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User Manual JM-206(B)-230 - Digital Servo Amplifier 60870529 We automate your success.
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Item # 60870529 Revision 3.10 Septermber 2017 / Printed in Germany Jetter AG reserve the right to make alterations to its products in the interest of technical progress. These alterations will not necessarily be documented in every single case. This manual and the information contained herein have been compiled with due diligence.
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Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG. Therefore, the operating company is recommended to have the instruction of the persons concerned confirmed in writing.
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Note! · / - Enumerations are marked by full stops, strokes or scores. Operating instructions are marked by this arrow. Automatically running processes or results to be achieved are marked by this arrow. Jetter AG...
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Introduction Reference to PC keyboard and HMI keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...
Notes on Safety as regards Commissioning Notes on Decommissioning Operating Conditions Mounting Dimensions Technical Data Electrical Specifications Motor Protection 5.2.1 Built-In Temperature Sensor 5.2.2 I²t Calculation 5.2.3 Motor Overload Calculation to UL Drive Controller Structure Description of Connections Power Supply Connection Jetter AG...
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Sin-Cos Encoder Connection 7.5.1 Adapter 7.5.2 Specification 7.5.3 Connection Diagram Digital Inputs, Logic Power Supply Jetter System Bus 7.7.1 Specifications of the Jetter System Bus Cable Status Monitoring Diagnostics Fault Messages WARNINGS Connection Diagrams Analog Input (Option) 11.1 Operating Principle 11.2 Technical Data 11.3...
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14.4.3 Incremental Encoder Cable Ordering Information 15.1 List of Documentation 15.2 Options List of Appendices Appendix A: Recent Revisions Appendix B: Differences between JetMove 206-230 and JetMove 206B-230 Appendix C: Glossary Appendix D: List of Illustrations Appendix E: Index Jetter AG...
If the digital servo amplifier JetMove 206B-230 is to be run under operating conditions, which differ from the conditions mentioned in chapter 3 "Operating Conditions", page 31, the manufacturer is to be contacted beforehand. Jetter AG...
The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 206B-230. Any liability on the part of Jetter AG for any damages resulting from the use of non- original parts and equipment is excluded.
When disposing of the digital servo amplifier, the local environmental regulations must be complied with. You can disassemble the servo amplifier JetMove 206B-230 into its main components by unscrewing it (aluminum heat sink and side plate, steel casing cover, electronic boards). Jetter AG...
Secure the servo amplifier JetMove 206B-230 against misuse or accidental use. 1.2.2 Information Signs and Labels Markings, information signs, and labels always have to be observed and kept readable. Replace damaged or unreadable information signs and labels. Jetter AG...
A durable connection with the power supply of the digital servo amplifier JetMove 206B-230 has to be provided. • Correct cabling of the PE bus according to the connection diagram must be carried out, chapter 10 "Connection Diagrams", page 79. Jetter AG...
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If, in spite of this, an earth-leakage current breaker is installed, it will switch off the digital servo amplifier JetMove 206B-230, although there is no fault. When a leakage current screen needs to be installed in the JetMove 206B-230, an isolating transformer must be used. Jetter AG...
Do not touch the enclosure of the servo amplifier JetMove 206B-230 near the internal heat sink during operation and during the cooling- off period after switching off the device. Make sure that no temperature-sensitive parts have been connected or fastened to the servo amplifier JetMove 206B-230. Jetter AG...
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Make sure that hazards to persons are precluded even when the drive is rotating unintentionally. Do not remove any guards. Do not wear gloves, lest they should get caught in the rotating drive shaft. Danger Never touch a rotating drive shaft. Jetter AG...
Always wait at least ten minutes after switching off, before taking the following actions: – Touching the screws of the terminals X1 and X62 – Disconnecting the terminals and touching the contacts Jetter AG...
JetMove 206B-230 must be as short as possible. Follow the instructions given in Application Note 016 "EMC-Compatible Installation of the Electric Cabinet" published by Jetter AG. The following instructions are excerpts from Application Note 016: Screw the enclosure of the digital servo amplifier JetMove 206B-230 onto a highly conducting, earthed panel.
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It is important that shield and strain relief are highly conductive and directly connected to a grounded surface with the greatest possible surface area. When doing so, grounding must be implemented in a way that the unshielded portion of the cable is as short as possible (refer to fig. 3). Jetter AG...
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1 Safety Instructions Mating Connector Cable Strap Motor Cable Fig.: 3: Shielding of screw terminals in conformity with the EMC standards Jetter AG...
