Jetter JM-208-480-S1 User Manual
  1. Manuals
  2. Brands
  3. Jetter Manuals
  4. Amplifier
  5. JM-208-480-S1
  6. User manual

Jetter JM-208-480-S1 User Manual

Digital servo amplifier
Hide thumbs
Table of Contents

Advertisement

Quick Links

User Manual
JM-208-480 - Digital Servo Amplifier
60870619
We automate your success.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JM-208-480-S1 and is the answer not in the manual?

Questions and answers

Related Manuals for Jetter JM-208-480-S1

Summary of Contents for Jetter JM-208-480-S1

  • Page 1 User Manual JM-208-480 - Digital Servo Amplifier 60870619 We automate your success.

  • Page 2: Application

    Revision 2.11 March 2019 / Printed in Germany Jetter AG reserves the right to make alterations to its products in the interest of technical progress. These alterations need not be documented in every single case. This user manual and the information contained herein have been compiled with due diligence.
  • Page 3 JetMove 208-480 Introduction How to Contact us: Jetter AG Graeterstrasse 2 71642 Ludwigsburg Germany Phone - Switchboard: ++49 7141/2550-0 Phone - Sales: ++49 7141/2550-433 Phone - Technical Hotline: ++49 7141/2550-444 Telefax: ++49 7141/2550-484 E-Mail - Sales: sales@jetter.de E-Mail - Technical Hotline: hotline@jetter.de...
  • Page 4 Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG. Therefore, the operating company is recommended to have the instruction of the persons concerned confirmed in writing.
  • Page 5 This sign is to warn you of material damage due to applying hard blows or shocks to the motor flange and shaft. This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings. It also identifies requirements necessary to ensure faultless operation. Important Jetter AG...
  • Page 6 Automatically running processes or results to be achieved are marked by this arrow. PC and user interface keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...

  • Page 7: Table Of Contents

    Safety Instructions for Commissioning Notes on decommissioning Operating Conditions Physical Dimensions Technical Data Electrical Specifications Motor Protection 5.2.1 Built-In Thermal Sensor 5.2.2 I²t Calculation 5.2.3 Motor Overload Protection to UL Drive Controller Structure Description of Connections Connection of the Power Supply Jetter AG...
  • Page 8 Connection Diagram External Ballast Resistor and DC Link Connection Digital Inputs, Logic Power Supply Connection Details for Digital Outputs Jetter System Bus 7.9.1 Specification of the Jetter System Bus Cable Status Monitoring Diagnostics Fault Messages Alarms Connection Diagrams Analog Input (Option) 11.1...
  • Page 9 14.2.4 Voltage Supply of the Encoder 14.3 Synchronous Serial Interface (SSI) 14.3.1 Technical Data 14.3.2 Description of Connections 14.3.3 SSI Cable 14.4 Incremental Encoder 14.4.1 Technical Data 14.4.2 Description of Connections 14.4.3 Incremental Encoder Cable Ordering Information 15.1 List of Documentation 15.2 Options Jetter AG...
  • Page 10 Table of Contents List of appendices Appendix A: Recent Revisions Appendix B: Glossary Appendix C: List of Abbreviations Appendix D: List of Illustrations Appendix E: Index Jetter AG...

  • Page 11: Safety Instructions

    The digital servo amplifier JetMove 208-480 is not a safety-relevant device according to the machinery directive 2006/42/EG. Therefore, using this servo amplifier for safety-relevant applications as regards safety of persons is neither adequate nor permitted. Jetter AG...

  • Page 12: Qualified Personnel

    The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 208-480. Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded.

  • Page 13: Disposal

    In the case of malfunctions or other faults, please immediately separate the digital servo amplifier JetMove 208-480 from the mains. Please follow the information given in chapter 1.3 "Residual Dangers", page 16. Malfunctions or other damages are to be reported to a responsible person at once. Jetter AG...

