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Summary of Contents for Kampmann Venkon EC
- Page 1 1.26 1.48 Venkon EC Fan Coil 1.45 Assembly and Installation Instructions Keep these instructions in a safe place for future use! I580 05/18 CA SAP-Nr. 1307409...
- Page 2 Venkon EC 115 V...
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Page 3: Table Of Contents
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Venkon EC 115 V... - Page 4 Other Maintenance Work . . . . . . . . . . . . . . . . . . . 75 Venkon EC 115 V...
- Page 5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Venkon EC 115 V...
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Page 6: General
. CAUTION! This combination of symbol and signal word indicates a possible dangerous situation, which can cause minor or slight injury if not avoided . Venkon EC 115 V... - Page 7 Lists without specified sequence. Reference to sections of the manual and other applicable documents Auflistungen ohne festgelegte Reihenfolge Operating element (e .g . button, switch), [Button] Display element (e .g . indicator light) „Display“ screen elements (e .g . buttons, assignment of function keys) Venkon EC 115 V...
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Page 8: Copyright Protection
Our Customer Service team is available is available for technical information: Address Kampmann GmbH Friedrich-Ebert-Str . 128–130 49811 Lingen (Ems) Phone +49 591 7108 670 +49 591 7108 360 E-Mail service@kampmann .de Website www .kampmann .ca Venkon EC 115 V... -
Page 9: Safety
. Make sure that the equipment can only be operated with a grille that prevents the general public having access to the equipment . Max . operating pressure 10 bar [1000 kPa] Min . operating pressure 1 bar [100 kPa] Venkon EC 115 V... -
Page 10: Fundamental Dangers
. Observe the following safety instructions and the safety information in the other sections of this manual to reduce the risk of injury and damage to property and avoid dangerous situations . Venkon EC 115 V... -
Page 11: Danger From Electrical Energy
. It is the responsibility of the operator to provide maintenance and repair personnel with the necessary personal protective equipment and advise them of the necessity to wear it . Venkon EC 115 V... -
Page 12: Instruction
. Qualified electricians have been trained for the specific environment in which they work and understand the pertinent standards and regulations . Venkon EC 115 V... - Page 13 . Caretakers/users Caretakers/users have been instructed by the manufacturer in the tasks assigned to them and possible dangers of improper conduct . Caretakers/users are only permitted to carry out tasks that go beyond normal operation if this is specified in this manual . Venkon EC 115 V...
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Page 14: Personal Protective Equipment
. Safety shoes Safety shoes protect feet against crushing, falling objects and sliding on slippery surfaces . Protective clothing Protective clothing is used to protect the clothing of personnel and also to protect personnel from external influences harmful to health . Venkon EC 115 V... -
Page 15: Technical Data
Casing, wall-mounted without intake grille Mod 1 Mod 2 Mod 3 Mod 4 Mod 5 Mod 6 Mod 7 B [mm] 1000 1150 1300 1450 1600 2000 C [mm] 1078 1228 1378 1778 Fig. 2: Casing, wall-mounted Venkon EC 115 V... - Page 16 Ceiling panel with air intake grille and end panel Mod 1 Mod 2 Mod 3 Mod 4 Mod 5 Mod 6 Mod 7 B [mm] 1000 1150 1300 1450 1600 2000 C [mm] 1078 1228 1378 1778 Fig. 4: Ceiling casing Venkon EC 115 V...
- Page 17 Mod 1 Mod 2 Mod 3 Mod 4 Mod 5 Mod 6 Mod 7 B [mm] 1000 1150 1300 1450 1600 2000 C [mm] 1078 1228 1378 1778 Fig. 5: Free-standing casing Venkon EC 115 V...