Resolver cable, see chapter 7.3 "Resolver Connection", page 58 • HIPERFACE cable, see chapter 7.4 "HIPERFACE Connection", page 60 • Synchronous servo motors, e. g. the Jetter motor series JL, JK, or JH • Motor circuit braker, see chapter 5 "Technical Data", page 37 •...
Drill the holes and cut the respective threads into the panel. Screw the corresponding fitting bolts into the thread by approximately half of their length. By means of the oblong holes in the rear plate, hang up the JetMove 206B-230 by the fitting bolts; then screw them tightly. Jetter AG...
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JetMove 206B-230 2.2 Mechanical Installation 33.8 DETAIL A 4:1 Fig.: 4: Rear and front view of the JetMove 206B-230 enclosure with mounting holes Jetter AG...
Verify that all earthing cables are connected (double earthing). To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. Please refer to chapter 7 "Description of Connections", page 47. Please regard the following items regarding installation according to EMC: –...
Please take into account the information on residual dangers given in chapter 1.3.2 "Hazards after POWER is turned OFF", page 19. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 206B-230 and all connected devices from the mains (pull out the mains plug). Jetter AG...
For this, the measures listed in chapter 1.2.3 "Earthing Procedure", page 15, have to be taken. Always carry out each commissioning, even a short functional test, with correctly connected PE bus. Jetter AG...
JetMove 206B-230 2.7 Notes on Decommissioning Notes on Decommissioning Before returning the device, remove the cable strap serving as strain relief and motor cable shield. Jetter AG...
Operating altitude Up to 1,000 m above sea DIN EN 50178 level. 1,000 to 2,500 m above sea level with derating of 1.5 % per 100 m Jetter AG...
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Measures to avoid damages in transit and storage: The packaging material and the storage place are to be chosen in a way that the values given in the above table "Operating Parameters" on page 31 are kept to. Jetter AG...
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Frequency band 80 ... DIN EN 61000-4-3 amplitude-modulated 1,000 MHz; test field strength DIN EN 61800-3 10 V/m AM 80 % at 1 kHz Criterion A Contact discharge: DIN EN 61800-3 Test peak voltage 6 kV DIN EN 61000-4-2 Criterion B Jetter AG...
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Test voltage 10 V DIN EN 61000-4-6 AM 80 % at 1 kHz Criterion A Burst (fast transients) Test voltage 1 kV DIN EN 61800-3 tr/tn 5/50 ns DIN EN 61000-4-4 Repetition frequency 5 kHz Criterion B Jetter AG...
JetMove 206B-230 Mounting Dimensions 261.6 Fig.: 5: Mounting dimensions of the JetMove 206B-230 For installation, please also refer to fig. 4 on page 25. Jetter AG...
Motor output current at an ambient Nominal current: I = 6 A temperature of 45 °C Spitzenstrom min. 5 Sekunden: I = 12 A (The duration depends on the temperature of the heat sink) See "Note 2!" on page 39. Jetter AG...
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> 60 °C Maximum length of the motor 50 m max. cable (for greater lengths please contact Jetter AG) Line filter Line filter ensuring EMC in a residential environment to DIN EN 61800-3 with no limitations. The following filters can be applied with input circuits: –...
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45 °C at the heat sink. Note 3! A line filter can supply several digital servo amplifiers JetMove 206B-230, as soon as I (the current of the line filter) is greater than the total current of the connected servo amplifiers. Jetter AG...
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1.2.3 "Earthing Procedure", page 15. Warning Compatible Synchronous Servo Motors Motor types Jetter motors of the series JL, JK, and JH, and Bautz motors of the series M and F. Please refer to "Jetter Motor Catalog" or contact the sales department of Jetter AG.
It is possible to parameterize the warning level. The error level (error 30) is set to 100 The I²t value is readable in a variable of JetMove 206B-230 through JetSym or the PLC. The digital servo amplifier JetMove 206B-230 calculates the percentage of motor power loss according to the following formula: Jetter AG...
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JetMove 206B-230 is switched on (i. e. at the time of parameters of I²t calculation are written after switching on 24 V logic power supply). Important Jetter AG...
Because of the fact that after reset the motor overload calculation always starts with zero, the result is wrong if the motor is already hot when the digital servo amplifier JetMove 206B-230 is switched on (i. e. at the time of connecting the 24 V logic power supply). Important Jetter AG...
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12 bits per revolution – Scan time 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Scan time 62.5 µs Jetter AG...
Signal Specification Amplifier Side • AC 230 V between the power lines PE conductor yellow/green Core 3 Line Voltage 3 Core 2 Line Voltage 2 Core 1 Line Voltage 1 Fig.: 7: Connection of the 3-phase supply line Jetter AG...