  • Page 14: Information Signs And Labels

    A durable connection with the power supply of the digital servo amplifier JetMove 208-480 must be provided. • Correct cabling of the PE (GND) bus according to the connection diagram (cf. chapter 10 "Connection Diagrams", page 83) must be carried out. Jetter AG...
  • Page 15 If, in spite of this, an earth-leakage current breaker is installed, it will switch off the digital servo amplifier JetMove 208-480, although there is no fault. When an earth-leakage current breaker needs to be installed in the JetMove 208-480, an isolating transformer must be used. Jetter AG...

  • Page 16: Residual Dangers

    Do by no means touch the enclosure of the digital servo amplifier JetMove 208-480 near the internal heat sink during operation and during the cooling-off period after switching off the device. Ensure that no temperature sensitive parts are attached to the digital servo amplifier JetMove 208-480 Jetter AG...
  • Page 17 Make sure that hazards to persons are precluded even when the drive is moving unintentionally. Do not remove any guards. Do not wear gloves, lest they should get caught in the rotating shaft. Never touch a rotating drive shaft. Warning Jetter AG...

  • Page 18: Hazards After Power Has Been Turned Off

    Always wait at least 10 minutes after switching off the device before taking the following actions: – Touching the screws of the terminals X1, X62 and X63; – Disconnecting the terminals and touching the contacts. Jetter AG...

  • Page 19: Instructions On Emi

    . Follow the instructions given in Application Note 016 "EMC-Compatible Installation of the Electric Cabinet" published by Jetter AG. The following instructions are excerpts from Application Note 016: On principle, physical separation should be maintained between signal and power lines.
  • Page 20 Only use metallised connectors, e.g. SUB-D with metallised housing. Make sure that the strain relief is directly connected with the housing here as well (see fig. 2). Fig.: 2: Shielding of SUB-D connectors in conformity with the EMC standards Jetter AG...
  • Page 21 Shield and cable strap have to be connected with low impedance and at their greatest possible surface area to earthed surfaces. Earthing must be done in a way that keeps the unshielded part of the signal lines as short as possible. Fig.: 3: EMC-compatible connection of motor cables Jetter AG...
  • Page 22 1 Safety Instructions Jetter AG...

  • Page 23: Installing The Jetmove

    • Thermostatic motor circuit-breaker; refer to chapter 7 "Description of Connections", page 45 • Mounting screws, 2 pcs.; refer to fig. 4, page 25 Note: If you are not sure which mounting accessories you require, please contact Jetter Jetter AG...

  • Page 24: Mechanical Installation

    Drill the holes and cut the respective threads into the panel. Screw the corresponding fitting bolts into the thread by approximately half of their length. By means of the oblong holes in the rear plate, hang up the JetMove 208-480 by the fitting bolts; then screw them tightly. Jetter AG...
  • Page 25 JetMove 208-480 2.2 Mechanical Installation 71.5 DETAIL A Fig.: 4: Rear and front view of the JetMove 208-480 enclosure with mounting holes Jetter AG...

  • Page 26: Electrical Installation

    Observe the max. tightening torque, see appendix F. To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. For details, see chapter 7 "Description of Connections", page 45. To ensure that installation is carried out in conformance with EMC regulations, the following items have to be observed especially: –...

  • Page 27: Checking The Installation

    Please take into account the information on residual dangers given in chapter 1.3.2 "Hazards after POWER has been Turned OFF", page 18. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 208-480 and all connected devices from the mains (pull out the mains plug). Jetter AG...

  • Page 28: Safety Instructions For Commissioning

    Each commissioning, even a short functional test, must always be carried out with a PE (GND) bus correctly connected. Notes on decommissioning Before returning the device, remove the cable strap serving as strain relief and motor cable shield. Jetter AG...

