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KSB Amacan S Series Installation And Operating Manual

Submersible pump in discharge tube
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Submersible Pump in Discharge Tube
Amacan S
Amacan S 650 - 364
Amacan S 650 - 365
Amacan S 650 - 404
Amacan S 650 - 405
Amacan S 800 - 505
Installation/Operating Manual
Mat. No.:
01350210

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Summary of Contents for KSB Amacan S Series

  • Page 1 Submersible Pump in Discharge Tube Amacan S Amacan S 650 - 364 Amacan S 650 - 365 Amacan S 650 - 404 Amacan S 650 - 405 Amacan S 800 - 505 Installation/Operating Manual Mat. No.: 01350210...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB Aktiengesellschaft, Frankenthal 20.05.2014...

  • Page 3: Table Of Contents

    Contents Contents General ....................6 Principles ......................6 Installation of partly completed machinery ............ 6 Target group ..................... 6 Other applicable documents ................6 Symbols ......................6 Safety .....................7 Key to safety symbols/markings ............... 7 General ......................7 Intended use .....................7 Personnel qualification and training ............... 8 Consequences and risks caused by non-compliance with this manual ..
  • Page 4 Contents Operating limits ....................36 Shutdown/storage/preservation ..............37 Returning to service ..................38 Servicing/Maintenance ...............40 Safety regulations ................... 40 Maintenance/inspection ................. 40 Removing the pump set ................. 43 Lubrication and lubricant change ..............46 Dismantling the pump set ................51 Reassembling the pump set ................56 Checking the electrical connection and motor ..........
  • Page 5 Glossary Glossary Certificate of decontamination Submersible pump in discharge tube A certificate of decontamination is enclosed by A submersible motor pump which is completely the customer when returning the product to submerged and suspended in a discharge tube the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled.

  • Page 6: General

    (set) and serve as identification for all further business processes. In the event of damage, contact your nearest KSB service centre immediately to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB, refer to the sub-sections under Servicing/Maintenance.

  • Page 7: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury.

  • Page 8: Personnel Qualification And Training

    2 Safety ▪ Observe the limits for continuous operation specified in the data sheet or product literature (Q and Q ) (to prevent damage such as shaft fracture, bearing failure, damaged mechanical seal, etc). ▪ Observe the information on the maximum flow rates provided in the data sheet or product literature (to prevent overheating, cavitation damage, bearing damage, etc).

  • Page 9: Safety Information For The Operator/User

    2 Safety 2.7 Safety information for the operator/user ▪ The operator shall fit contact guards for hot, cold and moving parts and check that the guards function properly. ▪ Do not remove any contact guards during operation. ▪ Provide the personnel with protective equipment and make sure it is used. ▪...

  • Page 10: Transport/Temporary Storage/Disposal

    ▷ Never suspend the pump set by its power cable. ▷ Never use the lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Securely attach the lifting ropes to the pump and crane.
  • Page 11 3 Transport/Temporary Storage/Disposal WARNING Setting the pump set down on unsecured and uneven surfaces Personal injury and damage to property! ▷ Always set down the pump set on a solid and level surface with the pump set in a vertical position and the motor on top. ▷...
  • Page 12 3 Transport/Temporary Storage/Disposal Fig. 2: Placing the pump set in a vertical or horizontal position ✓ Suitable lifting equipment has been selected (e.g. crane). a) For one piece of lifting equipment: Attach the eyehook to the bail of the pump set. b) For two pieces of lifting equipment: Attach one eyehook to the bail of the pump set.
  • Page 13 3 Transport/Temporary Storage/Disposal WARNING Improper handling when placing the pump set in a vertical/horizontal position Personal injury and damage to property! ▷ Depending on the size of the pump (set) use either one or two pieces of lifting equipment. ▷ Use appropriate means to secure the pump set against overturning, tipping over or rolling off.

