Kampmann Katherm HK Assembly, Installation And Operating Instructions
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Kampmann Katherm HK Assembly, Installation And Operating Instructions

Kampmann Katherm HK Assembly, Installation And Operating Instructions

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Issue01/22EN
SAP No.1521127
Katherm HK
► Assembly, installation and operating instructions
Keep these instructions in a safe place for future use!

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Summary of Contents for Kampmann Katherm HK

  • Page 1 Katherm HK ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue01/22EN SAP No.1521127...

  • Page 3: Table Of Contents

    7.2 Electromechanical connection, 24 V (*24)....................41 7.2.1 Verlegepläne Katherm HK elektromechanisch 24V DE.pdf ................ 42 7.3 Electromechanical connection, 230 V (*00).................... 44 7.3.1 Verlegepläne Katherm HK elektromechanisch 230V DE.pdf ..............48 7.3.2 Verlegepläne Katherm HK E elektromechanisch 230 V DE.pdf ..............51...
  • Page 4 11.2 KaControl faults ............................73 11.3 Start-up after rectification of fault ......................73 12 List of KaControl parameters....................74 12.1 Katherm HK/ HK E parameter list ......................74 12.2 KaController parameter list........................77 13 Certificates..........................79 13.1 142_EU_Konformitätserklärung_Katherm_QK_HK_QK_nano.pdf ............80...

  • Page 5: General

    Katherm HK Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times.

  • Page 6: Safety

    Katherm HK Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit.
  • Page 7 Katherm HK Assembly, installation and operating instructions Limits of operation and use Limits of operation Min./max. water temperature °C 5-120 Min./max. air intake temperature °C 15-40 Min./max. air humidity 15-75 Min. operating pressure bar/kPa Max. operating pressure bar/kPa 10/1000 Min./max. glycol percentage 25-50 Tab. 1: Limits of operation...

  • Page 8: Risk From Electrocution

    Katherm HK Assembly, installation and operating instructions IMPORTANT NOTE! Danger of frost in cooling mode! There is a risk of the heat exchanger freezing when used in unheated rooms. Make sure that the unit is equipped with a frost protection sensor and/or thermostat in this case.

  • Page 9: Personnel Requirements - Qualifications

    Katherm HK Assembly, installation and operating instructions Personnel requirements - Qualifications Expertise The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin- eering. This knowledge, generally learned in professional training in one of the fields mentioned above, is not described sep- arately.

  • Page 10: Transport, Storage And Packaging

    IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit.

  • Page 11: Storage

    Katherm HK Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight.

  • Page 12: Technical Data

    Katherm HK Assembly, installation and operating instructions Technical data Unit Katherm HK (performance values for roll-up grille) Size HK 245 HK 320 HK 320 E HK 290 HK 360 Trench width [mm] Trench height [mm] Trench length [mm] 915 - 3000...

  • Page 13: Construction And Function

    Brief description Katherm HK are decentralised units for the heating and cooling of room air, for use in hotels, offices and business premises, among others. Secondary air is drawn in by the fan and passed through the copper/aluminium heat exchanger. The temperat-...

  • Page 14: Wear Parts List

    Katherm HK Assembly, installation and operating instructions Wear parts list Figure Article For use with Art. no. HK 320, height 130 mm, HK 245, height 160 mm 143014313013 Length 915 mm HK 320, height 130 mm, HK 245, height 160 mm...

  • Page 15: Installation And Wiring

    Katherm HK Assembly, installation and operating instructions Installation and wiring Requirements governing the installation site Only install and assemble the unit if the following conditions are met: Make sure that the unit is securely suspended/standing. Ensure that the airflow can circulate freely.

  • Page 16: Installation Steps

    Katherm HK Assembly, installation and operating instructions 6.2.1 Installation steps...
  • Page 17 Katherm HK Assembly, installation and operating instructions Katherm HK 320, 130 mm Katherm HK 320 E, 130 mm Katherm HK 245, 160 mm Katherm HK 290, 160 mm Katherm HK 360, 210 mm...
  • Page 18 Katherm HK Assembly, installation and operating instructions Expansion joint on site by others...
  • Page 19 Katherm HK Assembly, installation and operating instructions...