  • Page 29: Operating Conditions

    Operating altitude Up to 1,000 m above sea DIN EN 50178 level. 1,000 to 2,500 m above sea level with derating of 1.5 % per 100 m Jetter AG...
  • Page 30 Important! Measures to avoid damages in transit and storage: The packing material and the storage place are to be chosen in a way that the values given in the above table "Operating Parameters" on page 29 are met. Jetter AG...
  • Page 31 DIN EN 61000-4-3 modulated 80 ... 1,000 MHz; test field DIN EN 61800-3 strength 10 V/m AM 80 % at 1 kHz Criterion A Contact discharge: DIN EN 61800-3 Test peak voltage 6 kV DIN EN 61000-4-2 Criterion B Jetter AG...
  • Page 32 Test voltage 10 V DIN EN 61000-4-6 AM 80 % at 1 kHz Criterion A Burst (fast transients) Test voltage 1 kV DIN EN 61800-3 tr/tn 5/50 ns DIN EN 61000-4-4 Repetition frequency 5 kHz Criterion B Jetter AG...

  • Page 33: Physical Dimensions

    JetMove 208-480 Physical Dimensions 283.9 278.7 Fig.: 5: Physical dimensions of the JetMove 208-480 (in mm) Jetter AG...
  • Page 34 4 Physical Dimensions Jetter AG...

  • Page 35: Technical Data

    45 °C Peak current for a max. period of 5 minutes: = 16 A (The duration depends on the temperature of the heat sink) See "Note 1!" on page 38. Continuous output 4.5 kW (6.1 hp) Jetter AG...
  • Page 36 < 150 pF/m Temperature class > 60 °C Max. length of motor cable 50 m max. (for greater length please contact Jetter AG) in a Line filter Line filter ensuring EMC residential environment to DIN EN 61800-3. The following filters can be applied with input circuits: –...
  • Page 37 0.5 A / output Electrical isolation None Protective circuit Short-circuit, overload, overvoltage, overtemperature protection Protection against inductive loads Signal voltage ON Type V - 1.5 V supply Power dissipation P Output stage: 125 W max. Logic circuit: 20 W max. Jetter AG...
  • Page 38 DANGER resulting from electric shock! In order to prevent electric shocks, ground the digital servo amplifier JetMove 208-480 by all means via two positions; for this, refer to chapter 1.2.3 "Earthing Procedure", page 14. Danger Jetter AG...

  • Page 39: Motor Protection

    JetMove 208-480 5.2 Motor Protection Compatible Synchronous Servo Motors Motor types Jetter motor types JH, JK, and JL Please refer to "Jetter Motor Catalog" or contact the sales department of Jetter AG. Note: In case you intend to use motors other than the types mentioned above, please contact Jetter AG.
  • Page 40 JetMove 208-480 is switched on (i. e. at the time of parameters of I²t calculation are written after switching on 24 V logic power supply). Important Jetter AG...

  • Page 41: Motor Overload Protection To Ul

    Because of the fact that after reset the motor overload calculation always starts with zero, the result is wrong if the motor is already hot when the digital servo amplifier JetMove 208-480 is switched on (i. e. at the time of connecting the 24 V logic power supply). Important Jetter AG...
  • Page 42 5 Technical Data Jetter AG...

  • Page 43: Drive Controller Structure

    JetMove 208-480 Drive Controller Structure Fig.: 7: Block diagram of drive controller structure Jetter AG...
  • Page 44 12 bits per revolution – Sampling interval 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE® – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Sampling interval 62.5 µs Jetter AG...

  • Page 45: Description Of Connections

    AC 400 ... 480 V between the power lines PE (GND) PE / GND conductor yellow / green Core 3 Line voltage 3 Core 2 Line voltage 2 Core 1 Line voltage 3 Fig.: 8: Connection of the power supply Jetter AG...

  • Page 46: Motor Connection

    Important! Measures to avoid oscillation and blocking of the motor: Avoid mixing-up of phase conductors, resp. be sure to connect the phase conductors according to pin assignment. Jetter AG...