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Core 2 Neutral Core 3 Line Voltage Fuse or circuit breaker or motor circuit breaker Fig.: 8: Connection of the 1-phase supply line One-phase connection is only possible up to a motor rating of 1 kW. Note! Jetter AG...
Important! Measures to avoid oscillation and blocking of the motor: Avoid mixing-up of phase cables, resp. be sure to connect the phase cables according to pin assignment. Jetter AG...
Connection of the brake is optional. Important Note ! 24 V A free-wheeling diode is necessary in case it has not been integrated in the motor yet. In Jetter motors, free-wheeling diodes have not been integrated! Recommended The shield is extensively diode type: 1N4002...
Motor power cable with mating connector SC (female connector) suitable for the Jetter motor series JL2, JL3, JL4, JK4, JK5, JK6, and for the Bautz motor series M25, M40, F50, F63, F80 can be ordered from Jetter AG by supplying the...
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Connect both sides of the shield with the greatest possible surface area! Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE conductor Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
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Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE conductor X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
Motor mating connector JL5 Note! The Jetter motor power cable with mating connector SM, matching the JL5 motor series, can be obtained from Jetter AG. It is confectioned with the matching motor mating connector and can be ordered by the following cable assy...
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Connect both sides of the shield with the greatest possible surface area! Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE conductor Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
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PE conductor X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Note! For cables having been manufactured before April 2005: The signal "Brake -" is assigned to core # 4. Jetter AG...
Resolver / HIPERFACE The complete resolver cable between the servo amplifier series JetMove 2xx and the Jetter motor series JL, JK and JH can be obtained from Jetter AG. It can be ordered by supplying the following cable assy number:...
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Cosine - blue Sine - amber Sine + green R1R (exciter pink winding +) R2L (exciter gray winding -) white (Thermal sensor) brown (Thermal sensor) unassigned 9 - 12 Dimensions of the resolver mating connector are specified in millimeters. Jetter AG...
HIPERFACE Cable with Mating Connector Note! The resolver respectively HIPERFACE mating connector of the Jetter motor series JL, JK and JH can be ordered from Jetter AG by supplying the following particulars: Item # 15100069 Resolver / HIPERFACE The complete HIPERFACE cable connecting the servo amplifier series JetMove 2xx and the Jetter motor series JL, JK and JH can be obtained from Jetter AG.
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DATA - (RS-485) gray DATA + (RS-485) pink blue Power supply (7 through 12 volts) Thermal sensor black Thermal sensor Pin 9 and pin 12 are short-circuited. Dimensions of the HIPERFACE mating connector are specified in millimeters. Jetter AG...
Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be obtained from Jetter AG by the following specification: JM-200-ENC-ADAP (item # 10000430) 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.
7 Description of Connections 7.5.3 Connection Diagram Fig.: 14: Sin-cos encoder connection with adapter Jetter AG...
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Connect shield with the greatest possible surface have a metric thread! area! Use metallized housing only! Signal Sine + Reference sine Cosine + Reference cosine Index + Reference index Power supply (5 V - 100 mA max.) unassigned Jetter AG...
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If necessary, the encoder supply cords have to have a greater diameter. If a motor temperature sensor is not used, the inputs have to be short- circuited at the adapter, so the JetMove 2xx will not give an error message. Jetter AG...
Depending on the • DC 24 V limit switch parameter setting, this • 7.5 mA max. (input) input is used as a • Operating point: negative limit switch. < 6 V low, > 15 V high NC or NO contact Jetter AG...
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A free-wheeling diode is necessary in case it has not been integrated in the motor yet. In Jetter motors, free- wheeling diodes have not been integrated! Recommended diode type: 1N4002 *) is connected to the ground of the control system.
7.7 Jetter System Bus Jetter System Bus By means of the Jetter system bus, the JetMove 206B-230 is interlinked with the controller, additional JetMove amplifiers, or Jetter peripheral modules. The system bus input BUS-IN is a 9-pin SUB-D male connector, and the system bus output BUS- OUT is a 9-pin SUB-D female connector.
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125 kBaud 200 m System Bus Cable of Cable Assy # 530 Shielding Shield Shield BUS-OUT Connect shield with the greatest BUS-IN possible surface area! Use metallized housing only! Signal CMODE0 CMODE1 TERM Unassigned Unassigned Do not connect Jetter AG...
The drive controller can be switched READY TO BE SWITCHED Drive controller has been disabled by software command. The drive controller can be switched SWITCHED ON DC link monitoring is activated. OPERATION_ENABLED The drive controller is enabled. Jetter AG...