  • Page 20: Screed Work

    Katherm HK Assembly, installation and operating instructions 6.2.2 Screed work The following work needs to have been completed before screeding can begin: Water has been correctly connected. The electrical connections have been correctly wired. The unit is correctly positioned and levelled.

  • Page 21: Connection To The Pipe Network

    Katherm HK Assembly, installation and operating instructions 6.3.1 Connection to the pipe network Katherm HK 320, 2-pipe, trench height 130 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Cross-section (cooling or heating)
  • Page 22 Katherm HK Assembly, installation and operating instructions Katherm HK 320 E, 2-pipe, trench height 130 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Cross-section (cooling or heating) Example: Roll-up grille...
  • Page 23 Katherm HK Assembly, installation and operating instructions Katherm HK 245, 2-pipe, trench height 160 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Cross-section (cooling or heating) Example: Roll-up grille...
  • Page 24 Katherm HK Assembly, installation and operating instructions Katherm HK 290, 2-pipe, trench height 160 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Cross-section (cooling or heating) Example: Roll-up grille...
  • Page 25 Katherm HK Assembly, installation and operating instructions Katherm HK 360, 2-pipe, trench height 210 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Cross-section (cooling or heating) Example: Roll-up grille...
  • Page 26 Katherm HK Assembly, installation and operating instructions Katherm HK 320, 4-pipe, trench height 130 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Room side Window side Cross-section (cooling or...
  • Page 27 Katherm HK Assembly, installation and operating instructions Katherm HK 245, 4-pipe, trench height 160 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Room side Window side Cross-section (cooling or...
  • Page 28 Katherm HK Assembly, installation and operating instructions Katherm HK 290, 4-pipe, trench height 160 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Room side Window side Cross-section (cooling or...
  • Page 29 Katherm HK Assembly, installation and operating instructions Katherm HK 360, 4-pipe, trench height 210 mm Front view, connection openings Window side Trench length Top view, water connection on room side Window side Room side Room side Window side Cross-section (cooling or...

  • Page 30: Condensation Connection

    When ordered, the condensate pump with float switch is supplied separately or factory-fitted to the unit. Condensate drainage on site with a natural gradient Katherm HK condensate connection – collecting pipe Condensate collecting pipe Important: Connect the condensate collecting pipe to the waste water network in accordance with all applicable tech- nical standards and regulations;...
  • Page 31 Katherm HK Assembly, installation and operating instructions Condensate drain kit with a natural gradient The following mounting kit can be ordered as an accessory to drain the condensate. Fig. 3: Condensate drain mounting kit Condensate elbow Coupling section Hose clamp Cable tie...
  • Page 32 Katherm HK Assembly, installation and operating instructions 6.3.2.2 Additional on-site condensate drain pipe The on-site condensate drain pipe can be fixed by cable ties to the openings provided by the pre-punched openings in the base to maintain the necessary gradient. If a steeper gradient is needed on site for the on-site condensate drain pipe, the pre- punched openings on the base can be removed as required.
  • Page 33 Katherm HK Assembly, installation and operating instructions 6.3.2.3 Condensate drainage using a condensate pump (accessory) The water is drawn off by the condensate pump and discharged along a hose (supplied loose) connected on the pressure side. Depending on conditions on site, the water can be discharged into drainage lines, possibly with a trap connection.
  • Page 34 Katherm HK Assembly, installation and operating instructions Connecting the condensate pump Push the suction hose as far as it will go and fix in place with a cable tie to prevent the pump from running dry. Cable tie Suction connection...
  • Page 35 On-site condensate drainage with a condensate pump Condensate drainage on site with condensate drainage * min. 2% gradient Katherm HK condensate connection – collecting pipe Condensate collecting pipe Important: Connect the condensate collecting pipe to the waste water network in accordance with all applicable tech- nical standards and regulations;...
  • Page 36 Katherm HK Assembly, installation and operating instructions HK 290/ 320/ 360 / HK 245 HK 360 E Fig. 7: Installation of the condensate pump mounting kit Fixing with the cable ties provided Remove the punched base panel on the right connection site and insert the mounting panel for the float module this point and fix it in place with the metal screws supplied.
  • Page 37 * With Katherm HK 290, H = 160 mm or HK 360, H = 210 mm, the installation position of the condensate tray and thus also the corresponding dimensions are identical to those of the Katherm HK 320, H = 130 mm. Only the dimensions of the trench...