  • Page 47: Assignment And Specifications

    Note! A free-wheeling diode is needed, in case it has not been integrated in the motor. 24 V In Jetter motors, free-wheeling diodes have not been integrated! Recommended diode type: 1N4002 Connect the shield with a Strain relief metallized connector or...

  • Page 48: Motor Power Cable With Mating Connector Sc

    The motor power cable with SC mating connector for the Jetter motor types JL2, JL3, JL4, JK5, JK6, JH2, JH3, JH4, and JH5, can be purchased from Jetter AG. It is confectioned with the matching motor mating connector and can be ordered by...
  • Page 49 Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE/GND (GND) grounding Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
  • Page 50 Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE/GND (GND) grounding X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Jetter AG...

  • Page 51: Motor Power Cable With Mating Connector Sm

    The motor power cable with SM mating connector for the Jetter motor types JL5, JL6, JL7, JL8, and JK7 can be purchased from Jetter AG. It is confectioned with the matching motor mating connector and can be ordered by the following cable...
  • Page 52 Use metallized enclosure only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE / GND (GND) conductor Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
  • Page 53 Use metallized enclosure only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE / GND (GND) conductor X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Jetter AG...

  • Page 54: Connection Assignment Of Terminal Box

    7 Description of Connections 7.2.5 Connection Assignment of Terminal Box Connection Assignment of Terminal Box for the Jetter Motor Series: Connection Terminals Motor Terminal Box - Terminal Assignment of the Amplifier X62.U2 Pin 1 Phase 1 X62.V2 Pin 2 Phase 2 X62.W2...

  • Page 55: Resolver Connection

    Resolver / HIPERFACE The complete resolver cable connecting the servo amplifier series JetMove 2xx, and the Jetter motor types JL, JK and JH can be ordered from Jetter AG by supplying the following cable assy number and specifications: Cable assy no. 23...
  • Page 56 Cosine - blue Sine - yellow Sine + green R1R (exciter pink winding +) R2L (exciter gray winding -) white (thermal sensor) brown (thermal sensor) Unassigned 9 - 12 Dimensions of the resolver mating connector are specified in millimeters. Jetter AG...

  • Page 57: Hiperface® Connection

    Resolver / HIPERFACE The complete HIPERFACE® cable connecting the servo amplifier series JetMove 2xx and the motor types JL, JK and JH can be ordered from Jetter AG by supplying the cable specifications and the respective cable length in cm:...
  • Page 58 7 Description of Connections HIPERFACE® mating connector (solder side) Solder 10 2 Side Fig.: 13: RC series HIPERFACE® mating connector (internal thread M23) Jetter AG...
  • Page 59 DATA - (RS-485) gray DATA + (RS-485) pink blue Power supply (7 through 12 V) Thermal sensor black Thermal sensor Pin 9 and pin 12 are short-circuited Dimensions of the HIPERFACE mating connector are specified in millimeters. Jetter AG...

  • Page 60: Sin-Cos Encoder Connection

    7.5.1 Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be obtained from Jetter AG by the following specification: JM-200-ENC-ADAP (Article no. 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.

  • Page 61: Connection Diagram

    JetMove 208-480 7.5 Sin-Cos Encoder Connection 7.5.3 Connection Diagram Fig.: 14: Sin-cos encoder connection with adapter Jetter AG...
  • Page 62 Connect shield with the greatest possible surface have a metric thread! area! Use metallized housing only! Signal Sine + Reference sine Cosine + Reference cosine Index + Reference index Power supply (5 V - 100 mA max.) unassigned Jetter AG...
  • Page 63 If necessary, the encoder supply cords have to have a greater diameter. If a motor temperature sensor is not used, the inputs have to be short- circuited at the adapter, so the JetMove 208-480 will not give an error message. Jetter AG...

