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Aetechron Manuals
Amplifier
7796
Operator's manual
Aetechron 7796 Operator's Manual
Single-channel industrial amplifiers for demanding, high-power systems
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Declaration of Conformity
Table of Contents
1 Introduction
Features
Figure 1.1 - 7548 Front Panel
2 Amplifier Setup
Safety First
Unpacking
Installation
Connecting the Load
Figure 2.1 - Connecting the Load
Figure 2.2 - Close-Up of the Output Terminal Resistor
Connecting the Input Signal
Figure 2.3 - Close-Up of SIM Card
Figure 2.4 - Wiring for Unbalanced or Balanced Input Connector
Connecting the AC Supply
Start-Up Procedure
Figure 2.5 - 208V 3-Phase AC Mains Wiring
Figure 2.6 - 380/400/415V 3-Phase AC Mains Wiring
3 Amplifier Operation
Front-Panel Controls & Display
Figure 3.1 - Front Panel Controls and Display
Input Buttons
Front-Panel Indicators
Figure 3.2 - Front Panel Indicators
Figure 3.3 - Main Status Indicators for Stand-Alone Amplifiers
Navigation Buttons
Figure 3.4 - Fault Status Indicators for Stand-Alone Amplifiers
Figure 3.5 - Main Status Indicators for Multi-Amplifier Systems
Figure 3.6 - Fault Status Indicators for Multi-Amplifier Systems
Back-Panel Controls and Connectors
Figure 3.7 - Back Panel Controls and Connectors
4 Advanced Configuration
Factory Defaults
Accessing the Main Board
Configuration Settings Located on the Main Board
Figure 4.1 - Master or Slave Setting
Figure 4.2 - Gain Trim Control
Figure 4.3 - Controlled-Voltage or Controlled-Current Mode Setting
Figure 4.4 - Compensation Setting
Figure 4.5 - Ready/Run Mode or Standby Mode on Power-Up Setting
Figure 4.6 - Standby Mode on Overtemp Setting
Figure 4.7 - Standby Mode on Overload Setting
Adjusting the Bi-Level Power Supply Switch
Figure 4.8 - Bi-Level Power Switch Location
5 Applications
Remote Status and Control Using the SIM Interlock I/O Connector
Figure 5.1 - Remote Status and Control Pinouts
Figure 5.2 - Remote Run/Standby Monitor
Figure 5.3 - Remote Status and Reset Schematic
Figure 5.4 - Remote Enable/Standby
Figure 5.5 - Remote Voltage Monitoring
Figure 5.6 - Remote Current Monitoring
Controlled Current Operation
Figure 5.7 - Remote Current Monitoring, Alternate Method
Figure 5.8 - Input to Output Comparison, Controlled-Voltage Operation
Figure 5.9 - Input to Output Comparison, Controlled-Current Operation
Figure 5.10 - Factory-Installed Default RC Network
Figure 5.11 - Custom Compensation Location
Figure 5.12 - Compensation Effects on Waveform
Multi-Amplifier Systems
Figure 5.13 - Square Wave Showing a Decrease in R Is Required
Figure 5.14 - Square Wave Showing an Increase in R Is Required
Figure 5.15 - Square Wave Showing an Increase in C Is Required
6 Maintenance
Clean Amplifier Filter and Grills
7 Troubleshooting
Introduction & Precautions
Visual Inspection
Figure 7.1 - +VCC and -VCC Point Locations
Figure 7.2 - Amplifier Cover Removed for Inspection
No Signal
No Leds Illuminated or no Fans
Overvoltage Warning Message
Standby LED Remains Illuminated
Figure 7.3 - Fuse F1 Location
Figure 7.4 - Interlock I/O Connector
Amplifier Overheats (over Temp Fault Condition)
Figure 7.5 - +TEMP and -TEMP Test Point Locations
Fault LED Is Illuminated
Factory Service
8 Specifications
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7548/7794/7796
Operator's Manual
Single-Channel Industrial Amplifiers for Demanding, High-Power Systems
APPLIES TO UNITS WITH MAINBOARD PART NUMBER 65-7796135-3
574.295.9495 |
www.aetechron.com
2507 Warren Street, Elkhart, IN 46516
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Summarization of Contents
Limited One-Year Warranty
Summary of Warranty
Details the terms and conditions of the limited one-year warranty for AE Techron products.
Items Excluded from Warranty
Lists product failures and damages not covered by the warranty.
What We Will Do
Explains AE Techron's commitment to remedy defects, including repair, replacement, or refund.
How to Obtain Warranty Service
Provides instructions on how to request and receive warranty service for products.
Disclaimer of Consequential and Incidental Damages
States that AE Techron is not liable for consequential or incidental damages.
Warranty Alterations
Clarifies that no unauthorized person can enlarge or amend the warranty terms.
Design Changes
Reserves AE Techron's right to change product designs without prior notice.
Legal Remedies of Purchaser
Outlines legal remedies and disclaims implied warranties, setting a time limit for enforcement.
Declaration of Conformity
Introduction
Features
Highlights key features of the 7548/7794/7796 amplifiers, including DC-enabled operation and protection circuitry.
Amplifier Setup
Safety First
Emphasizes critical safety practices and symbols used to highlight hazards during setup and operation.
Unpacking
Provides instructions for carefully unpacking the amplifier and inspecting it for any shipping damage.
Installation
Guides users on safely mounting the amplifier in a rack, considering weight, ventilation, and clearance requirements.
Connecting the Load
Details how to properly connect the amplifier's output to the load, including terminal connections and safety precautions.
Connecting the Input Signal
Explains how to connect input signals using the SIM card, including BNC and balanced input options and the input select switch.