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Page 18: Connection Dimensions
Rücklauf * Return * Kühlen Cooling Rücklauf 1/2“ Return 1/2“ Heizen Heating IMPORTANT NOTE! If the valve kit is pre-assembled, the flow and return can be swapped if space is tight within the casing . See Chapter 6 .10 page 51f . Abb. 6: Anschlussabmessungen Venkon EC 115 V... -
Page 19: Weights
1170 1910 2220 Max . operating temperature [°C] Min . cooling water [°C] temperature Minimum − Maximium [bar] 0 − 10 operating Pressure Minimum − Maximium [kPa] 0 − 1000 operating pressure Max . air intake temperature [°C] Venkon EC 115 V... -
Page 20: Sound Values
Dissolved sulphur undetectable Sodium mg/l < 100 Iron mg/l < 0,1 Manganese mg/l < 0,05 Ammonium content mg/l < 0,1 Chloride mg/l < 100 Sulphate mg/l < 50 Nitrite mg/l < 50 Nitrate mg/l < 50 Venkon EC 115 V... -
Page 21: Operating Conditions
Ambient temperature 15 . . . 40 °C Air humidity 20 . . . 60 Typeplate Fan Coil Venkon EC Typ14851UR0B144E00 The typeplate can be found on the electric housing of the basic unit and contains the following information: Nennspannung Type 115V ~ 60Hz Voltage ... -
Page 22: Wear Parts
Valve body, 2-way valve, 14833BB2B100 14833BB2B200 14833BB2B300 14833BB2B400 14833BB2B500 14833BB2B600 14833BB2B700 angled Valve body, 4-way valve 14833BB4B100 14833BB4B200 14833BB4B300 14833BB4B400 14833BB4B500 14833BB4B600 14833BB4B700 Actuator 2-point 24 V 194000146906 AC/DC Control spare parts see separate instructions for controls Venkon EC 115 V Seite 9... -
Page 23: Construction And Function
Front panel - fan unit wall casing The unit can be supplied as a left-handed or right-handed unit (position of connections). The diagrams used in this manual relate to left-handed units. The right-handed model is a mirror-image. Venkon EC 115 V... -
Page 24: Brief Description
. The heat exchanger is either 2-pipe or 4-pipe depending on the mode of operation . Refer to Chapter 3 .2 . on page 18 for the connection sizes for each module . Fig. 10: Heat exchanger Venkon EC 115 V... -
Page 25: Fan Unit
The galvanised steel powder coated main condensate tray, with impermeable insulation is used to collect condensate water . The condensate water passes out of the side of the main support . Fig. 14: Main condensate tray Venkon EC 115 V... -
Page 26: Accessories
Air outlet box with primary air connector, type 14835BB0B*08, (position shown in grey) Number of adaptors Round pipe connection unit 272,5 347,5 422,5 1070 1010 497,5 1040 1003 1220 1130 1160 572,5 1190 1153 1370 1280 1310 647,5 1340 1303 1770 1680 1710 427,5 1740 1703 Venkon EC 115 V... - Page 27 1010 1160 1310 1710 type 148 35BB0B* 03 1130 1280 1680 Short bend, e .g . with ceiling arrangement as a transition from horizontal to vertical ductwork Weight (net) in kg 1) Insert model for * Venkon EC 115 V...
- Page 28 148 37BB0B* 05 Unit for fitting on the air intake of the Rahmenanschlussmaße Wanddurchbruch Rahmenanschlussmaße Wanddurchbruch Venkon fan coil, dimensions of connecting sockets DN 100 Seite 10 Seite 10 Weight (net) in kg 1) Insert model for * Venkon EC 115 V...
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Page 29: Water Connection Accessories (Control)
. See Chapter 6 .10 page 51f Valve Kit Dimensions . * 4-way valve cannot be pre-set or shut off . Provide the necessary components on site for hydraulic balancing . Venkon EC 115 V... -
Page 30: Water Connection Accessories (Valves, Actuator)
10 bar Thermoelectric actuator type 194000146906, 24 V AC/DC Available separately for on-site installation or factory-fitted as a valve kit type 14833A**B*00 (222,242,422,442) control type 2-point Actuating power 90 N Connecting cable length Threaded connector M30 x 1,5 Power uptake approx . 2W Dimensions Ø x H: 69 x 42 mm Venkon EC 115 V... -
Page 31: Condensate Accessories
(state installation type and con- trol configuration) Max . pumping head Max. flow rate 3 l/h Supply voltage 115 V / 60 HZ Power uptake 20 W Condensate pressure line DN 6 mm (hose connection) 1/4“ Venkon EC 115 V... -
Page 32: Display And Operating Elements
(chargeable) . Recirculation air control Electro-mechanical control/KaControl Mode of operation Type suffix/ System construction Description Electro- mechanical Stand-alone basic unit, operation, wired to without control terminal unit (select control accessories if necessary) Venkon EC 115 V... -
Page 33: Operating Modes
If secondary air with a high relative humidity is cooled at a lower water temperature, the secondary air dehumidifies on the heat exchanger . The „dried“ air is then fed back into the room . Room Sekundärluft Secondary air Fig. 15: Operation (diagram) Venkon EC 115 V... -
Page 34: Transport, Packing And Storage
. Do not lift by the side panels . Protect the edges when lifting with a harness! Ensure that the weight is evenly distributed . – Only remove packaging shortly before assembling the unit . Venkon EC 115 V... -