  • Page 14: Storage/Preservation

    3 Transport/Temporary Storage/Disposal 3.3 Storage/preservation If commissioning is to take place some time after delivery, we recommend that the following measures be taken: Store the pump set as follows: ▪ In its original packaging: in a horizontal position ▪ Without packaging: in a vertical position with the motor on top WARNING Pump set tipping over Risk of squashing hands and feet!

  • Page 15: Disposal

    Always indicate any safety and decontamination measures taken. (⇨ Section 11 Page 98) NOTE If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷...

  • Page 16: Description Of The Pump (Set)

    Material variant Grey cast iron, standard material variant Grey cast iron with Zn anodes, shaft made of 1.4057 stainless steel 4.3 Name plate KSB Aktiengesell schaft 67227 Frankenthal TYPE Amacan S 650 - 365 / 80 4 UAG2 99719100010/000100 1700 m³/h...

  • Page 17: Design Details

    4 Description of the Pump (Set) 4.4 Design details Design ▪ Fully floodable submersible pump in discharge tube (submersible motor pump) ▪ Not self-priming ▪ Close-coupled design ▪ Single-stage ▪ Vertical installation Impeller type ▪ Open mixed flow impeller Shaft seal ▪...
  • Page 18 4 Description of the Pump (Set) Table 6: Installation types BG discharge tube BU discharge tube Overflow design for installation in covered intake chamber with low suction-side Overflow design with open intake chamber water levels CU discharge tube CG discharge tube Underfloor discharge with open intake chamber Design with underfloor discharge for installation in covered intake chamber with low suction-side water levels...

  • Page 19: Configuration And Function

    4 Description of the Pump (Set) 4.6 Configuration and function Fig. 5: Amacan with mixed flow impeller Suction nozzle (bellmouth) Impeller Pump casing Electric motor Shaft Bearing housing, drive end Bearing, drive end Bearing, pump end Bearing housing, pump end Shaft seal Design The pump is designed with an axial fluid inlet and an axial outlet.

  • Page 20: Scope Of Supply

    ▪ Discharge tube NOTE A separate name plate is included in KSB's scope of supply. This name plate must be attached in a clearly visible position outside the place of installation, e.g. at the control panel, pipeline or mounting bracket.

  • Page 21: Installation At Site

    Back-up name plate KSB’s scope of supply includes a separate name plate attached to the end of the pump cable which indicates the pump and motor data.
  • Page 22 5 Installation at Site Set the pump set down in a horizontal position and make sure it cannot roll off. Perform a visual inspection. ⇨ If no oil leakage is visible between impeller 230 and pump casing 101, the lubricant reservoir is filled properly. ⇨...

  • Page 23: Lowering The Pump Set Into The Discharge Tube

    5 Installation at Site CAUTION Pump set running dry Increased vibrations! Damage to mechanical seals and bearings! ▷ Never operate the pump set for more than 60 seconds outside the fluid to be handled. Check the direction of rotation before installing the pump set, i.e. in dry condition. Place the pump set in a vertical position on a level surface and secure it sufficiently against tipping over.
  • Page 24 5 Installation at Site Fig. 7: Installation position of the flow-straightening vane Flow-straightening vane Discharge tube Intake chamber Observe the installation position of the pump set! Lower the pump set into the discharge tube with the anti-swirl baffles (2) in the bellmouth aligned with the flow-straightening vane (3).
  • Page 25 5 Installation at Site Fig. 10: Fastening the cable support sleeve 5.3.3 Installing the pump set with a support rope Always refer to and comply with the general arrangement drawing/outline drawing when installing the pump set. CAUTION Incorrect installation Damage to the pump set! ▷...
  • Page 26 5 Installation at Site Unclip the hook of the lifting equipment from the lifting lug of the support rope and run the lifting equipment to a higher level. Secure the control cable (7) and power cables (8) to the eye hook (3) of the lifting equipment with a manila rope (9).
  • Page 27 5 Installation at Site If not already fitted, fit the supplied O-ring 412.05 into pump casing 101. 412.05 Fig. 13: Inserting the O-ring Secure the hoisting chain or rope (1) to the trolley (4) of the lifting equipment (2). Hoisting and positioning Attach the support rope (5) to the bail by its shackle.
  • Page 28 5 Installation at Site 59-7 Fig. 15: Example of a support rope with support spacer 14. Progressively lower the pump set into the discharge tube while securing the cables with evenly spaced sheathed cable clamps. 15. Fit a heat shrink tube on any protruding sharp-edged rope ends (e.g. at the rope sleeve) to prevent any damage to the power and control cables.

