Related Manuals for Kampmann Lufterhitzer Ultra Series
Summary of Contents for Kampmann Lufterhitzer Ultra Series
- Page 1 Installation and operating instructions Keep these instructions in a safe place for future use! Kampmann.co.uk/installation_manuals I 343 06/17 EN SAP-Nr. 1069153...
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Page 2: Table Of Contents
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions General ................4 About these instructions ........4 Explanation of symbols ......... 4 Copyright protection ..........5 Customer service ............ 5 Safety ................ - Page 3 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Commissioning ..............28 10.1 Pre-commissioning checks ........28 10.2 Commissioning ............29 Post-commissioning checks ..........29 Decommissioning (longer-term) ........30 Maintenance and cleaning ..........
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Page 4: General
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times. -
Page 5: Copyright Protection
Any further use is not permitted without written permission from the manufacturer. Customer service Our Customer Service team is available is available for technical information: Kampmann GmbH Address Friedrich-Ebert-Str. 128–130 49811 Lingen (Ems) Phone... -
Page 6: Safety
2.1 Intended use Kampmann TOP unit heaters are constructed in line with the state of the art and recognised safety regulations. Nevertheless, their use can result in danger to people or... -
Page 7: Limits Of Operation And Use
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions The installer of these units should have adequate knowledge of the following gained from specialist vocational training: Safety and accident prevention regulations Guidelines and recognised technical regulations, i.e. -
Page 8: Safety Information
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Important: Note the maximum flow temperatures to protect the fan! Long periods of fan idleness with high water temperatures can lead to impermissible heating of the fan motor. - Page 9 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions The terminals and connectors are still energised even when the unit is switched off. Check whether the terminals and connectors are de-energised with a two-pin voltage tester. Only open the unit 5 minutes after all poles of the voltage have been switched off.
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Page 10: Transport And Storage
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Modifications to the unit Do not undertake any modifications or upgrades to the TOP without discussing them with the manufacturer as they can impair the safety and operation of the unit. Do not carry out any measures on the unit not described in this manual. -
Page 11: Technical Data
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Technical data Technical data Series Operating voltage 3 x 400 V (500V) or 1 x 230 V ~ 50 Hz Enclosure type IP 54 IP 54... -
Page 12: Hydraulic Connections
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Hydraulic connection Connect the TOP as per the labels on the product. Route the pipes so that no mechanical stresses are transferred to the heat exchanger and that the unit can be accessed with ease for maintenance and repair work. -
Page 13: Electrical Wiring
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Electrical wiring Safety information The electrical wiring of this product requires technical knowledge of electrical engineering. This knowledge, generally learned in vocational training in one of the fields stated, is not described separately here. -
Page 14: Motor Protection
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions In the event of a fault, the rotor and impeller can be energised. Rotor and impeller are base-insulated. Do not touch when fitted! The fan runs when control voltage is applied or the saved fan speed starts up automatically when mains power has failed. -
Page 15: Ec Fans
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Continuously variable power module type V The thermal contacts switch off the motor via the stage switch whenever the motor heats up inadmissibly (without locking the motor!). A potential-free NC contact offers the option to lock the 0-10 V control signal to "0 V"... -
Page 16: Wiring
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 9.3 Electrical wiring Damage can be caused by the use of incompatible switching devices and inadequate protective equipment. The manufacturer does not accept any warranty in these cases. Only connect up units that have a circuit breaker which switches off all poles from the mains power supply with a minimum contact gap of 3 mm! - Page 17 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Three-phase wiring diagrams 2-stage, three-phase controller To further unit heaters Terminal strip on the unit heater Connection to 2-stage switch unit 5-stage three-phase controller 5-stage three-phase controller Terminal strip on the...
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Page 18: Ac Single-Phase Motors
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 9.3.2 AC single-phase motors The fan motors (230 V/50 Hz) are equipped with a single- phase winding with capacitor auxiliary phase. The speed can be changed using a 7-stage single-phase controller by voltage reduction (transformer principle), a continuously variable single-phase controller, a continuously variable power module... - Page 19 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Single-phase wiring diagrams Control unit Control unit Regelgerät Regelgerät Klemmenleiste Terminal board Klemmenleiste Terminal board Motor terminal board Motorklemmbrett Motorklemmbrett Motor terminal board Drehrichtungsumkehr durch Umverdrahtung von Reversal of fan direction by switching the wires...