  • Page 38: Electrical Connection

    2 (6000. 6000) 0.92 IP00 2500 2 (10800. 6000) 1.21 IP00 2 (10800. 3000 1.46 IP00 10800) Tab. 5: Maximum electrical connection values Katherm HK 320/130, 245/160 Trench Number of Nominal voltage Mains fre- Nominal Nominal Ri analogue IP class Protection length fans...
  • Page 39 2 (10800. 6000) 2 (10800. 6000) 0.29 IP00 2 (10800. 3000 2 (10800. 10800) 0.34 IP00 10800) Tab. 7: Maximum electrical connection values Katherm HK 320/130, 245/160 Trench Number of Nominal voltage Mains fre- Nominal Nominal Ri analogue IP class Protection...
  • Page 40 2 (6000. 6000) 0.24 IP00 2500 2 (10800. 6000) 0.29 IP00 2 (10800. 3000 0.34 IP00 10800) Tab. 11: Maximum electrical connection values Katherm HK 320/130, 245/160 Trench Number of Nominal voltage Mains fre- Nominal Nominal Ri analogue IP class Protection length fans...

  • Page 41: Electromechanical Connection, 24 V (*24)

    Katherm HK Assembly, installation and operating instructions Electromechanical connection, 24 V (*24) Circuit description All trench heaters need a 24 V DC power supply. Factory-fitted actuators are wired to the terminals. The appropriate terminals are available for valve actuators. The fan speed of the EC fans used can be continuously variably controlled by a 0-10 V DC signal. The internal motor elec- tronics detects any possible motor malfunction and automatically switches off the fan.

  • Page 42: Verlegepläne Katherm Hk Elektromechanisch 24V De.pdf

    Katherm HK , electromechanical 24 V, 2- or 4-pipe , valve actuator(s) 24 V AC/DC Open/Closed, Control by clock thermostat type 30456...
  • Page 43 Katherm HK , electromechanical 24 V, 2- or 4-pipe , valve actuator(s) 24 V AC/DC Open/Closed, BMS control...

  • Page 44: Electromechanical Connection, 230 V (*00)

    Katherm HK Assembly, installation and operating instructions Electromechanical connection, 230 V (*00) 230 V circuit description (*00) All trench heaters need a 230 V / 50 Hz power supply. Factory-fitted actuators are wired to the terminals. The appropriate terminals are available for valve actuators.
  • Page 45 Internal safety shut-down: In the event of improver use, the heat output is reduced or switched off. Faults (motor malfunction, condensate alarm, electric heater fault etc.) are issued by a potential-free collective alarm contact (max. 30 V / 1A). Fig. 11: Electromechanical junction box (*00), Katherm HK-E X1: Mains connection (PE, L, N) X4: Control signals:...
  • Page 46 Katherm HK Assembly, installation and operating instructions DIP switch settings DIP 1 DIP 2 Factory setting DIP switch function 00/KaControl AI2: Fan speed; MI3: Heating (24 V); MI4: Cooling (24 V) Room thermostat 30456 AI2: Fan speed; MI3: Heating (GND); MI4: Cooling (GND) Room thermostat 146928 AI2: --;...
  • Page 47 Katherm HK Assembly, installation and operating instructions Observe these points in the following wiring diagrams for the Katherm HK and HK E with electromechanical con- trol 230 V (*00): Comply with the details on cable types and cabling with due consideration of VDE 0100.

  • Page 48: Verlegepläne Katherm Hk Elektromechanisch 230V De.pdf

    Katherm HK , electromechanical 230 V, 2- or 4-pipe, valve actuator(s) 24 V AC/DC Open/Closed, optional condensation condensate pump, control via DDC/BMS...
  • Page 49 Katherm HK , electromechanical 230 V, 2- or 4-pipe, valve actuator(s) 230 V AC Open/Closed, optional condensate pump, with Climate controller type 14894x...
  • Page 50 Katherm HK , electromechanical 230 V, 2- or 4-pipe valve actuator(s) 230 V AC Open/Closed, optional condensate pump, with room thermostat type 30155...