  • Page 64: External Ballast Resistor And Dc Link Connection

    The JetMove 208-480 is supplied with an internal ballast resistor. If the power that is supplied back is to high for the internal resistor, an external ballast resistor can be added. It is also possible to run the JetMove 208-480 with an external ballast resistor only. Jetter AG...
  • Page 65 For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected. This is the standard wiring of the JetMove 208-480 in delivered condition by Jetter AG. The JetMove 208-480 is measuring the load of the ballast resistor and sets a warning bit, if the ballast load reaches a specific value.
  • Page 66 Use of external ballast resistor instead of the internal ballast resistor BRint Fig.: 17: Wiring of X63 for the external ballast resistor only Mount the external ballast resistor between a terminal UB+ and a terminal BR (Remove the bridge between BR and BR Jetter AG...
  • Page 67 So, other axes can use the energy coming back for acceleration. The coupling reduces the heat inside the amplifier emitted by the ballast resistor and provides a higher dynamic if not all axes accelerate at the same time. Jetter AG...
  • Page 68 The power supplies of coupled JetMoves 208-480 have to be activated and deactivated simultaneously. For this reason, please connect the supply lines of the coupled JetMove 208-480 with exactly the same contactor and the same fuses, identical cable diameters and cable lengths (difference <0.5 m). Jetter AG...
  • Page 69 The maximum cable length between two JetMoves 208-480 is 0.5 m. It is also possible to combine coupled DC link circuits with external ballast resistors. In this case, it is important to use identical resistors and cables for all coupled JetMove 208-480. Jetter AG...

  • Page 70: Digital Inputs, Logic Power Supply

    DC 24 V limit switch parameter setting, this • 7.5 mA max. (input) input is used as a • Operating point: negative limit switch. < 6 V low, > 15 V high NC or NO contact NC contact recommended Jetter AG...
  • Page 71 A free-wheeling diode is of the logic. necessary if not integrated in the motor already. In Jetter motors, free- wheeling diodes have not been integrated! Recommended diode type: 1N4002 is connected to the GND of the control system For connection diagram please refer to “Connection Diagrams”...

  • Page 72: Connection Details For Digital Outputs

    2 A (max. 0.5 A per output) Digital output signals (PNP outputs) “Digital Outputs", page 37. Common ground Ground is connected to the GND of the control system Load Load Load Load 24 V Fig.: 19: Connection details for digital outputs Jetter AG...

  • Page 73: Jetter System Bus

    7.9 Jetter System Bus Jetter System Bus The Jetter system bus is used to connect the JetMove 208-480 to the PLC and to other JetMoves or Jetter PLC modules. The system bus input BUS-IN is a 9-pin SUB-D male connector while the output BUS-OUT is a 9-pin SUB-D socket.
  • Page 74 125 kBaud 200 m System Bus Cable of Cable Assy No. 530 Shielding Shield Shield BUS-OUT Connect shield with the greatest BUS-IN possible surface area! Use metallized enclosure only! Signal CMODE0 CMODE1 TERM unassigned unassigned do not connect Jetter AG...

  • Page 75: Status Monitoring

    The drive controller can be switched SWITCHED ON DC link monitoring is activated. OPERATION_ENABLED The drive controller is enabled. QUICK STOP ACTIVATED A quick stop has been activated. The drive was decelerated to zero speed and then locked. Jetter AG...
  • Page 76 M < 0, n < 0 --> quadrant III Mode of operation - Motor M > 0, n < 0 --> quadrant IV Mode of operation - Generator Positive current limit has been reached Negative current limit has been reached Jetter AG...

