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P/N: IS6060
Rev: B
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OWNER'S MANUAL
INSTALLATION, OPERATION, & PARTS
6060 Booster Pump
The Hayward 6060 booster pump is specifically engineered for the demanding requirements of today's in-ground swimming pool
cleaning systems. The 6060 booster pump includes an improved seal and impeller design that will provide many years of efficient,
dependable, corrosion-free service. The advanced design provides superior performance while reducing maintenance requirements.
NOTE - To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely.
SAVE THIS INSTRUCTION MANUAL
HAYWARD POOL PRODUCTS
620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400
WWW.HAYWARDPOOL.COM
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Summary of Contents for Hayward Booster Pump
- Page 1 The Hayward 6060 booster pump is specifically engineered for the demanding requirements of today’s in-ground swimming pool cleaning systems. The 6060 booster pump includes an improved seal and impeller design that will provide many years of efficient, dependable, corrosion-free service. The advanced design provides superior performance while reducing maintenance requirements.
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Page 2: Important Safety Instructions
All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). Use of non-Hayward replacement parts voids warranty. ATTENTION INSTALLER – THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. - Page 3 - In addition to two or more suction outlets per pump installed in accordance with latest IAF (formerly NSPI) standards and CPSC guidelines, follow all national, state, and local codes applicable. - Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 4: Product Benefits
All suction and discharge valves MUST be OPEN when starting the circulation system. Failure to do so could result in severe personal injury and/or property damage. Always turn the booster pump off before handling the automatic pool cleaner, and before turning off the filtration system pump. -
Page 5: Product Specifications
Pressure Cleaner Locate booster pump as shown in above diagram and run suction lines as direct as possible to reduce friction loss. Suction lines should have continuous slope upward from lowest point in line. Joints must be tight (but not over-tightened). Suction line diameter must equal or be larger than the discharge line diameter. -
Page 6: Pipe Sizing Chart
The booster pump must be installed so that it will always be in the water flow. If a solar heating system is used, a diverter valve or tee must be installed on the return line between the filter and solar heater. - Page 7 Running the booster pump dry will damage the pump and void its warranty. Installation of a separate time clock for the booster pump is recommended. Set timers so that the cleaner turns on at least one half hour after the filtration system starts, and turns off at least one half hour before the filtration system turns off.
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Page 8: Start-Up And Operation
RISK OF EQUIPMENT DAMAGE. Do NOT add chemicals to pool/spa system directly in front of pump suction. Adding undiluted chemicals may damage pump and voids warranty. If filtration system pump is to be turned off for any reason, then the booster pump must be turned off before turning off the filtration system pump. -
Page 9: Maintenance
Keep motor clean. Insure motor air vents are free from obstruction to avoid damage. Do NOT use water to hose off motor. Occasionally, shaft seals must be replaced, due to wear or damage. Replace with genuine Hayward seal assembly kit. See “Shaft Seal Change Instructions” in this manual. - Page 10 14. Fasten motor assembly to pump volute (item #2) using the eight (8) 1/4" x 1-1/4" screws (item #1). (Be sure housing gasket (item #5) is in place, and lubricated. Replace if damaged). Using a torque wrench, tighten screws alternately and evenly to 70 inch-pounds. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 11: Replacement Parts
Seal Plate Assembly (incl. Drain Plug w/O-Ring) SPX4000FG Drain Plug w/O-Ring AX6060G Motor Support SPX3200Z5 Motor Bolt SPX2707Z1B Motor, ¾ HP, Square Flange 6060HKIT Hose Kit (incl. Hose, 2 Hose Fittings, and 4 Hose Clamps) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 12: Troubleshooting
Solution: Contact qualified professional to check that the wiring gauge is heavy enough. NOTE: Your Hayward pump motor is equipped with an “automatic thermal overload protector.” The motor will automatically shut off if power supply drops before heat damage can build up causing windings to burn out. The “thermal overload protector”... - Page 13 PRODUCT REGISTRATION (Retain For Your Records) DATE OF INSTALLATION: ___________________________________________________________________ INITIAL PRESSURE GAUGE READING (CLEAN FILTER): ________________________________________ BOOSTER PUMP MODEL: 6060 HORSEPOWER: 0.75 FRHP (1.25 THP) FILTER MODEL: _________________________ BOOSTER PUMP SERIAL NO.: _____________________ WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 14 6060 Booster Pump ____________________ _____________________________ Page 14 of 16 THIS PAGE IS BLANK WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 15: Warranty Registration Card
To obtain warranty replacements or repair, defective components or parts should be returned, transportation paid, to the place of purchase, or to the nearest authorized Hayward service center. For further Hayward dealer or service center information, contact Hayward customer service department. No returns may be made directly to the factory without the express written authorization of Hayward Pool Products. - Page 16 6060 Booster Pump ____________________ _____________________________ Page 16 of 16 THIS PAGE IS BLANK WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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