Page 35: Scope Of Delivery
Lodge a complaint with the freight forwarder . Lodge a complaint about all defects and faults as soon as they are detected. Claims for damages can only be made within the applicable period for complaints. Venkon EC 115 V... -
Page 36: Packaging
Kennzeichnet Packstücke mit zerbrechlichem Kennzeichnet Packstücke mit zerbrechlichem oder empndlichem Inhalt. oder empndlichem Inhalt. Venkon EC 115 V Das Packstück mit Vorsicht behandeln, nicht Das Packstück mit Vorsicht behandeln, nicht fallen lassen und keinen Stößen aussetzen. fallen lassen und keinen Stößen aussetzen. -
Page 37: Transport Of Pallets
. Lift the pallet with the packaging and begin to transport . The basic units of basic unit models 1 - 3 are packed on a pallet as shown on the diagram at the side, wrapped in cling firm and transported unboxed . Venkon EC 115 V... -
Page 38: Storage
Avoid mechanical vibrations and shocks . Storage temperature 15 to 35 °C . Relative air humidity: max. 60 %. Under certain circumstances, packages can carry storage instructions that go beyond the requirements listed here. Comply with these instructions accordingly. Venkon EC 115 V... -
Page 39: Installation And Connection
Provide adequate inspection openings for all arrangements in order to ensure access to the unit and all water-side and electrical connections. The clearance is provided by fitting the side panels on units with free-standing casing . Venkon EC 115 V... - Page 40 Fig. 16: Minimum clearances The figure shows a wall-mounted unit with casing indicated. The same minimum clearances also apply to under-ceiling and free-standing units . The figure shows a wall-mounted unit with control box indicated . The same minimum clearances also apply to under-ceiling basic units . The figure shows a under-ceiling unit with casing (top view) and without casing (lower view) indicated . Venkon EC 115 V...
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Page 41: Installation (General)
(see Fig. 18) . It is not necessary to remove the front panel to install the electrics and hydraulics, as all Ceiling model the necessary connections are at the side. The side mullions are fitted once the basic unit has been fixed in place and the electrical and hydraulic connections made . Fig. 18: Delivery of unit with casing0 Water connection, left Water connection, right Venkon EC 115 V... -
Page 42: Installing The Basic Unit
Suspend basic unit on the 4 keyholes . Level the unit for perfect operation. In the event of condensate, fit the unit with a 1 .5% gradient towards the condensate discharge side . Once the basic unit has been aligned, prevent the fixing material from coming loose . Provide for sound isolation between the fan coil and the adjacent building if required. Venkon EC 115 V... -
Page 43: Ceiling Basic Unit
. Fig. 21: Dimensions for floor fixings and connections Provide for sound isolation between the fan coil and the adjacent building if required. 850 1000 1150 1300 1450 1600 2000 1078 1228 1378 1778 Venkon EC 115 V... -
Page 44: Installing The Casing
(Fig . 23) . - Screw side mullions to the basic unit casing (Fig . 24) . Fig. 22: Loosen screw Fig. 23: Suspend side mullions Fig. 25: Detail: Tighten screw Fig. 24: Screw on side mullions Venkon EC 115 V... -
Page 45: Changing The Air Outlet Direction
- Turn the air outlet grille by 180 degrees so that the discharge direction points vertically upwards (Fig. 27) . - Fit the two screws into the drill holes provided . Fig. 26: Loosen bolts Fig. 27: Vertical air discharge direction Fig. 28 Room-side air discharge direction Venkon EC 115 V... -
Page 46: Installing Accessories
Air intake box with primary air connector, type 14835BB0B*07, (position shown in grey) Air outlet box with primary air connector, type 14835BB0B*08, (position shown in grey) Caution: Reduced air volume and thus also reduced heating and/ or cooling output is possible with the use of air-side ductwork accessories! Venkon EC 115 V... - Page 47 1040 1190 1340 1740 Caution: Provide adequate inspection openings and air openings needed for operation when using customer‘s own casings. Fig. 31: Example of basic fan coil unit (recirculation air) with customer‘s casing Venkon EC 115 V...
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Page 48: Hydraulic Connection
- Size dimension of condensate line appropriately - P rotect traps (if fitted) in the condensate line from drying out (possibly by the use of a ball trap) - Use condensate pumps, noting the maximum delivery height, if there is no natural gradient Fig. 33: 4-pipe system: Venkon EC 115 V... - Page 49 (north and south side) Fig. 35: Design example Please note the relevant standards and directives relating to the hydraulic installation (e.g. on-site hydraulic balancing and shut-off devices). Venkon EC 115 V...