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M < 0, n < 0 --> Quadrant III Mode of operation - Motor M > 0, n < 0 --> Quadrant IV Mode of operation - Generator Positive current limit has been reached. Negative current limit has been reached. Jetter AG...
Overvoltage in the A DC link voltage of – Immediate – Check input voltage DC link > 480 V is detected. motor power supply. disable – If the motor is used as generator, reduce the regenerating power. – Acknowledge failure. Jetter AG...
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– Acknowledge failure. F 11 Current overrange A current – Immediate – Reduce K of the temporarily too high motor power current controller by 10 is detected. disable to 20 %. – Acknowledge failure Jetter AG...
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(max. – Check reference switch is activated. torque). position. – Acknowledge failure. – Return the axis to a position within the machine travel limits (monitoring of hardware limit switches is re- enabled automatically at entering this range). Jetter AG...
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F 29 The mains power is The average mains – Immediate – Acknowledge failure. too high. power of the 230 V motor power – Reduce the average supply was too high. disable load of the motor. Jetter AG...
– Acknowledge failure. WARNINGS If the dot in the seven-segment display is flashing, one or several warnings have been recognized. Please check in the Motion Setup or by issuing the motion instructions in the controller program which warning is active. Jetter AG...
U1 V1 W1 PE Please Note! A free-wheeling diode is needed, if it has not been L1’ L2' integrated in the motor. Filter In Jetter motors, free- wheeling diodes have been integrated! Recommended diode type: 24 V 1N4002 Contactor Fig.: 15: Connection diagram JetMove 206B-230, 1-phase connection, type of position transducer: Resolver See also chapter 7 "Description of Connections", page 47.
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Please Note! A free-wheeling diode is needed, if it has not been L1’ L2' integrated in the motor. Filter In Jetter motors, free- wheeling diodes have been integrated! Recommended diode type: 24 V 1N4002 Contactor Fig.: 16: Connection diagram JetMove 206B-230, 1-phase connection, type of...
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Please Note! A free-wheeling diode is needed, if it has not been L1’ L2' L3’ integrated in the motor. Filter In Jetter motors, free- wheeling diodes have been integrated! Recommended diode type: 24 V 1N4002 Contactor Fig.: 17: Connection diagram JetMove 206B-230, 3-phase connection, type of...
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Please Note! A free-wheeling diode is needed, if it has not been L1’ L2' L3’ integrated in the motor. Filter In Jetter motors, free- wheeling diodes have been integrated! Recommended diode type: 24 V 1N4002 Contactor Fig.: 18: Connection diagram JetMove 206B-230, 3-phase connection, type of...
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Key to the wiring diagrams_ Line filter (optional) (refer to "Line filter" on page 38) Mains protection (refer to "Overload protection" on page 37) Motor Motor holding brake (option) Position transducer (resolver or HIPERFACE encoder) Motor overtemperature protection Isolating transformer or autotransformer Jetter AG...
Connect shield with the greatest possible surface area! Use metallized housing only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in the device) 2 - 5 Do not use Jetter AG...
The digital servo amplifier JetMove 206B-230...-OEM is connected with the Ethernet by a RJ45 socket (X71). There are two types of interconnecting cables used for 10/100 MBit/s twisted pair Ethernet. • Straight-through twisted pair cable • Crossover cables (transmitting and receiving lines are crossed) Jetter AG...
• JetControl to PC • JetControl to JetMove...-OEM • etc. Note! Terminals with infrastructure components (e.g. switch) have to be interconnected via straight-through cables: • PC to switch • JetControl to switch • JetMove...-OEM to switch • etc. Jetter AG...
The boot loader is running. There is no valid operating system of the Ethernet interface available. The red LED (ERR) and the green LED Fatal operating system error of the (RUN) are flashing alternately with Ethernet interface. intermittent breaks during runtime. Jetter AG...
If, at activating the JetMove 206B-230...-OEM, the DIP switches 1 through 8 are in "ON" position, the JetControl has got the IP address saved in the configuration memory. The configuration memory can be accessed by means of the "/System/cfgvar.ini" file or registers 10131 through 10145. Jetter AG...
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Saving the configuration values 10131 Version number 10132 IP address MSB 10133 IP address 3SB 10134 IP addresse 2SB 10135 IP address LSB 10136 Subnet mask MSB 10137 Subnet mask 3SB 10138 Subnet mask 2SB 10139 Subnet mask LSB Jetter AG...