  • Page 29: Electrical System

    5 Installation at Site 5.4 Electrical system 5.4.1 Information for planning the control system For the electrical connection of the pump set observe the "Wiring diagrams" section. (⇨ Section 9.3 Page 72) The pump set is supplied with power cables; it is wired for DOL starting. NOTE When laying a cable between the control system and the pump set's connection point, make sure that the number of cores is sufficient for the sensors.
  • Page 30 5 Installation at Site modifications are required on the power/control cable of the pump set. Suitable analysing devices must be selected. To monitor the leakage sensor inside the motor, it is recommended to use a special relay available from KSB. 5.4.1.4 Sensors...
  • Page 31 5 Installation at Site Fig. 16: Sensor positions Positi Sensor Standard Optional ✘ Bearing temperature (lower bearings) ✘ Motor temperature (PT100) ✘ Motor temperature (PTC) ✘ Bearing temperature (upper bearing) ✘ Leakage inside the motor ✘ Mechanical seal leakage 5.4.1.4.1 Motor temperature CAUTION Insufficient cooling Damage to the pump (set)!
  • Page 32 5 Installation at Site 5.4.1.4.2 Leakage inside the motor Position of the electrode Connecting the electrode relay An electrode fitted inside the motor monitors the winding for leakage. This electrode must be connected to an electrode relay (core marked 9). Tripping of the electrode relay must result in the pump set cutting out.
  • Page 33 5 Installation at Site 5.4.2 Electrical connection DANGER Work on the pump set by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079. WARNING Incorrect connection to the mains Damage to the mains network, short circuit!
  • Page 34 5 Installation at Site Fig. 18: Fastening the power cable Run the power cables upwards without slack and fasten them. Only remove the protective caps from the power cables immediately before connecting the cables. If necessary, adjust the length of the power cables to the site requirements. After shortening the cable, correctly re-affix the markings on the individual cores at the cable ends.

  • Page 35: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/start-up 6.1.1 Prerequisites for commissioning/start-up DANGER Persons in the tank during pump operation Electric shock! ▷ Never start up the pump set when there are persons in the tank. WARNING People falling into the unsecured discharge tube Risk of personal injury! ▷...

  • Page 36: Operating Limits

    6 Commissioning/Start-up/Shutdown 6.2 Operating limits DANGER Non-compliance with operating limits Damage to the pump set! ▷ Comply with the operating data indicated in the data sheet. ▷ Avoid operation below Q ▷ Never operate the pump set outside the limits specified below. 6.2.1 Supply voltage The maximum permissible deviation in supply voltage is ±10% of the rated voltage.

  • Page 37: Shutdown/Storage/Preservation

    6 Commissioning/Start-up/Shutdown CAUTION Impermissibly high density of the fluid handled Motor overload! ▷ Observe the information on fluid density indicated in the data sheet. ▷ Make sure the motor has sufficient power reserves. 6.2.4.3 Minimum level of fluid handled CAUTION Fluid level below the specified minimum Damage to the pump set by cavitation and air-entraining vortices! ▷...

  • Page 38: Returning To Service

    6 Commissioning/Start-up/Shutdown 6.3.2 Measures to be taken for shutdown DANGER Work on the pump set by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe the IEC 60079 (DIN VDE 0100) regulation. WARNING Unintentional starting of pump set Risk of injury by moving parts!
  • Page 39 6 Commissioning/Start-up/Shutdown WARNING Failure to re-install or re-activate protective devices Risk of personal injury from moving parts or escaping fluid! ▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant and protective devices. NOTE On pumps/pump sets older than 5 years we recommend replacing all elastomer seals.