  • Page 77: Diagnostics

    A DC link voltage – Immediate – Check input voltage the DC link >850 V has been motor power supply. detected. disable – If the motor is used as a generator, reduce the regenerating power – Acknowledge failure Jetter AG...
  • Page 78 – Acknowledge failure F 11 Current A current – Immediate – Reduce Kp of the overrange temporarily too motor power current controller by 10 high has been disable to 20 % detected – Acknowledge failure Jetter AG...
  • Page 79 – Check reference operated (max. position torque) – Acknowledge failure – Return the axis within the hardware limits (monitoring the software limit switches is activated automatically when the axis has left this range) Jetter AG...
  • Page 80 – Return the amplifier for defective disable repair F 29 Mains power too The average mains – Immediate – Acknowledge failure high power has been motor power – Reduce the average too high disable load of the motor Jetter AG...

  • Page 81: Alarms

    – Acknowledge failure Alarms If the dot in the display is flashing, one or several alarms have been recognized. Please check in the motion setup or by issuing the motion commands in the PLC program which alarm has been activated. Jetter AG...
  • Page 82 9 Diagnostics Jetter AG...

  • Page 83: Connection Diagrams

    BRAKE 1 BRAKE 2 Note! A free-wheeling diode is needed, DC24V in case it has not been integrated in the motor yet. In Jetter motors, free- 3 x AC 400 V Motor wheeling diodes have been integrated! Recommended diode type: 1N4002...
  • Page 84 BRAKE 2 Note! A free-wheeling diode is needed, in case it has not been integrated DC24V in the motor yet. In Jetter motors, free-wheeling diodes have not been integrated yet. 3 x AC 400 V Motor Recommended diode type: 1N4002...
  • Page 85 Key to the wiring diagrams: Line filter (optional) (refer to "Line filter" on page 36) Mains protection (refer to "Overload protection" on page 35) Motor Motor holding brake (optional) Position transducer (resolver or HIPERFACE® encoder) Motor overtemperature protection Jetter AG...
  • Page 86 10 Connection Diagrams Jetter AG...

  • Page 87: Analog Input (Option)

    0 .. 32767 (resolution in steps of 8) Electrical isolation None Accuracy Zero error max. ± 5 LSB (± 40 values) corresponds to ± 12.2 mV Gain error max. ± 20 LSB (± 160 values) corresponds to ± 48.8 mV Jetter AG...

  • Page 88: Description Of Connections

    Connect shield with the greatest possible surface area! Use metallized enclosure only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in the device) 2 - 5 Keep unoccupied Jetter AG...

  • Page 89: Ethernet Interface (Option)

    For the JetMove 208-480, an optional integrated Ethernet interface can be ordered (article designation of the device: JM-208-480...-OEM). This allows for the JetMove 208-480 to be addressed by the controller via Ethernet instead of via Jetter system bus. Functional Equipment...

  • Page 90: Connection Between The Jetmove 208-480

    • JetControl to PC • JetControl to JetMove...-OEM • etc. Notice! Terminals with infrastructure components (e.g. switch) have to be interconnected via straight-through cables: • PC to switch • JetControl to switch • JetMove...-OEM to switch • etc. Jetter AG...

  • Page 91: Logic Circuit Leds, Mode Selector

    (ERR) and green (RUN) are flashing There is no valid operating system of simultaneously. the Ethernet interface available. The red LED (ERR) and the green LED Fatal operating system error of the (RUN) are flashing alternately during Ethernet interface runtime. Jetter AG...

  • Page 92: The Dip Switches

    If, at activating the JetMove 208-480...-OEM, the DIP switches 1 through 8 are in "ON" position, the JetControl has got the IP address saved in the configuration store. The configuration store can be accessed by means of the "/System/cfgvar.ini" file or registers 10131 through 10145. Jetter AG...
  • Page 93 Example 10100 Saving the configuration values 10131 Version number 10132 IP address MSB 10133 IP address 3SB 10134 IP address 2SB 10135 IP address LSB 10136 Subnet mask MSB 10137 Subnet mask 3SB 10138 Subnet mask 2SB Jetter AG...

  • Page 94: Ip Address Taken Out Of The Switch Position

    8. To make up the IP address, the position of DIP switches 1 through 8 is read in once during the start-up procedure. The actual settings of DIP switches 1 through 8 can be read from register 10180. Jetter AG...