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Page 50: Connection To The Mains Pipework
Return 1/2“ Heizen Ensure that the connections are not under any Heating mechanical tension when fitted! We recommend the use of the valve kit when using Kampmann casings. Consider the equipment under the casing. 4-pipe, 4-row Venkon EC 115 V... -
Page 51: Valve Dimensions
Ø D: Model 5-7 18 mm cooling heating The valve kits are factory-fitted and checked for leak-tightness. The pipes are pre-assembled above the side condensate tray (optional accessory) and can be connected by the contractor. Suitable connecting pipes are provided separately. Venkon EC 115 V... - Page 52 Ansicht von unten Seitenansicht links Left side view (with casing) (mit Verkleidung) Return, cooling All dimensions in mm * Model 1-4: 1/2” Return, General view * Model 5-7: 3/4” heating Flow, heating Flow, cooling The valve kits are factory-fitted and checked for leak-tightness. Venkon EC 115 V...
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Page 53: Condensate Drain
When delivered, the condensate pump and float switch is factory-fitted to the unit. Depending on the model of valve kit, the condensate pump is fixed above or below the main condensate tray with wall-mounted units. Fig. 40: Valve condensate tray with ceiling model Venkon EC 115 V... -
Page 54: Pipe Sealing
IMPORTANT NOTE! D o not bend the valve condensate tray fitted at the side . Check the free condensate drain with water at latest Fig. 44: Insulating with ceiling units when commissioning the unit . Venkon EC 115 V... -
Page 55: Condensate Pumps
Alarm contact The cable for the alarm contact depends on the kind of alarm analysis used (e .g . shielded cable) . Carry out an initial service on the condensate pump and float switch directly after commissioning. Venkon EC 115 V... -
Page 56: Connecting The Condensate Pump
US GALLONS PER HOUR - GALLONS US PAR HEURE - US GALLONEN PRO STUNDE - GALONES EUA POR HORA - GALLONI US PER ORA - GALONÓW AMERYKAŃSKICH NA GODZINĘ - GALÕES EUA POR HORA Venkon EC 115 V 4052_minimaxi_orange_ manual_1014_2.indd 8... - Page 57 Install a trap at the end of the resistance in the pressure line pressure line END OF THE PRESSURE LINE WATER LEVEL IN THE CONDENSATE TRAY Refer to chapter 8 „Maintenance“ for maintenance instructions for the condensate pump. Venkon EC 115 V...
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Page 58: Electrical Wiring
(e .g . a lockable switch with a contact opening of at least 3 mm up to a rated voltage of 480 V) . No protective measures are indicated in the Kampmann wiring diagrams . These must be provided additionally when installing... -
Page 59: Controls Overview
Controls Overview 6.16 Controls Overview Kampmann fan coil units come in a series of different versions . The fan coil components are connected via a terminal strip . This is located in a terminal box, mounted on the opposite side to the water connection on the basic unit (see Fig . -
Page 60: Operation And Commissioning
Check before initial commissioning whether all necessary conditions have been met so that the unit can function safely and properly . Kampmann GmbH can also perform a functional check (optional). For contact details please refer to chapter 1.4 „Customer Service“ on page 8. - Page 61 IMPORTANT NOTE! Check the unit for any dirt (packaging waste, dirt from site etc .) and remove it, if necessary . Then vent the heat exchanger . Venkon EC 115 V...
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Page 62: Venting The Heat Exchanger
• Add water to the condensate tray - the pump should automatically switch on and off again. Loud noises can occur with initial suction! • Test the condensate alarm: Add water until the external device (warning alert, shut-down mechanism) is triggered. Venkon EC 115 V... -
Page 63: Maintenance
. – Before restarting, ensure that all safety devices are fitted and working properly and that there is no hazard to humans . – Always follow the procedure described below to prevent accidental restart . Venkon EC 115 V... -
Page 64: Maintenance Schedule
( Chapter 8.3.4 „Other Maintenance Work“ on page 75) every six Check antifreeze (if necessary) Caretakers/users months ( Chapter 8.3.4 „Other Maintenance Work“ on page 75) every six Maintain the condensate pump Caretakers/users months ( Chapter 8.3.3 „Cleaning the Condensate Pump“ on page 75) Venkon EC 115 V... - Page 65 Condensate pump with float switch (accessory) Flow and return connections with vent/drain in each case Terminal box for actuator Main condensation tray with a drain connector on both sides Valve kit with pipe connection, valve, actuator (accessories) Side condensate tray (accessories) Venkon EC 115 V...