  • Page 40: Servicing/Maintenance

    NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. Find your contact in the attached "Addresses" booklet or on the Internet at "www.ksb.com/contact".
  • Page 41 7 Servicing/Maintenance Table 8: Overview of maintenance work Maintenance interval Servicing/maintenance work For details see ... Every 4,000 hours Check the earth conductor. (⇨ Section 7.2.1.1 Page 41) but at least Measure the insulation (⇨ Section 7.2.1.2 Page 41) once a year resistance.
  • Page 42 7 Servicing/Maintenance NOTE If the insulation resistance values measured on the motor are too low, the winding insulation is defective. The pump set must not be returned to service in this case. 7.2.1.3 Checking the sensors CAUTION Excessive test voltage Damage to the sensors! ▷...

  • Page 43: Removing The Pump Set

    7 Servicing/Maintenance 7.3 Removing the pump set 7.3.1 Removing the pump set DANGER Insufficient preparation of work on the pump (set) Risk of injury! ▷ Properly shut down the pump set. ▷ Close the shut-off elements in suction and discharge line. ▷...
  • Page 44 7 Servicing/Maintenance 11. Extract the pump set from the discharge tube, move it sideways and set it down. WARNING Pump set tipping over Risk of squashing hands and feet! ▷ Suspend or support the pump set. CAUTION Improper storage Damage to the power cables! ▷...
  • Page 45 7 Servicing/Maintenance 7.3.4 Checking the mechanical seal leakage WARNING Fluids, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷ Collect and properly dispose of flushing fluid and any residues of the fluid handled.

  • Page 46: Lubrication And Lubricant Change

    7 Servicing/Maintenance 7.4 Lubrication and lubricant change 7.4.1 Lubricating the mechanical seal The mechanical seal is supplied with lubricant from the lubricant reservoir. 7.4.1.1 Intervals Replace the lubricant every 8,000 operating hours but at least every 3 years. 7.4.1.2 Lubricant quality The lubricant reservoir is filled at the factory with an environmentally friendly, non- toxic lubricant of medical quality (unless otherwise specified by the customer).
  • Page 47 7 Servicing/Maintenance 7.4.1.4 Changing the lubricant WARNING Lubricants posing a health hazard and/or hot lubricants Hazard to persons and the environment! ▷ When draining the lubricant take appropriate measures to protect persons and the environment. ▷ Wear safety clothing and a protective mask, if required. ▷...
  • Page 48 7 Servicing/Maintenance 920.01 Fig. 21: Removing the bellmouth ✓ The pump has been placed in vertical position with the bellmouth on wooden supports and secured against tipping over. ✓ A suitable drain pan for collecting the lubricant is on hand. Undo nuts 920.01.
  • Page 49 7 Servicing/Maintenance Fig. 23: Draining the lubricant Oil drain Tube The screw plug for the oil drain is positioned on the front face of pump casing 101. Remove screw plug 903.01 and joint ring 411.01. Screw in a sufficiently long tube (2) with G "...
  • Page 50 7 Servicing/Maintenance ✓ The pump set has been placed in horizontal position and protected against rolling off. ✓ Screw plug 903.01 and joint ring 411.01 have been removed from the filler opening. Screw a sufficiently long tube with G " thread into the filler opening. Fill the lubricant in through the tube until it overflows.

