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(90) days after expiration United States and all taxes, duties, and other customs of the warranty period. fees for such foreign shipments.) AE Techron, Inc. Customer Service Department 2507 Warren Street Elkhart, IN 46516 U.S.A. 574.295.9495 www.aetechron.com...
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This Declaration of Conformity is issued under the sole responsibility of AE Techron, Inc., and belongs to the following product: Equipment Type: Industrial Power Amplifiers Model Name: 2110 EMC Standards: EN 61326-1: 2013 – Electrical equipment for measurement, control and laboratory use —...
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For Compliance Questions Only: Larry Shank 2507 Warren Street 574-295-9495 Elkhart, IN 46516 lshank@aetechron.com This Declaration of Conformity is issued under the sole responsibility of AE Techron, Inc., and belongs to the following product: Equipment Type: Industrial Power Amplifiers Model Name: 2120 EMC Standards: EN 61326-1: 2013 –...
Contents 1 Introduction ............................7 Features ..........................7 2 Amplifier Unpacking and Installation ....................8 Safety First .........................8 2.2 Unpacking ..........................8 Installation ..........................8 3 Connections and Startup .......................9 3.1 Other Operation Modes and Configurations ..............9 3.2 Connecting the Load ......................9 3.3 Connecting the Input Signal .....................10 3.4 Connecting the AC Supply ....................Start-up Procedure......................12 4 ...
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List of Figures Figure 1.1 – 2110 Front Panel .......................7 Figure 3.1 – Closeup of the Output Terminal Resistor ..............10 Figure 3.2 – Controlled Voltage Hookup ..................10 Figure 3.3 – Closeup of SIM card ....................10 Figure 3.4 – Input Select switch functions on the Input Terminals ..........11 Figure 3.5 – 208V 3-Phase AC Mains Wiring ................11 Figure 3.6 – 380/400/415V 3-Phase AC Mains Wiring ..............11 Figure 4.1 – Push Buttons ......................13 Figure 4.2 – Main Status Indicators .....................14 Figure 4.3 – Main Status Indicators for Stand-Alone Amplifiers...........14 Figure 4.4 – Main Status Indicators .....................15 Figure 4.5 – Fault Status Indicators for Stand-Alone Amplifiers ..........15 Figure 4.6 – Main Status Indicators for Multi-Amplifier Systems ..........16 Figure 4.7 – Fault Status Indicators for Multi-Amplifier Systems ..........17 Figure 4.8 – Back Panel Controls and Connectors ..............18 Figure 5.1 – Master or Slave Setting ...................20 Figure 5.2 – Gain Trim Control.....................21 Figure 5.3 – Controlled-Voltage or Controlled-Current Mode Setting ..........21 Figure 5.4 – Compensation Setting .....................22 Figure 5.5 – Ready/Run Mode or Standby Mode on Power-Up Setting ........22 Figure 5.6 – Standby Mode on Overload Setting .................22...
2110/2120 OPERATOR’S MANUAL – SECTION 1 Figure 1.1 – 2110 Front Panel 1 Introduction The AE Techron 2110 /2120 are high-power, DC- amplifier by shutting down the output stage. enabled linear amplifiers and integrated power This action occurs in less than 10 µs. supplies that offer exceptional control of drift and Current mode response: –3 dB at 5 kHz (com- • distortion. The 2110 /2120 function as a voltage pensation dependent); Voltage mode response: or current source, making them a great choice for DC-20 kHz at rated power. use in the lab or classroom. Their linear design Robust, linear power supply results in extreme- • provides a very-low noise floor and fast current ly low noise; bi-level switch design limits heat rise times. Because the 2110 /2120 have no ripple dissipation to output devices. noise, no synching with the console is required. • Provides precision control of output offset, DC drift and gain linearity.