  • Page 95: Safe Standstill (Option)

    Even if the device has been equipped with the option -S1, the function of the ENABLE input at the terminal array X10 is still active. This means that the motion system can only produce a certain torque, if this input has been connected to 24 V ⊥ (against reference ground). Jetter AG...

  • Page 96: Motion System Jm-208-480-S1

    OFF. Yet, this does not mean that there is a safe electric isolation. If a safe electric isolation is necessary, an additional isolating device for interrupting the power supply (e.g. main circuit breaker) according to EN 60204 must be installed. Jetter AG...

  • Page 97: Safety Instructions

    • Safe Standstill according to PL "e" according to EN ISO 13849-1 • Restart inhibit according to EN 954-1, category 3, and IEC 61508 SIL2 • Restart inhibit according to EN 954-1, category 4, and IEC 61508 SIL3 Jetter AG...
  • Page 98 Basically, the following measures make sure that servo amplifiers of the JetMove 2xx avoid Common Cause Failures: • Electrical isolation (optocoupler) from power supply units • Compliance with clearances and creepage distances (layout and wiring) • Overrating of components and derating Jetter AG...

  • Page 99: Control Variants For "Safe Standstill

    The following signal waveforms are accepted by the OSSD signals without triggering a fault message: 24 V <1.3 ms >7.0 ms Fig.: 24: Example: OSSD-signal waveform, single pulse 24 V <0.8 ms 0.5 ms <0.8 ms >7.0 ms Fig.: 25: Example: OSSD-signal waveform, dual pulse Jetter AG...

  • Page 100: Application

    Following this example, "Safe Standstill" (according to EN 954-1 Category 1) with Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. Jetter AG...
  • Page 101 Following this example, "Safe Standstill" (according to EN 954-1 Category 2) with Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 2. Jetter AG...

  • Page 102: Application

    4 to EN 954-1 can be met by means of connections to fig. 28, if all safety measures taken also meet the requirements of category 4. The time intervals in between the test runs depend on the quality of the external controlling devices, yet they should exceed 24 hours. Jetter AG...

  • Page 103: Application

    Following this example, "Safe Standstill" (according to EN 954-1 Category 1) with Stop Category 1 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. Yet, the Safety Limited Acceleration (SLA) standard is not met. Jetter AG...
  • Page 104 The same way, the opto isolators themselves have been supplied with this voltage. By analogy with opto isolators, the output voltage OUT2 supplies the drivers of various levels and the opto isolators of the "lower" IGBTs. Jetter AG...
  • Page 105 10E-14 per hour (several million years). Out of these, only 6 out of 15 cases lead to jerking. This means that practically, there is no possibility of this to happen. Moreover, the IGBTs are continually being checked at each commutation. Jetter AG...
  • Page 106 13 Safe Standstill (Option) Jetter AG...

  • Page 107: Counting Input (Option)

    Single-, multiturn, or linear absolute encoders Scanning 62.5 µs Baud rate 8 MHz Maximum cable length 100 m Type of signal 5 V differential signal Ω Input impedance 22 k Ω Bus termination integrated resistance Electrical isolation None Jetter AG...

  • Page 108: Description Of Connections

    14.2.3 EnDat Cable with Mating Connector Notice! The resolver, HIPERFACE®, respectively EnDat mating connector of the Jetter motor types JL, JK, and JH can be ordered from Jetter AG by supplying the following particulars: Item no. 15100069 Resolver / HIPERFACE®...
  • Page 109 Clock - (RS-485) gray Clock + (RS-485) pink blue 5 V power supply 200 mA max. unassigned black unassigned Pin 9 and pin 12 are short-circuited (thermal sensor HIPERFACE®) The measurements of the EnDat mating connector are specified in millimeters. Jetter AG...