  • Page 51: Dismantling The Pump Set

    ▷ Never suspend the pump set by its power cable. ▷ Never use the lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Securely attach the lifting ropes to the pump and crane.
  • Page 52 7 Servicing/Maintenance For dismantling and reassembly observe the general assembly drawing. In the event of damage you can always contact our service staff. 7.5.2 Preparing the pump set De-energise the pump set and secure it against unintentional start-up. Remove the pump set from the discharge tube. (⇨ Section 7.3.1 Page 43) Clean the pump set.
  • Page 53 7 Servicing/Maintenance 7.5.4 Removing the impeller 914.07 940.02 Fig. 26: Removing the impeller ✓ The pump has been placed in horizontal position on wooden supports and is protected against rolling off. ✓ The leakage has been drained. Undo socket head cap screw 914.07 and impeller nut 922. Pull impeller 230 off shaft 210.
  • Page 54 7 Servicing/Maintenance ✓ The lubricant has been drained. Remove circlip 932.01 and disc 550.05. Pull mechanical seal 433.01 off the shaft. NOTE To protect the mechanical seal against damage when pulling it off the shaft it is recommended to place a foil (no thicker than 0.3 mm) around the free shaft stub. 7.5.5.2 Removing the drive-end mechanical seal 550.05...
  • Page 55 7 Servicing/Maintenance 914.03 Fig. 29: Removing the motor housing cover ✓ Suitable lifting equipment is provided. ✓ The pump set has been disconnected from the power supply. It has been securely placed on a level surface in vertical position. Attach bail 571 to the lifting equipment. Undo hexagon socket head cap screws 914.03.

  • Page 56: Reassembling The Pump Set

    7 Servicing/Maintenance 7.5.6.2 Dismantling the cable gland and power cable 68-3.02 (82-11) 914.05 834.01 834.02 914.04 Fig. 30: Dismantling the cable gland and power cable ✓ Removing the power cable The motor housing cover has been removed, set down and protected against rolling off.
  • Page 57 7 Servicing/Maintenance WARNING Insufficient stability Risk of crushing hands and feet! ▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent tipping or falling over. CAUTION Improper reassembly Damage to the pump! ▷ Reassemble the pump (set) in accordance with the general rules of sound engineering practice.
  • Page 58 7 Servicing/Maintenance Attach the core identification to match the original cable gland. Slide O-ring 412.08 onto the core ends of the power cable and into the groove of the centring seat. Insert cable gland 834.01 with the power cable and O-ring 412.08 into the opening provided.
  • Page 59 7 Servicing/Maintenance Connect the control cable to the terminal strip as indicated. Connect the power cable cores to terminal board 835 with disc 550.23, circlip 932.23 and nuts in accordance with the wiring diagram. Fasten the earth conductor (conductor marking green/yellow) of the power cable to bearing housing 350.02 with bolt 901.20 and spring washer 932.20.
  • Page 60 7 Servicing/Maintenance Table 19: Key to the symbols and codes Symbol Description Always secure screwed connections marked with this symbol with Loctite 243. ✓ The pump set has been positioned horizontally on suitable wooden supports and is protected against rolling off. Press the mating ring of mechanical seal 433.02 including an O-ring into the indicated drilled seat of bearing housing 350.01.
  • Page 61 7 Servicing/Maintenance 7.6.4.2 Installing the impeller-end mechanical seal 932.01 550.05 433.01 Fig. 34: Installing the impeller-end mechanical seal ✓ The pump casing has been fastened to the motor. ✓ The pump has been positioned horizontally on a wooden support and is protected against rolling off.
  • Page 62 7 Servicing/Maintenance ✓ The pump has been placed in horizontal position on a wooden support and is protected against rolling off. ✓ The impeller-end mechanical seal 433.02 has been installed. Insert and fit two keys 940.02 into the keyway. Coat all sides of the shaft seat and shaft thread with an assembly paste which prevents seizure of the chrome steel parts.
  • Page 63 7 Servicing/Maintenance Slowly lower the pump set. While lowering the pump set, make sure that studs 920.01 are aligned with the drilled holes. Then lower the pump set until it sits on bellmouth 138. Fasten all studs 902.01 with corresponding nuts 920.01. Observe the tightening torque! (⇨...
  • Page 64 7 Servicing/Maintenance Size Clearance "A" Clearance "B" Amacan S ..[mm] [mm] 650 - 404 0.55 +0.2 -0.1 650 - 405 0.55 +0.2 +0.6 -0.1 -0.3 800 - 505 0.55 +0.2 +0.6 -0.1 -0.3 7.6.8 Leak testing 7.6.8.1 Checking the lubricant reservoir for leakage After reassembly the mechanical seal area/lubricant reservoir must be tested for leakage.