2110/2120 OPERATOR’S MANUAL – SECTION 2 2 Amplifier Unpacking and with the following: 1. Toolkit (contains one 1/8-inch Allen drive and Installation three 2.7-ohm resistors) The 2110 / 2120 amplifiers are precision instru- 2. NEMA connector for power cord ments that can be dangerous if not handled prop- 3. 2110 / 2120 Operator’s Manual and Quick Start erly. Lethal voltages are present in both the AC input supply and the output of these amplifiers. For WARNING this reason, safety should be your primary concern when you setup and operate this amplifier. Never attempt to lift the amplifier with- out assistance.
2110/2120 OPERATOR’S MANUAL – SECTION 3 3 Connections and Startup For Series operation in Controlled-Current mode, you should select one amplifier to be oper- This section details the wiring and startup proce- ated as the “Master” amplifier of the system, and dures for a single 2110 or 2120 amplifier operat- then refer to the “Applications” section of this ing in Controlled-Voltage mode (factory default). manual for instructions on configuring this ampli- Before connecting the amplifier, make sure the AC fier for operation in Controlled-Current mode. After power is disconnected. the Master amplifier is configured and tested for Controlled-Current operation, refer to the Multi- WARNING Amp Configuration Guide (available for down- load from aetechron.com) for information on Series ...
2110/2120 OPERATOR’S MANUAL – SECTION 3 3.2.2 Connecting the Outputs Locate the four-position terminal barrier block la- beled OUTPUTS on the amplifier back panel. See Figure 3.2. Connect the negative terminal of the load to the SAMPLED COMMON terminal. NOTE: Alternately, the COMMON terminal may be Figure 3.1 – Closeup of the Output Terminal Resistor used when operating in Controlled-Voltage mode; Figure 3.2 – Controlled Voltage Hookup however, the integrated current monitor will not switch functions by connecting/ disconnecting the inverting (–) pin on each input connector to the function if the COMMON terminal is used, since amplifier ground through a 4.7-ohm resistor (see it depends on feedback from the Sampled Com- mon terminal.
2110/2120 OPERATOR’S MANUAL – SECTION 3 Input connector. If circulating currents/ground loops/60-Hz Hum occur when using the BNC Input, move the Input Select switch to the right to lift the ground on the connector. We recommend that you use cables that are high quality and shielded to minimize noise and to guard against possible feedback. Note: See the “Applications” section for informa- tion on using the Interlock – I/O Connector located ...
2110/2120 OPERATOR’S MANUAL – SECTION 3 3.5.1 Current-Mode Operation Start-up Procedure 3.5.1 Voltage-Mode Operation Before configuring your amplifier for Current mode 1. Turn down the level of your signal source. operation, it is important to verify the amplifier is 2. Check to make sure the AC Mains Switch/ operating correctly in Voltage mode. Perform the Circuit Breaker is in the off position steps provided in the “Voltage-Mode Opera- (DOWN). tion” Start-up Procedure to test the amplifier in 3. Apply AC power to the amplifier. Controlled-Voltage mode. Use care if your load is 4. Move the AC Mains Switch/Circuit Breaker very-low impedance since high currents can be to the on position (UP) to turn the amplifier caused by low input levels. Then refer to the “Ap- ON. Wait for the yellow READY and green ...
2110/2120 OPERATOR’S MANUAL – SECTION 4 4 Amplifier Operation Front-Panel Controls & Display LEDs lit) and remain in Ready mode until all ampli- This section provides an overview of Front-Panel controls and indicators found on the 2110 / 2120. fiers in the system have been powered on. The system will automatically proceed to Run mode The Front Panel contains the following: when all amplifiers in the system are powered on 1. Push Buttons and achieve Ready mode. 2. Main Status Indicators In multi-amp systems that have been configured ...
2110/2120 OPERATOR’S MANUAL – SECTION 4 Figure 4.2 – Main Status Indicators all of the amplifiers to Run mode if the condition 4.1.3 Fault Status Indicator causing the fault condition has been cleared; how- The Fault Status indicator is located on the ampli- ever, pressing the Reset button on other amplifiers fier front panel (see Figure 4.4). This LED moni- in the system will NOT clear the fault condition. tors the internal conditions of the amplifier and will 4.1.2 Main Status Indicators illuminate when a fault condition occurs. Depend- ing on the fault condition and the configuration of ...