8. To make up the IP address, the position of DIP switches 1 through 8 is read in once during the start-up procedure. The actual settings of DIP switches 1 through 8 can be scanned in register 10180. Jetter AG...
As an alternative, JM-204-480-S1 can be applied in the same performance range, if working by a mains voltage of 400 V is possible, and if a motor of another back EMF constant is ordered. Note! The sales staff of Jetter AG will gladly assist you in the selection. Jetter AG...
Absolute encoders (single, multiturn or linear) Scanning 62.5 µs Baud rate 8 MHz Maximum cable length 100 m Type of signal 5 V differential signals Ω Input impedance 22 k Ω Bus termination integrated resistance Electrical isolation None Jetter AG...
14.2.3 EnDat Cable with Mating Connector Note! The resolver, HIPERFACE, respectively mating connector of the Jetter motor series JL, JK and JH and can be ordered from Jetter AG by supplying the following particulars: Item # 15100069 Resolver / HIPERFACE...
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Clock - (RS-485) gray Clock + (RS-485) pink blue 5 V power supply 200 mA max. unassigned black unassigned Pin 9 and pin 12 are short-circuited (thermal sensor HIPERFACE) The measurements of the EnDat mating connector are specified in millimeters. Jetter AG...
, there results a maximum cable length of l = 54.74 m or - at a cable length of 80 m - the following cross section is needed: A = 0.55 mm. By a double wiring arrangement, the cable length can be doubled. Jetter AG...
• Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Dependent on the encoder type, the transmission frequency has to be reduced due to the signal runtimes in long cables. Jetter AG...
Connect shield with the have a metric thread! greatest possible surface area! Use metallized housing only! Signal Clock + DATA + do not use Power supply 5 V, 200 mA max. Clock - DATA - do not use do not use Jetter AG...
0 V and power supply • The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area. • Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Jetter AG...
Connect shield with the have a metric thread! greatest possible surface area! Use metallized housing only! Signal K0 + K1 + K2 + Power supply 5 V, 200 mA max. K0 - K1 - K2 - do not use Jetter AG...
JetMove 206B-480 15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below have been supplied on the website of Jetter AG at http:/ /www.jetter.de/Support for download. Programming jetmove_2xx_at_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx...
Revised Added Deleted Title page Signal word: "Danger" instead of "Warning" Mechanical installation 2.5 and 2.6 Signal word: "Danger" instead of "Warning" Note on decommissioning 14.1 Counting input - Function Addresses Jetter AG...
The two outer mounting hole pairs are exactly at the same position as the mounting holes of the servo amplifier JetMove 206-203. Thus interchangeability is realized. Consequences for the user: • The installation in the control cabinet will be simplified. Jetter AG...
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2.3 times greater. In any case it will remain below the crucial fusing value of 10 amps, provided that motor output power does not exceed 1 kW. Operating from a 3-phase power supply, there will be no differences. Jetter AG...
International Electrotechnical Commission International Protection JetMove JetMove is the type designation of a digital servo amplifier series produced by Jetter AG. The extension 206B-230, for example, marks the following features: – 206 identifies a rated current of 6 A. – 230 identifies the operating voltage of the rated power supply.
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JetMove 206B-230 Appendices Jetter system bus The Jetter system bus is a system bus system of a cable length of 200 m max. and of fast data transmission rates of 1 MBit/s max. In addition to this, the Jetter system bus is highly immune to interferences.
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Milliampere (1 mA = 10 Dezibel Gram Hour Hertz Kelvin Meter Centimeter (1 cm = 10 Millimeter (1 mm = 10 Second Volt µV Microvolt (1 µV = 10 Watt Ω °C Degrees centigrade (temperature unit) ° Degrees (angular dimension) Jetter AG...
Fig. 17: Connection diagram JetMove 206B-230, 3-phase connection, type of position transducer: Resolver Fig. 18: Connection diagram JetMove 206B-230, 3-phase connection, type of position transducer: HIPERFACE Fig. 19: RC series mating connector of the EnDat (internal thread M23) Jetter AG...
JetMove 206B-230 - LEDs Degree of protection Description of symbols Diagnostics Dielectric test voltage Leakage current Differences between JetMove 206-230 LEDs of the Ethernet interface and JetMove 206B-230 Line filter Dimensions DIP switches Disposal Maintenance Drive controller specification Malfunctions Modifications Jetter AG...
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Overvoltage category Technical data Terminal box of the motor Password Configuration memory Personnel qualification Usage other than intended Pollution degree PWM frequency Vibration resistance Reference variables Repair Residual dangers Warnings Electric shock Wiring diagram High operating voltage Hot surfaces Jetter AG...
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Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.
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