: Certificate Of Decontamination
12 Certificate of Decontamination 12 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Applications: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞... -
Page 52: Index
Index Index Bearings 15 Safety 8 Safety awareness 9 Scope of supply 17 Certificate of Decontamination 51 Shaft seal 15 Commissioning 26 Shutdown 29 Commissioning/start-up 26 Start-up 26 Stopping 29 Design 14 Designation 13 Transport 11, 19 Disposal 12 Drive 14 Warnings 7 Warranty claims 6 Electrical connection 21 Event of damage 6 Explosion protection 20 Faults Causes and remedies 39 Fields of application 8 Fluid handled Density 28 General assembly drawing 41... - Page 56 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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