2110/2120 OPERATOR’S MANUAL – SECTION 4 Figure 4.4 – Main Status Indicators Figure 4.5 – Fault Status Indicators for Stand-Alone Amplifiers Indicator is lit Indicator is not lit Indicator may be lit Fault Status Action Needed to Clear Fault Main Status Reported on Condition and Return to Indicators LCD Display...
2110/2120 OPERATOR’S MANUAL – SECTION 4 4.1.4 Main Status Indicators for 4.1.5 Fault Status Indicators for Multi-amplifier Systems Multi-Amp Systems The Main Status indicators on each amplifier in The four Fault Status indicators located on each amplifier’s front panel are used to monitor the a multi-amp system are used to determine the operational status of the amplifier. When evaluated internal conditions of the amplifier and will illumi- along with the statuses of other amplifiers in the nate when a fault condition occurs. All amplifiers system, the Main Status indicators can be used in the system may be placed in Standby mode when a fault condition occurs, depending on the ...
2110/2120 OPERATOR’S MANUAL – SECTION 4 Standby mode by pressing the Reset button on the indicated and the action required to clear the fault amplifier displaying the Fault status. Refer to the condition and return the system to Run mode. See chart below to determine the fault condition being Figure 4.7. Figure 4.7 – Fault Status Indicators for Multi-Amplifier Systems Indicator is lit Indicator is not lit Indicator may be lit One or More Amps in System Main Status...
2110/2120 OPERATOR’S MANUAL – SECTION 4 One or More Amps in System Main Status Fault Status Indicators of Action Needed to Clear Main Status Reported on Other Amps Fault Condition and Re- Indicators LCD Display in System State of Operation turn to Run Mode Overvoltage status: This To clear an Overvoltage fault ...
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2110/2120 OPERATOR’S MANUAL – SECTION 4 switch also functions as a Ground Lift switch for Input Selector Switch - When the Input Select switch is in the LEFT position, the shield on the the BNC input connector. BNC connector and the inverting (–) pin on the Terminal Block Input Connector - This input op- terminal block connector are tied to the amplifier tion provides a balanced input. ground through a 4.7-ohm resistor, allowing the connectors to be used for Unbalanced input wir- Interlock Connector - This 25-pin, D-sub connec- ing. When the Input Select switch is in the RIGHT ...
2110/2120 OPERATOR’S MANUAL – SECTION 5 5 Advanced Configuration WARNING The 2110/2120 amplifier was designed to offer exceptional power and versatility in operation. You Do not attempt to access the Main Board can choose from a range of field-configurable op- while the amplifier is running. Turn the amplifier off and disconnect the AC tions, including: Mains before removing the amplifier front panel. • Operate as a stand-alone amplifier or as part of a multiple-amplifier system.
2110/2120 OPERATOR’S MANUAL – SECTION 5 For information on input and output wiring for 2110/2120 multi-amplifier applications, please refer to the AE Techron Multi-Amp Configuration Guide available for download from the AE Techron website at www.aetechron.com. 5.3.2 Gain Trim Control The 2110/2120 amplifier allows control of gain via a multi-turn potentiometer (R210). R232 resistor sets the coarse gain and R247 sets the range or sensitivity of R210. See Figure 5.2. Figure 5.2 – Gain Trim Control 5.3.3 Controlled Voltage or Controlled Current Setting To allow the 2110/2120 amplifier’s output voltage ...
2110/2120 OPERATOR’S MANUAL – SECTION 5 5.3.4 Compensation Setting (applies to Controlled Current operation only) When the 2110/2120 amplifier is used in Con- trolled Current (CC) mode, the current control loop is tuned with one of two available RC networks: CC1 (R63 and C16) or CC2 (R82 and C25). Place Jumper J5 in the UP position to select the CC1 network (factory default). Place Jumper J5 in the DOWN position to select the CC2 network. See Figure 5.4.