Connecting the AC Supply
Covers the requirements for connecting the amplifier to a 3-phase AC mains power supply, including voltage and frequency specifications.
Start-up Procedure
Outlines the step-by-step process for safely starting up the amplifier, including power application and LED checks.
Amplifier Operation
Front-Panel Controls & Display
Describes front-panel controls like Enable, Stop, Reset, and the LCD display, including input buttons.
Multi-Function LCD Display
Explains the multi-function LCD display for viewing measurements and fault details, and the navigation buttons.
Front-Panel Indicators
Details the main status indicators (LEDs) on the front panel and their meaning in different operational states.
Fault Status Indicator
Explains the Fault Status indicator LED, its relation to LCD fault messages, and actions to clear faults.
Main Status Indicators for Multi-amplifier Systems
Describes how to interpret main status indicators when amplifiers are used in a multi-amp system.
Fault Status Indicators for Multi-Amp Systems
Explains fault status indicators in multi-amp systems and actions to return the system to Run mode.
Back-Panel Controls and Connectors
Provides an overview of the various controls and connectors found on the amplifier's back panel.
Advanced Configuration
Factory Defaults
Lists the default configuration settings the amplifier is shipped with.
Accessing the Main Board
Provides instructions on how to safely access the amplifier's main board for configuration changes.
Configuration Settings Located on the Main Board
Introduces the custom settings that can be adjusted on the main board.
Master or Slave Setting
Explains how to configure the amplifier for Master, Slave, or single-unit operation in multi-amp systems.
Gain Trim Control
Describes how to adjust the amplifier's overall gain using the multi-turn potentiometer.
Controlled Voltage or Controlled Current Setting
Details how to configure the amplifier for Voltage-Controlled or Current-Controlled modes.
Compensation Setting (applies to Controlled Current operation only)
Explains how to select and configure compensation networks for optimal performance in Controlled Current mode.
Ready/Run Mode or Standby Mode Power-up
Describes how to set the amplifier's power-up state to either Ready/Run or Standby mode.
Standby Mode on Overload
Explains how to enable Standby Mode when an overload condition is detected by the IOC circuit.
Adjusting the Bi-Level Power Supply Switch
Guides users on adjusting the Bi-Level power supply switch for Automatic, Locked Low, or Locked High voltage modes.
Applications
Remote Status and Control using the SIM Interlock I/O Connector
Details how to use the SIM Interlock I/O connector for remote control and monitoring of amplifier status.
Remote Run/Standby Status Monitor
Explains how to monitor the amplifier's Run/Standby status using a voltage meter via the Interlock connector.
Remote Amplifier Status and Reset
Describes how to build circuits for monitoring various amplifier conditions and performing remote resets.
Remote Enable/Standby
Explains how to remotely enable or disable the amplifier and place it in or return it from Standby mode.
Remote Monitoring of Voltage and Current
Details how to remotely monitor output voltage and current using a voltage meter and the Interlock connector.
Controlled Current Operation
Discusses operating the amplifier in Controlled Current mode, including safety and the difference from Controlled Voltage mode.
Controlled-Voltage vs. Controlled-Current Modes of Operation
Compares the behavior and configuration of Controlled-Voltage and Controlled-Current modes.
Safety and Operation Considerations for Controlled Current Operation
Highlights critical safety precautions and operational considerations when using the amplifier in Controlled Current mode.
Controlling Compensation for CC Operation
Guides on configuring compensation networks (CC1/CC2) for stable operation in Controlled Current mode.
Multi-amplifier Systems
Explains how to configure multiple amplifiers in series or parallel to increase voltage or current output.
Maintenance
Clean Amplifier Filter and Grills
Provides instructions for cleaning the amplifier's front and rear grills and filters to ensure adequate cooling.
Troubleshooting
Introduction & Precautions
Introduces troubleshooting procedures and essential precautions for technicians.
Visual Inspection
Details a visual inspection process for amplifier internal components to identify physical damage or issues.
No Signal
Lists potential causes for missing output signal, including Master/Slave jumper settings and input connections.
No LEDs Illuminated or No Fans
Guides on checking power connection, back panel breaker, and fuse F1 if no LEDs illuminate or fans operate.
OverVoltage Warning Message
Explains the OverVoltage warning and the automatic reset behavior when AC mains voltage returns to normal.
Standby LED Remains Illuminated
Lists conditions that cause the Standby LED to remain illuminated, including overheating, remote standby, or loose connections.
Amplifier Overheats (Over Temp Fault Condition)
Discusses common causes of amplifier overheating and how to monitor heat sink temperatures.
Fault LED is Illuminated
Explains that the Fault LED indicates abnormal output stage behavior, often a shorted transistor, and how to clear it.
Resetting After OverTemp
Provides steps to reset the amplifier after an OverTemp condition, including fan operation and signal removal.
Factory Service
Details procedures for returning the amplifier for factory service if troubleshooting is unsuccessful, including RMA requirements.
Specifications
Performance (Controlled Voltage Mode)
Lists key performance specifications for the amplifiers when operated in Controlled Voltage mode.
Input Characteristics
Details the input specifications, including connector types, impedance, sensitivity, and gain.
Display, Control, Status, I/O
Summarizes front and back panel features, including LED displays, LCD, soft-touch switches, and connectors.
Communication Capabilities
Mentions communication capabilities without detailing them further.
Protection
Outlines the amplifier's protection features against over/under voltage, over current, and over temperature.
Physical Characteristics
Describes the physical attributes of the amplifier, including chassis, weight, AC power requirements, operating temperature, humidity, cooling, and dimensions.
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