  • Page 51: Verlegepläne Katherm Hk E Elektromechanisch 230 V De.pdf

    Katherm HK-E , electromechanical 230 V, 2-pipe, electric coil, valve actuator 24 V AC/DC Open/Closed, optional condensate pump, control via BMS...
  • Page 52 Katherm HK-E , electromechanical 230 V, 2-pipe, electric coil, valve actuator 24 V AC/DC Open/Closed, optional condensate pump, clock thermostat type 30456...
  • Page 53 Katherm HK-E , electromechanical 230 V, 2-pipe, electric coil, valve actuator 24 V AC/DC Open/Closed, optional condensate pump, Climate controller type 146928...

  • Page 54: Kacontrol (*C1)

    Katherm HK Assembly, installation and operating instructions KaControl (*C1) 7.4.1 KaController installation Fig. 12: Installation of flush-mounted back box Electrical connection Connect the KaController to the nearest KaControl unit in line with the wiring diagram. The maximum bus length between the KaController and the KaControl master unit is 30 m.

  • Page 55: Connection (*C1)

    Katherm HK Assembly, installation and operating instructions 7.4.2 Connection (*C1) General information Route all low voltage cables along the shortest route. Ensure that low-voltage and power cables are separated, using metal partitions on cable harnesses. Wrong! Use only shielded cables as low-voltage and bus cables.
  • Page 56 Fan and valve actuators DIP switch Observe these points in the following installation diagrams for Katherm HK with KaControl: Comply with the details on cable types and cabling with due consideration of VDE 0100. Without *: NYM-J. The requisite number of wires, including PE conductor, is stated on the cable. Cross-sections are not stated, as the cable length is involved in the calculation of the cross-section.
  • Page 57 Katherm HK, KaControl C1, 2- or 4-pipe, valve actuator(s) 24 V DC Open/Closed, optional condensate pump, 0-10 V DC control via BMS...
  • Page 58 Katherm HK, KaControl C1, 2- or 4-pipe, valve actuator(s) 24 V DC Open/Closed, optional condensate pump, with KaController type 321000x...
  • Page 59 Katherm HK-E with KaControl, 2-pipe, electric heating coil, valve actuator 24 V/DC Open/Closed, optional condensate pump, control via KaController...

  • Page 60: Pre-Commissioning Checks

    Katherm HK Assembly, installation and operating instructions Pre-commissioning checks Before initial commissioning, check whether all the necessary conditions have been met so that the unit can function safely and properly. Structural tests Check that the unit is securely standing and fixed.

  • Page 61: Operation

    2-pipe applications digital input can be set to Comfort/ECO or ON/OFF switchover for use with Katherm HK and HK E, max. 5 units Fig. 17: Clock thermostat, type 30456...
  • Page 62 3 control inputs (functions parametrisable, e.g. window contact, presence detector, heating/cooling switchover) For use with Katherm HK, max. 4 units. Fig. 18: Climate controller type 196000148941 Climate controller, black, type 196000148942 for 2- and 4-pipe applications, surface-mounted wall installation on a flush- mounted box with a visually unobtrusive design with 2.5”...
  • Page 63 0-10 V signals option for external room sensor connection digital input for ECO operation For use with Katherm HK E, max. 5 units...

  • Page 64: Operation Of The Kacontroller

    Katherm HK Assembly, installation and operating instructions Operation of the KaController The following information is limited to the key content on the operation of the KaController and KaControl system. More in- formation is included separately in the KaControl SmartBoard user manual.
  • Page 65 Katherm HK Assembly, installation and operating instructions KaController without operating keys (one-button operation) type 3210001 1. Display with LED background lighting 2. Navigator dial Change settings Call up menus Fig. 23: KaController type 3210001 KaController, black without function keys (one-button opera- tion) type 3210006 1.

  • Page 66: Kacontroller Type 3210001, Type 3210002, Type 3210006

    Katherm HK Assembly, installation and operating instructions 9.2.2 KaController type 3210001, type 3210002, type 3210006 Press and hold down the navigator dial for 3 seconds to move from one menu to the next. Switching on the unit Option 1: Turn the navigator dial.
  • Page 67 Katherm HK Assembly, installation and operating instructions External ventilation Enable and disable external ventilation by turning and pressing the navigator dial. A house symbol with an arrow appears on the display when external ventilation is activated. External ventilation External ventilation...

  • Page 68: Maintenance

    Katherm HK Assembly, installation and operating instructions Maintenance 10.1 Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans.