2110/2120 OPERATOR’S MANUAL – SECTION 5 Adjusting the Bi-Level Power Supply Switch The 2110/2120 amplifier offers three Bi-Level switch settings: Automatic, High, or Low. The user can select between settings via a switch on the Power Supply Board. The Power Supply Board is a horizontal board located below the main and dis- play boards. To access the Bi-Level Power Supply Switch, complete the following steps to remove the front panel and access the bi-level power supply Figure 5.7 – Bi-Level Power Switch Location switch. IMPORTANT: Before removing the Front Panel, make sure the amplifier is turned off for at least 3-5 5. Adjust the switch setting based on your operat- minutes and the AC mains are disconnected.
2110/2120 OPERATOR’S MANUAL – SECTION 6 6 Applications Conversely, when configured as a Controlled- Controlled Current Operation Current source (transconductance amplifier), the The procedures outlined in this section assume amplifier will provide an output current that is con- competence on the part of the reader in terms of stant and proportional to the control (input) volt- amplifier systems, electronic components, and age. If the load’s impedance changes, the amplifier good electronic safety and working practices.
2110/2120 OPERATOR’S MANUAL – SECTION 6 When operating in Controlled Current (CC) mode, a compensation circuit is required to ensure ac- curate output current. Since the load is a critical circuit component in CC mode, the inductive and resistive values of the load will determine the required compensation values. While the factory- default compensation setting will be sufficient for some applications, the compensation setting may also be adjusted in the field. The following section describes methods for determining and Figure 6.3 – Factory-installed Default RC Network setting proper compensation when operating in Controlled-Current mode. 6.3), or CC2 which allows installation of a custom 6.1.3 Controlling Compensation for RC network.
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2110/2120 OPERATOR’S MANUAL – SECTION 6 compensation. If, after calculating your required matched to your load. This network will require two components (a resistor (R) and a capacitor (C)) compensation, you determine that the default com- pensation will be insufficient for your load, then to be installed on the main board. To calculate the approximate values required for each component, you will need to enable and install a custom RC network. See STEP 6 below. use the following formulas.
2110/2120 OPERATOR’S MANUAL – SECTION 6 Figure 6.4 – Custom Compensation Location time, repetitive pulse of low duty cycle is preferred. Observe the output current through a current monitor or current probe. Look for clean transition edges. The presence of ringing or rounding on the transition edges indicates compensation problems. (See Figure 6.5.) Figure 6.6 – Square Wave Showing a If a change in compensation is necessary, an ad- Decrease in R is Required Figure 6.7 – Square Wave Showing an Increase in R is Required Figure 6.5 – Compensation Effects on Waveform justment to the resistor component of the Compen- sation circuit is probably required. If the output current waveform is ringing, the circuit is underdamped: You have too much gain and should lower the resistance (see Figure 6.6). Figure 6.8 – Square Wave Showing an Increase in C is Required If the output current waveform is rounded, the circuit is overdamped: You have too little gain and ...
2110/2120 OPERATOR’S MANUAL – SECTION 6 Resistor: Increase or decrease resistance values NOTE: in increments of +/- 10%. If possible, use 1% metal film resistors. AE • Capacitor: Incrementally increase capacitor val- Techron discourages installation of potentiome- ues by a factor of 2 or 3. ters in the resistor location of the compensation circuit because this can decrease stability and After final adjustments have been made to the ...
2110/2120 OPERATOR’S MANUAL – SECTION 6 6.2.1 Remote Amplifier Status and Reset The SIM Interlock I/O Connector can be used to Note: When amp is normal, this pin is pulled to –24V through a 47.5K-ohm resistor; when amp create a circuit to monitor remotely one or more is in Overtemp state, transistor Q37 turns on and amplifier conditions, including Run status, Over- sources chassis ground as an output. Do not ex- temperature, Overload and Overvoltage. The cir- ceed 20 milliamps. cuit can also be constructed to allow remote reset An Overtemp condition will force the amp to of the amplifier when it is forced to Standby due to ...