  • Page 65: Checking The Electrical Connection And Motor

    7 Servicing/Maintenance 0 , 8 b a r Fig. 39: Leak test of motor space Remove screw plug 903.04 and joint ring 411.04 at the motor housing cover. Screw the testing device tightly into the hole. Carry out the leak test with the values specified above. The pressure must not drop during the test period.

  • Page 66: Spare Parts Stock

    7.9.1 Ordering spare parts Always quote the following data when ordering replacement or spare parts: ▪ Pump type ▪ KSB order number ▪ Motor number Refer to the name plate for all data. Also supply the following data: ▪ Description ▪...

  • Page 67: Trouble-Shooting

    ✘ No voltage Check the electrical installation. Contact the energy supplier. ✘ Motor winding or electric cable are defective. Replace with original KSB cable or contact KSB. ✘ ✘ Worn or defective rolling element bearings Contact KSB. ✘...

  • Page 68: General Assembly Drawing Of Pump Sets With Uag Motors (Dka Motor)

    9 Related Documents 9 Related Documents 9.1 General assembly drawing of pump sets with UAG motors (DKA motor) 834.03 834.01 412.08 903.04 914.04 411.04 901.02 914.05 412.07 932.03 69-6.01 520.01 914.03 412.03 350.02 932.04 421.02 500.02 80-1 69-6.01 81-56 914.01 411.26 836.01 412.02...
  • Page 69 9 Related Documents Table 27: Detailed views 920.25 A - - A 550.25 68-3.02 81-97.01 81-97.02 932.01 550.05 433.01 433.02 59-7.01 550.25 901.25 Detailed view: bracket Detailed view: mechanical seal B - B 970.01 970.02 914.19 836.02 901.20 932.20 99-17 970.05 970.04 970.03...
  • Page 70 9 Related Documents Part No. Description Part No. Description Bearing cover 834.01/.03 Cable gland 411.01/.02/.04/.26 Joint ring Terminal board 412.01/.02/.03/.05/.07/.08 O-ring 836.01/.02 Terminal strip 421.01/.02 Lip seal Chain 433.01/.02/.03 Mechanical seal 99-17 Desiccant 59-7.01 Support spacer 901.02/.20/.25 Hexagon head bolt 500.01/.02 Ring 902.01...

  • Page 71: Cable Guide

    9 Related Documents 9.2 Cable guide 59-8 59-8 59-8 59-17.2 59-17.2 59-17.2 59-47 59-47 59-47 733.5 733.5 59-24 59-24 733.5 59-24 733.5 59-47.99 733.5 59-17.3 733.5 59-7 59-17.1 59-17.1 59-17.3 59-24 59-17.1 Fig. 41: Cable guide a) basic design b) with intermediate ring c) with support A - A 733.5 719.5...

  • Page 72: Wiring Diagrams

    9 Related Documents 9.3 Wiring diagrams 9.3.1 Wiring diagram Fig. 43: Drawing of auxiliary connections * Shielded cable optional Up to 6 parallel cable pairs possible 72 of 100 Amacan S...
  • Page 73 9 Related Documents 9.3.2 Wiring diagrams for the sensors Standard pump sets Fig. 44: Wiring diagram for sensors of standard pump sets Shielded cables optional Ⓐ Motor temperature (PTC) Ⓑ Mechanical seal leakage Ⓒ Bearing temperature (lower bearings) Ⓓ Bearing temperature (upper bearing) Ⓕ...
  • Page 74 9 Related Documents Pump sets with additional PT100 motor temperature monitoring Fig. 45: Wiring diagram with PT100 Ⓐ Motor temperature (PTC) Ⓑ Mechanical seal leakage Ⓒ Bearing temperature (lower bearings) Ⓓ Bearing temperature (upper bearing) Ⓕ Leakage inside the motor Ⓗ...