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Page 66: Maintenance Work
The fan impeller can cause severe injuries . – Switch off the unit and prevent if from reconnection before commencing any work on moving components of the fan . Wait until all parts have come to a standstill . Venkon EC 115 V... -
Page 67: Changing Filters
Remove the air intake grille . Use a screwdriver to turn the quarter-turns on the basic unit by 90° . 5. Evenly pull the G2 filter out of the filter rails. 6. I nsert a new filter and use the quarter-turns to secure in place . Hang safety cables from the air intake grille into the brackets . 8. Use the screws to fix air intake grille onto the brackets. Venkon EC 115 V... - Page 68 Loosen screws in the air intake grille . Remove the air intake grille . Use a screwdriver to turn the quarter-turns on the basic unit by 90° . 4. Evenly pull the G2 filter out of the filter rails. 5. I nsert a new filter and use the quarter-turns to secure in place . 6. Use the screws to fix air intake grille onto the brackets. Venkon EC 115 V...
- Page 69 I nsert a new filter and use the quarter-turns to secure in place . Fig. 51 and 52 are not needed for units without casing. Fig. 54: Loosen filter fixing Two filters are used in model 7 basic unit. They are adjusted with a filter fixing centrally on the basic unit. This has to be removed to pull out the filter. Use a screwdriver to unscrew the tapping screw until the filter fixing can be moved. Remove the filter fixing. 3. Evenly pull the G2 filter out of the filter rails. Venkon EC 115 V...
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Page 70: Visual Inspections
Move side panel away from the unit towards the room . Fig. 57: Separate cable connectors If a control (optional accessory) is integrated in the casing, manually disconnect the cable links from the reverse polarity protected plug . Venkon EC 115 V... - Page 71 Check water connections and lines for leaks . Fig. 59: Junction box 115 V Check the electrical wiring . Inform Customer Service if you uncover leaks or damaged wiring ( Chapter 1.4 „Customer Service“ on page 8) . Venkon EC 115 V...
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Page 72: Cleaning
The components to be cleaned are now freely accessible . These instructions relate to all casing configurations. Once you have cleaned the various components, fit the casing panels in the reverse order to the above instructions. Venkon EC 115 V... - Page 73 Check that water is draining away freely after fitting! Fig. 65: Sealing profile on the main condensate tray Venkon EC 115 V...
- Page 74 . Check that the seals are intact on the pipe openings of the valve condensate tray and on the medium lines . Fig. 66: Valve condensate tray (ceiling model) Fig. 67: Valve condensate tray (wall-mounted model) Venkon EC 115 V...
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Page 75: Other Maintenance Work
Fig. 69: Opening the cover Ventilkit 41-48 8.3.4 Other Maintenance Work - Check the water-side connections, valves and fittings. - Vent heat exchanger . - Check the electrical wiring . - Clean the outlet grille and remove dirt from the airflow. - Check the antifreeze, if used . Venkon EC 115 V... -
Page 76: Faults
Either rectify the fault yourself or have it repaired by authorised personnel, depending on the nature of the fault . The fault table ( Chapter 9.2 „Fault Tables“ on page 77) provides information on how to rectify and remedy faults. Venkon EC 115 V... -
Page 77: Fault Tables
Clean condensate drains and check Condensate drain outlets blocked for adequate gradient Qualified personnel Hydraulic connection not properly Check flow and return and tighten, done if necessary Condensate pump Qualified personnel is not running See separate instructions for the condensate pump properly Venkon EC 115 V... -
Page 78: Start-Up After Rectification Of Fault
After correction of the fault, carry out the following steps to re-start: Make sure that all maintenance covers and access openings are sealed . Switch off the unit . Acknowledge fault on controller, if necessary . Venkon EC 115 V... -
Page 79: Dismantling And Disposal
Physically disconnect the entire power supply from the unit and discharge residual energy . Remove operating and auxiliary materials and dispose of properly . Then clean assemblies and components properly and dismantle in compliance with applicable local safety and environmental regulations . Venkon EC 115 V... -
Page 80: Disposal
. – If in doubt, seek information on environmentally responsible disposal at the local municipal authority or specialist disposal company . Venkon EC 115 V... - Page 81 Venkon EC 115 V...
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- Page 84 Kampmann.ca/venkon Kampmann GmbH Kampmann Heating, Cooling, Ventilation Ltd. Friedrich-Ebert-Str. 128-130 600 - 890 West Pender Street 49811 Lingen (Ems) Vancouver BC, V6C 1J9 Germany T + 49 591 7108-660 T +1 604 362 1080 F + 49 591 7108-173 F +1 604 687 1327 E export@kampmann.de...
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