  • Page 69: Maintenance Schedule

    Katherm HK Assembly, installation and operating instructions 10.2 Maintenance Schedule: The sections below describe maintenance work needed for the proper and trouble-free operation of the equipment. If there are signs of increased wear during regular checks, shorten the required maintenance intervals to the actual wear and teat.

  • Page 70: Cleaning The Condensate Tray

    Katherm HK Assembly, installation and operating instructions 10.3.2 Cleaning the condensate tray Remove the grille Remove the cover plates Loosen the clip from the condensate elbow and remove the condensate elbow from the drain connection of the condens- ate tray Loosen the segment panel screws and the segment panels from the brackets on the walls of the floor trench.
  • Page 71 Katherm HK Assembly, installation and operating instructions Note the following when inserting the condensate tray once it has been cleaned: When inserting the side retainer for the condensate tray, make sure that the retainer prevents the condensate try from pushing up and moving sidewards.

  • Page 72: Faults

    Katherm HK Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit.

  • Page 73: Kacontrol Faults

    Katherm HK Assembly, installation and operating instructions Fault Possible cause Remedy Speed too high. Set a lower speed, if possible. Air inlet/outlet opening is obstructed. Free air ducts. Filter dirty. Replace filter. Clean and/or replace impeller. Please make sure Unit too loud...

  • Page 74: List Of Kacontrol Parameters

    Fan setting: maximum run-time for manual fan P027 mode Rinsing function: fan stage during the purging func- P028 tion P029 Activation of continuous fan mode Parameter key Katherm HK, SAP no. 9001380, date 10.07.2020 Parameter key Katherm HK E, SAP no. 9001631, date 29.10.2021...
  • Page 75 Katherm HK Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Katherm HK Katherm HK P030 Ventilation temperature activation °C P031 Ventilation interval °C P032 Rinsing function: maximum idle time of fan P033 Rinsing function: duration of the rinsing function...
  • Page 76 Katherm HK Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Katherm HK Katherm HK P069 Network address P070 Dependence of the hydronic algorithms (on slaves) P071 Serial address of slave 1 P072 Serial address of slave 2...

  • Page 77: Kacontroller Parameter List

    Katherm HK Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit Katherm HK Katherm HK P112 reserved P113 reserved P114 reserved P115 reserved P116 reserved P117 Lock function buttons on the KaController P118 On delay time P119 Off delay time...
  • Page 78 Katherm HK Assembly, installation and operating instructions 12.2 KaController parameter list Para- Function Standard Min. Max. Unit Comment meter Address in Mod- t001 Serial address bus network Baud rate 0 = Baud rate 4800 t002 1 = Baud rate 9600...

  • Page 79: Certificates

    Katherm HK Assembly, installation and operating instructions Certificates...

  • Page 80: 142_Eu_Konformitätserklärung_Katherm_Qk_Hk_Qk_Nano.pdf

    że produkt: deklarujeme, vědomi si své odpovědnosti, že produkt: Type, Modell, Artikel-Nr.: Katherm QK 142*** Katherm HK 143*** Type, Model, Articles No.: Katherm QK nano 442*** Type, Modèle, N° d’article: Typ, Model, Nr artykułu:...
  • Page 81 Conformément aux dispositions de Directive: Zgodnie z postanowieniami Dyrektywy: Odpovídající ustanovení směrnic: 2014/30/EU EMV-Richtlinie 2014/35/EU Niederspannungsrichtlinie Hendrik Kampmann Lingen (Ems), den 01.09.2020 ___________________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name and Signature of authorized person Lieu et date d’établissement...
  • Page 82 Katherm HK Assembly, installation and operating instructions Table Tab. 1 Limits of operation..............................7 Tab. 2 Operating voltage..............................7 Tab. 3 Water quality ................................7 Tab. 4 Technical data for condensate pump........................34 Tab. 5 Maximum electrical connection values 320/130, 245/160..................38 Tab.
  • Page 84 Country Contact Kampmann UK Ltd. Dial House, Govett Avenue Shepperton, Middlesex, TW17 8AG T +44 1932/ 228592 Great Britain F +44 1932/ 228949 E info@kampmann.co.uk W Kampmann.co.uk...

This manual is also suitable for:

Katherm hk 245Katherm hk 320Katherm hk 320 eKatherm hk 290Katherm hk 360

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