2110/2120 OPERATOR’S MANUAL – SECTION 6 Note: When amp is normal, this pin is pulled to Note: When amp is normal, this pin is pulled to –24V through a 47.5K-ohm resistor; when amp –24V through a 47.5K-ohm resistor; when amp is in Overload state, transistor Q36 turns on and is in Overvoltage state, transistor Q29 turns on sources chassis ground as an output. Do not ex- and sources chassis ground as an output. Do not ceed 20 milliamps. exceed 20 milliamps. An Overload condition will not place the amplifier Reset from Standby in Standby when operating with the factory de- Purpose: Switch, when thrown, returns amp to fault settings. In order to clear the fault condition, ...
Remote Monitoring of Current Using the SIM-BNC Interlock connector located on the back panel of the amplifier, you can remotely monitor both voltage and current output. Use a male, 25-pin D-Sub connector and high- quality wire to build the desired circuits. Remote Monitoring of Current Output Purpose: Use a voltage meter to monitor output current. Method: Connect a voltage meter to monitor the output current being produced by the ampli- fier. Connect across PIN 6 (I MON+) and PIN 10 (Sampled Common). See Figure 6.13. Signal Type: DC Level when Asserted: 2105: 5A/V; 2110/2120: 20A/V Level when Deasserted: 0V Figure 6.13 – Remote Current Monitoring Information subject to change 97-2120001_7-8-19...
Level when Asserted: 3-5 Vdc Level when Deasserted: 0-1 Vdc Figure 6.15 – Blanking Activation Multi-amplifier Systems The 2110 or 2120 amplifier may be used with other contact AE Techron Application Support for infor- same-model amplifiers to increase voltage or cur- mation on these more complex multi-amp systems. rent. Because the internal circuitry of a 2110 or For routine, controlled-voltage applications , 2120 amplifier is not connected to chassis ground, Series or Parallel amplifier systems can be config- the amplifier is well suited for use in series or par- ured using the following accessories available from allel with other amplifiers of the same model. AE Techron: Up to three 2110 or 2120 amplifiers may be config-...
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AE Techron website at www.aetechron.com. tion terminals and mounting hardware. The 2105 6.3.1 Accessory Recommendations by System Type Series Systems 2110 Three in Parallel: 2110 or 2120, Two in Series: (3) 2110 BAL RES kits, (2) SIM-BNC-OPTOC input cards, (1) 2110/2120 3-AMP Parallel Wiring kit (1) DB9M OPTOC cable 2120 Three in Parallel: 2110 or 2120, Three in Series: (3) 2120 BAL RES kits, ...
2110/2120 OPERATOR’S MANUAL – SECTION 7 Clean Amplifier Filter and Grills 7 Maintenance 7.1.1 Tools Required Simple maintenance can be performed by the user The recommended equipment and supplies to help keep the equipment operational. The fol- needed to perform the functions required for this lowing routine maintenance is designed to prevent problems before they occur. See the “Trouble- task are described below. shooting” section for recommendations for Torx T15 driver...
2110/2120 OPERATOR’S MANUAL – SECTION 8 8 Troubleshooting Visual Inspection Before attempting to troubleshoot the amplifier Introduction & Precautions while it is operating, please take time to complete This section provides a set of procedures for iden- a visual inspection of the internal components of tifying and correcting problems with the 2110/2120 the amplifier. amplifier. Rather than providing an exhaustive and 1. To perform a Visual Inspection, first turn OFF detailed list of troubleshooting specifications, this the power at the rear circuit breaker.
2110/2120 OPERATOR’S MANUAL – SECTION 8 Figure 8.3 – Fuse F1 Location No Signal AC mains voltage to the proper level. When the Missing Output signal may be caused by one of line voltage condition is corrected, the amplifier the following: will automatically reset. If the amplifier does not 1. Master/Slave Jumpers are set to the Slave automatically reset, the amplifier’s three internal (down) position. The amplifier should only be transformers may need to be rewired. Please see configured for Slave mode if it is in a multi-ampli- the Factory Service information at the end of this fier system; otherwise it should be set for Master section. mode. See the ”Advanced Configuration” sec- tion in this manual for more information.