  • Page 110: Voltage Supply Of The Encoder

    , there results a maximum cable length of or - at a cable length of 80 m - the following cross section is needed: 54.74 m 0.5 mm By a double wiring arrangement, the cable length can be doubled. Jetter AG...

  • Page 111: Synchronous Serial Interface (Ssi)

    • Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Dependent on the encoder type, the transmission frequency has to be reduced due to the signal runtimes in long cables. Jetter AG...

  • Page 112: Ssi Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized enclosure only! Signal Clock+ DATA+ do not use Voltage supply 5 V, 200 mA max. Clock- DATA - do not use do not use Jetter AG...

  • Page 113: Incremental Encoder

    0 V and voltage supply • The shield has to be connected to the connector housings on both ends of the cable with the greatest possible surface area. • Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Jetter AG...

  • Page 114: Incremental Encoder Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized enclosure only! Signal K0 + K1 + K2 + Voltage supply 5 V, 200 mA max. K0 - K1 - K2 - do not use Jetter AG...

  • Page 115: Ordering Information

    15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below have been supplied on the website of Jetter AG at http:/ /www.jetter.de/Service Center for download. Programming jetmove_2xx_at_the_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx series at the JetControl 24x Item no.
  • Page 116 15 Ordering Information Jetter AG...
  • Page 117 JetMove 208-480 Appendices Appendices Jetter AG...
  • Page 118 Appendices Jetter AG...

  • Page 119: Appendix A: Recent Revisions

    JetMove 208-480 Appendices Appendix A: Recent Revisions appendices List Chapter Comment Revised Added Deleted  Reference to Package Insert 2 Appendix F Package Insert 2: Max.  tightening torque 3 Nm Jetter AG...

  • Page 120: Appendix B: Glossary

    (lat. interferre - to carry in) Superposition of waves. JetMove 208-480 JetMove 2xx identifies a product series of digital servo amplifiers by Jetter AG. The extension represents the following features: – 208 identifies a rated current of 8 A; – 480 identifies an operating voltage of max 480 V;...
  • Page 121 A high-speed memory for a group of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose. On Jetter controllers, usually, these are 32 bit wide storage positions in a remanent RAM.

  • Page 122: Appendix C: List Of Abbreviations

    Ground HIPERFACE® High Performance Interface Hertz International Electrotechnical Commission International Protection JX2-SBK1 Jetter Extended Module 2 - System buscable 1. The 2 stands for PROCESS-PLC and JetControl 200 Light Emitting Diode Speed Protective Earth PELV Protective Extra Low Voltage Power Factor Control...

  • Page 123: Appendix D: List Of Illustrations

    Fig. 28: Application 3 Fig. 29: Application 4 Fig. 30: Block diagram JetMove 208-480 with the "Safe Standstill" function Fig. 31: Possible rotation angle in case of defective IGBTs Fig. 32: RC series mating connector of the EnDat (internal thread M23) Jetter AG...

  • Page 124: Appendix E: Index

    Motor power cable Disposal JetMove 2xx Drive controller specification Cable assy no. 201 Cable assy no. 202 Cable assy no. 24.1 Cable assy no. 26.1 Earthing procedure Motor protection Electrical specifications Motor winding isolation Mounting position Immunity to interference Jetter AG...
  • Page 125 System bus cable Pollution degree Cable assy no. 530 PWM frequency Specifications Qualified personnel Technical data Terminal box Reference variables Repairs Usage to the intended purpose Residual dangers Electric shock High operating voltage Hot surfaces Vibration resistance Mechanic force Jetter AG...
  • Page 126 JM-2xx - Package Insert 2 Customer information Jetter AG will provide you with the following important installation instructions for the tightening torque so that the PE bolt (1) does not become loose or even break off. Maximum tightening The nut of the PE bolt (1) may only be tightened up to a maximum tightening torque torque of 3 Nm.
  • Page 127 JetMove 208-480 Appendices Jetter AG...
  • Page 128 Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.

Table of Contents