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Page 20: Continuously Variable Power Module Type
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 9.3.2.2 Continuously variable power module type ...31V The continuously variable speed controller offers the option of controlling the fan motor either via a 0-100 KΩ potentiometer, 0-10 VDC signal or 0-5 V DC signal. The type of control is pre-set by a jumper. - Page 21 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Control via 0-100 KΩ potentiometer When controlling using a 0-100 KΩ potentiometer (linear), the jumpers for models 44, 45 and 46 and the DIP switches 1 and 2 for model 47 need to be wired/set at the potentiometer (Models 44, 45 and 46, see Fig.
- Page 22 1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Enable input (Model 47 only) A bridge is factory fitted to input terminals DI and GND. After removal of this bridge, the unit can be enabled via an external potential-free N/O or a 24 VDC voltage signal. Fault signal output In addition to the motor fault signal alluded to in the paragraph "Continuously variable power module type ...V“...
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Page 23: Kacontrol Recirculation Air Module Type
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Modes of operation The operating statuses of the power board are displayed by the LEDs on the power board. OFF (no voltage connected) Standby Operation Overheating protection active... - Page 24 1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions The fan and the KaControl recirculation air module can be disconnected from the mains power supply by the integral master switch. All additional electrical components are not disconnected from the mains power supply by the master switch! 0-10 VDC control signal...
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Page 25: Ec Single-Phase Motor
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 9.3.3 EC single-phase motor Take into account special conditions for use in IT systems. Please refer to the operating instructions for the respective EC fan for this information. -
Page 26: Control With 0-10 Vdc Type
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 9.3.3.1 Control with 0-10 VDC type ...33/34 EMC-compliant installation of control cables To avoid interference, ensure that there is sufficient distance between the mains power and control cables. Do not allow the length of the control cables to exceed 30 metres, and make sure that they are shielded above a length of 20 metres! When using a shielded cable, make sure that the shield is just... -
Page 27: Kacontrol Recirculation Air Module Type
TOP unit heaters 1.53 t"- • \() \() � t s chutz • ermos Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) optional t"- � � S A links Installation and operating instructions Frosts c h utz t he rmos tat m u ss bei F l an sch m o ntage ve rs e tz t we r d e n Zeichnung gep rüft u n d... -
Page 28: Commissioning
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions There is no fault signal contact in fan types 44xx33, 44xx34 and 45xx34. In the event of a fan fault or power failure at the unit heater, this is not reported via the KaControl system and the red LED does not light up! Switch the unit on and off via the control input. -
Page 29: Commissioning
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 10.2 Commissioning Proceed as follows after conducting the above checks: Open the valves on the heating system. Properly fill the pipes and heat exchanger, if they have been drained after installation. Ensure that the entire system is vented. -
Page 30: Decommissioning (Longer-Term)
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 11 Decommissioning (longer term) Switch of all electrical components. If there is a risk of frost, it is essential that the heat exchanger and pipework are protected from freezing by the use of anti- freeze! 12 Maintenance and cleaning... - Page 31 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions The unit heater's external rotor motor is maintenance-free. The motor's ball bearing runs, sealed on both sides, are greased for life.
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Page 32: Operating Faults
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 13 Operating faults 13.1 All unit heaters Fault Possible cause Remedy Clean the unit if still unbalanced after Impeller not running cleaning, replace the unit. -
Page 33: Ac Single-Phase Motor With Power Module Type
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 13.3 AC single-phase motor with power module type 31 V Fault Possible cause Remedy Main fuse on connecting board, secondary fuse on connecting board Check fuses (only Model 47 to approx. -
Page 34: Ec Single-Phase Motor With Motor Junction Box Type
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 13.5 EC single-phase motor with motor junction box type ...33/34 Fault Possible cause Remedy Switch off, de-energise and Mechanical blockage remove mechanical blockage Bridge missing at enable input (if fitted) Insert bridge... -
Page 35: Disposal
TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions Disposal Recycle dismantled components if no return or disposal agree- ment has been concluded: Scrap metals. Recycle plastics. Sort and dispose of other components. IMPORTANT NOTE! Environmental hazard from incorrect disposal! Incorrect disposal can present a hazard to the... -
Page 36: Declaration Of Conformity
1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions 15 Declaration of Conformity... - Page 37 TOP unit heaters 1.53 Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions...
- Page 38 1.53 TOP unit heaters Unit heaters (2-stage three-phase motor/1-stage AC single-phase motor/continuously variable EC single-phase motor) Installation and operating instructions...
- Page 40 Kampmann.eu/top Kampmann.co.uk/top Kampmann GmbH Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG Germany Great Britain +49 591 7108-660 +44 (0)1932 228592 +49 591 7108-173 +44 (0)1932 228949 export@kampmann.de info@kampmann.co.uk W Kampmann.eu...
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