  • Page 75: Dimensions

    9 Related Documents 9.4 Dimensions Fig. 46: Dimensions of the pump set Table 31: Dimensions of the pump set [mm] Size Motor [kg] size pole 650 - 364 2090 2042 1605 650 - 364 2090 2042 1605 650 - 364 2290 2242 1805 1080...
  • Page 76 9 Related Documents 45° Fig. 47: Dimensions of the discharge tube Suction umbrella; option for reducing the minimum water level This dimension depends on the type of installation, see general arrangement drawings Table 32: Dimensions of the discharge tube [mm] Size Motor size Number of...

  • Page 77: General Arrangement Drawings

    9 Related Documents 9.5 General arrangement drawings 9.5.1 Example of installation type BU Foundation recesses ① B - B Detail X: support plate of the discharge tube Drawing: without pump ③ ② 45° 0 - 10° = 1 m/s Detail Y: seating ring ①: Minimum water level (values see diagram on the next page), ②: Approach flow,...
  • Page 78 9 Related Documents Size without with without with suction suction suction suction umbrella d umbrella d umbrella d umbrella d 650 - 405 1250 – – 800 - 505 1250 – – 1050 Table 34: Dimensions [mm] Size min. 4 min. without suction with suction umbrella d...
  • Page 79 9 Related Documents Minimum water level diagram Open chamber [mm] 4000 3000 2000 1600 1200 1000 1,5 2 4 5 6 Q [m Minimum water level = Design: without suction umbrella (standard) = Design: with suction umbrella Amacan S 79 of 100...
  • Page 80 9 Related Documents 9.5.2 Example of installation type BG Foundation recesses ① Detail X: B - B support plate of the discharge tube Drawing: without pump 45° ③ ② 0 - 90° = 1 m/s Detail Y: seating ring ①: Minimum water level (values see diagram on the next page), ②: Approach flow, ③: Flow-straightening vane (⇨...
  • Page 81 9 Related Documents Table 36: Dimensions [mm] Size 4 min 650 - 364 1000 2350 650 - 365 1000 2350 650 - 404 1000 2560 650 - 405 1250 2720 800 - 505 1250 1000 2660 Permissible tolerances: ▪ Tolerances in building construction to DIN 18202, Part 4, Group B ▪...
  • Page 82 9 Related Documents Minimum water level diagram Covered chamber t 1 [mm] 4000 3000 2500 2000 1600 1200 1000 0,3 0,4 0,5 0,6 0,8 1 2,5 3 6 7 8 Q [m Minimum water level 82 of 100 Amacan S...
  • Page 83 9 Related Documents 9.5.3 Example of installation type CU ⑤ ① Foundation recesses A - - A ② B - B Detail X: support plate of the discharge tube ④ Drawing: without pump ③ 45° 0 - 10° = 1 m/s Detail Y: seating ring ①: Vent line,...
  • Page 84 9 Related Documents Table 37: Dimensions [mm] Size witho with witho with suctio suctio suctio suctio umbr umbr umbr ella d umbr ella d ella d ella d 650 - 364 1050 1000 – – 650 - 365 1050 1000 –...
  • Page 85 9 Related Documents Loss diagram ① - DN = 200 mm 11 12 ② - DN = 250 mm ③ - DN = 300 mm ④ - DN = 350 mm V ges ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...
  • Page 86 9 Related Documents 9.5.4 Example of installation type CG ⑤ ① Foundation recesses A - - A ② B - B Detail X: support plate of the discharge tube ④ Drawing: without pump ③ 45° 0 - 90° = 1 m/s Detail Y: seating ring ①: Vent line,...
  • Page 87 9 Related Documents Table 39: Dimensions [mm] Size 650 - 364 1050 1000 650 - 365 1050 1000 650 - 404 1050 1000 650 - 405 1050 1250 800 - 505 1220 1250 Table 40: Dimensions [mm] Size 4 min 5 min 650 - 364 1000...
  • Page 88 9 Related Documents Minimum water level diagram Covered chamber t 1 [mm] 4000 3000 2500 2000 1600 1200 1000 0,3 0,4 0,5 0,6 0,8 1 2,5 3 6 7 8 Q [m Minimum water level 88 of 100 Amacan S...
  • Page 89 9 Related Documents 9.5.5 Example of installation type DU ⑥ ⑤ Foundation recesses ① A - - A ② Detail X: B - B support plate of the discharge tube Drawing: without pump 45° ④ ③ 0 - 10° Detail Y: = 1 m/s seating ring ①: Vent line,...
  • Page 90 9 Related Documents Table 41: Dimensions [mm] Size min DN without with without with suction suction suction suction umbrella umbrella umbrella umbrella 650 - 364 1000 – – 650 - 365 1000 – – 650 - 404 1000 – – 650 - 405 1250 –...
  • Page 91 9 Related Documents Loss diagram ① - DN = 200 mm 12 13 ② - DN = 250 mm ③ - DN = 300 mm V Kr ④ - DN = 350 mm ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...
  • Page 92 9 Related Documents 9.5.6 Example of installation type DG ⑥ Foundation recesses A - - A ① ② Detail X: support plate of the discharge tube Drawing: without pump ④ 45° ③ 0 - 90° = 1 m/s Detail Y: seating ring ①: Vent line, ②: Minimum water level (values see diagram on the next page),...
  • Page 93 9 Related Documents Table 43: Dimensions [mm] Size min DN 650 - 364 1000 650 - 365 1000 650 - 404 1000 650 - 405 1250 800 - 505 1250 Table 44: Dimensions [mm] Size 4 min 650 - 364 1000 1110 2350...
  • Page 94 9 Related Documents Minimum water level diagram Covered chamber t 1 [mm] 4000 3000 2500 2000 1600 1200 1000 0,3 0,4 0,5 0,6 0,8 1 2,5 3 6 7 8 Q [m Minimum water level 94 of 100 Amacan S...
  • Page 95 9 Related Documents 9.5.7 Outline drawing of the flow-straightening vane Design of the intake chamber wall surfaces (to prevent vortex formation) The flow-straightening vane is indispensable for the inlet conditions of the pump set. It prevents the development of a submerged vortex (floor vortex) which could cause a drop in performance, for example.
  • Page 96 9 Related Documents Bolted to the floor of the intake chamber Flow-straightening vane centred beneath the discharge tube Discharge tube Intake chamber Dimensions for installation types BU, CU, DU Table 45: Dimensions in [mm] Size Design without Design with Design without Design with suction umbrella d suction...