2110/2120 OPERATOR’S MANUAL – SECTION 8 Amplifier Overheats (Over Temp Connect across +TEMP and GND to monitor the Fault Condition) heat sinks responsible for positive voltages; con- nect across –TEMP and GND to monitor the heat There are two possible reasons why the amplifier sinks responsible for negative voltages. is overheating: 1. Excessive Power Requirements When running typical sine-type wave forms, read- 2. Inadequate Airflow ings at both monitor points should be similar. A deviation can be an indication of a DC offset that 8.7.1 Excessive Power Requirements is causing one side of the amplifier to work harder An amplifier will overheat if the required power ex- than the other. ceeds the amplifier’s capabilities. High duty cycles To convert the monitor point voltage readings to and low-impedance loads are especially prone to cause overheating. To see if excess power require- degrees Celsius:...
2110/2120 OPERATOR’S MANUAL – SECTION 8 8.7.4 Resetting After OverTemp Factory Service To reset the amplifier after an OverTemp has oc- If the troubleshooting procedures are unsuccess- curred, make sure fans are running, then remove ful, the amplifier may need to be returned for the input signal from the amplifier. Allow the fans to Factory Service. All units under warranty will be run for five minutes, and then push the Reset but- serviced free of charge (customer is responsible ton to reset the amplifier. for one-way shipping charges as well as any cus- tom fees, duties, and/or taxes). Please review the Fault LED is Illuminated Warranty at the beginning of this manual for more The 2110/2120 contains protection circuitry that information. disables the amplifier if an output stage is behav- All service units must be given Return Authoriza- ing abnormally. This usually indicates an output tion by AE Techron, Inc. before being returned. transistor has shorted.
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2110/2120 OPERATOR’S MANUAL – SECTION 9 Slew Rate, Voltage Mode: 41 V/µs Remote Control and Monitoring Current Monitor: ± 1 V / 20 A ± 1% (back-panel D connector) Reporting: System Fault, Over Temp, Over Voltage, Over Load Control: Force to Standby, Remove from Standby, Reset after a Fault Amplifier Protection Over Load/Distortion (IOC): Shutdown or clipped output Current vs Time (ODEP): Clipped output Each heat sink temperature: Shutdown 105°C...
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0V (not ready) to -15V (ready), with an OPTOC BNC card the signal will go from 0V (not ready) to -1.2Vdc (ready) I MON + Differential Current 2105: 5A/V Output current produced per voltage Current Monitoring: Connect a voltage meter to mon- AC or 2110/2120: Monitor + itor the output current being produced by the amplifier. detect. 20A/V For unbalanced, for each 1V detected, current output is 5A (2105) or 20A (2110/2120). None No connection Not currently used. Blanking Blanking control Used in amplifiers with blanking ...
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Standby of all amps in a multi-amplifier system. Used to monitor the input signal OEM modification only; normally no connection. OEM App Input Monitor (OEM only) from an OEM DAC card; this is the actual input signal. I MON – Differential Current 2105: 5A/V Inverted I MON+ (PIN 6). Output Current Monitoring: Connect a voltage meter to mon- AC or (alt.: OEM Monitor – ; 2110/2120: current produced per voltage detect. itor the output current being produced by the amplifier. App) (- Input Monitor, 20A/V For each 1V detected, current output is 5A (2105) or 20A OEM only) (2110/2120). 7-8-19...
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Pin # Function Description Signal Level when Level when Notes Applications Type Asserted Deasserted I SUM1– Multiple Amplifier Planned for use in multiple amplifier Currently not used. Summing, Amplifier configurations - paralleled and run- ning Controlled Current Mode I SUM2– Multiple Amplifier Planned for use in multiple amplifier Currently not used. Summing, Amplifier configurations - paralleled and run- ning Controlled Current Mode I SUM3– Multiple Amplifier Planned for use in multiple amplifier Currently not used. Summing, Amplifier configurations - paralleled and run- ning Controlled Current Mode OverLoad ...
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