  • Page 97: Ec Declaration Of Conformity

    The manufacturer herewith declares that the product: Amacan K, Amacan P, Amacan S KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: – Pump (set): Machinery Directive 2006/42/EC The manufacturer also declares that ▪...

  • Page 98: Certificate Of Decontamination

    11 Certificate of Decontamination 11 Certificate of Decontamination Type: ..........................Order number/ ..........................Order item number Delivery date: ..........................Field of application: ....................................................Fluid handled Please tick where applicable ⃞ ⃞ ⃞ ⃞ Radioactive Explosive Corrosive Toxic ⃞ ⃞ ⃞...

  • Page 99: Index

    Index Index Level control 29 Lubricant 46 Abrasive fluids 37 Maintenance 40 Bearing temperature monitoring 32 Mechanical seal leakage 32 Misuse 8 Certificate of decontamination 98 Commissioning/start-up 35 Operating limits 7 Order number 6 Other applicable documents 6 Overload protection device 29 Dismantling 52 Disposal 15 Partly completed machinery 6...
  • Page 100 KSB Aktiengesellschaft P.O. Box 200743 • 06008 Halle (Saale) • Turmstraße 92 • 06110 Halle (Germany) Tel. +49 345 4826-0 • Fax +49 345 4826-4699 www.ksb.com...

This manual is also suitable for:

Amacan s 650-365Amacan s 650-364Amacan s 800-505Amacan s 650-404Amacan s 650-405

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