Table of Contents
Advertisement
Quick Links
SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2022 Warren Rupp, Inc.
All rights reserved
Model S20
Non-Metallic
Design Level 3
s a n d p i p e r p u m p. c o m
Advertisement
Table of Contents
Related Manuals for Warren rupp Sandpiper S20
Summary of Contents for Warren rupp Sandpiper S20
- Page 1 A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2022 Warren Rupp, Inc. All rights reserved s a n d p i p e r p u m p. c o m...
-
Page 2: Safety Information
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies. - Page 3 Temperature Tables Table 1. Category 1 & Category 2 ATEX Rated Pumps Ambient Temperature Process Temperature Temperature Maximum Surface Tem- Range [°C] Range [°C] Class perature [°C] -20°C to +80°C T100°C -20°C to +108°C T135°C -20°C to +60°C -20°C to + 160°C T200°C -20°C to +177°C (225°C) T2 Per CSA standards ANSI LC6-2018 US & Canadian Technical Letter R14, G-Series Natural Gas Models are restricted to (-20°C to + 80°C) process temperature Table 2. Category 2 ATEX Rated Pumps Equipped with Pulse Output Kit or Integral Solenoid: Options Ambient Temperature Process Temperature...
-
Page 4: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...4 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......7 •... -
Page 5: Explanation Of Nomenclature
Explanation of Pump Nomenclature Your Model #: S __ ____ ____ (fill in from pump nameplate) Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options Model #: Pump Brand... -
Page 6: Performance
Performance S20 NON - METALLIC MODEL S20 Non-Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. SUCTION/DISCHARGE PORT SIZE The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. •... -
Page 7: Dimensional Drawings
Dimensional Drawings S20 Non-Metallic Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm DISCHARGE PORT .78 X .87 SLOTTED UNIVERSAL FLANGE MANIFOLD CAN FITS ANSI 125# CONNECTION ROTATE ±90º FROM OR PN10 50mm DIN CONNECTION VERTICAL CENTERLINE STANDARD ENCAPSULATED MUFFLER 1”... -
Page 8: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 9: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air Supply to Surge 2. Filter/Regulator Suppressor 1 Surge Suppressor 3. Air Dryer 4. Lubricator Pressure Gauge Note: Surge Suppressor and Shut-Off Valve Piping, including air line, must be supported after the flexible connections. Pipe Connection (Style Optional) Discharge... -
Page 10: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 11: Section 4: Air End
Composite Repair Parts Drawing Torque: 400 in. lbs. ILLUSTRATION SHOWS (45 N-m) DIRECTION OF DIAPHRAGMS DIAPHRAGM CONFIGURATION DETAIL NOTE TO ASSEMBLY THE DIAPHRAGMS FOR BOTH CONFIGURATIONS SHOWN ABOVE ARE TO BE INSTALLED WITH CONVOLUTIONS FACING TOWARDS CENTER OF PUMP Torque: 480 in. lbs. Torque: (54 N-m) 350 in. -
Page 12: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Item Part Number Description 312.116.520 Elbow, Suction 031.140.000 Air Valve Assembly 312.116.552 Elbow, Suction 031.140.001 Air Valve Assembly 312.116.557 Elbow, Suction 031.140.002 Air Valve Assembly 360.093.360 Gasket, Main Air Valve w/PTFE Coated Hardware 360.103.360 Gasket, Pilot Valve 1 031.140.162 Air Valve Assembly 360.104.360 Gasket, Air Inlet Cap (Brass Spool - Stainless Sleeve) 360.104.379 Gasket, Air Inlet Cap 031.141.000 Air Valve Assembly (No Muffler) (Conductive Models Only) 031.141.001 Air Valve Assembly (No Muffler) 360.107.360 Gasket, Inner Chamber... -
Page 13: Material Codes
363..FKM (Fluorocarbon) 661..EPDM/Santoprene end up in a landfill. The recyclability of SANDPIPER ® products is a vital part of Warren Rupp’s commitment Color coded: YELLOW 666..FDA Nitrile Diaphragm, to environmental stewardship. PTFE Overlay, Balls, and Seals 668..PTFE, FDA Santoprene... - Page 14 Spill Containment Option IMPORTANT Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. Note (PTFE Only): Items # 46 the diaphragms are...
- Page 15 Spill Containment Servicing Follow the steps listed here to replace the liquid in the Read these instructions completely, before Step 6: Thread one assembly onto the diaphragm pump after disassembly or liquid loss: installation and start-up. It is the responsibility of rod with sealing washer (when used) and bumper.
-
Page 16: Air Distribution Valve Assembly
Air Distribution Valve Assembly Air Valve Assembly Parts List Item Part Number Description 031.140.000* Air Valve Assembly 031.139.000 Sleeve and Spool Set 095.119.551 Body, Air Valve 165.096.551 Cap, Muffler 165.140.551 Cap, End 530.028.550 Muffler 560.020.360 O-Ring 675.068.115 Staple Air Distribution Valve Servicing 710.015.115 Screw, Self-tapping See repair parts drawing, remove screws. -
Page 17: Air Valve With Stroke Indicator Assembly
Air Valve with Stroke Indicator Assembly Note: Stroke Indicator is standard on Spill Containment models Air Valve Assembly Parts List Item Part Number Description 031.146.000 Air Valve Assembly 031.143.000 Sleeve and Spool Set w/Pins 095.119.559 Body, Air Valve 132.039.552 Bumper 165.096.559 Cap, Muffler 165.156.147 Cap, End Air Distribution Valve Servicing 530.028.550 Muffler See repair parts drawing, remove screws. -
Page 18: Pilot Valve Servicing
Pilot Valve Assembly Pilot Valve Servicing Pilot Valve Assembly Parts List With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (2-F). 095.110.558 Pilot Valve Assembly Step 2: Remove sleeve (2-B), inspect O-Rings (2-C), 2-A 095.095.558 Valve Body replace if required. -
Page 19: Intermediate Assembly
Intermediate Assembly Intermediate Assembly Drawing Step 1: Remove plunger, actuator (31) from center of intermediate pilot valve cavity. Step 2: Remove Ring, Retaining (33), discard. Step 3: Remove bushing, plunger (6), inspect for wear and replace if necessary with genuine parts. Step 4: Remove O-Ring (28), inspect for wear and replace if necessary with genuine parts. -
Page 20: Diaphragm Service Drawing With Overlay
Diaphragm Service Drawing with Overlay Torque: 480 in/lbs Diaphragm Service Drawing, Non-Overlay Torque: 480 in/lbs Field conversion kit 475-256-000 available for conversion from PTFE Overlay to One-Piece bonded Diaphragm Part Description 286-114-000 One-Piece Diaphragm 612-227-150 Plate, Inner Diaphragm sandpiperpump • Model S20 Non-Metallic s20nmdl3sm-rev1222... -
Page 21: Diaphragm Servicing
Diaphragm Servicing Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm tool to remove assembly from rod. -
Page 22: Solenoid Shifted Air Valve
Solenoid Shifted Air Valve Wiring Diagram 3rd Terminal for ground. #2 Terminal #1 Terminal Neutral Power (Negative) (Positive) Solenoid Shifted Air Valve Parts List (Includes All Items Used on Composite Repair Parts List Except as Shown) Item Part Number Description 893.097.000 Solenoid Valve, NEMA4 1 219.001.000 Solenoid Coil, 24VDC 219.004.000 Solenoid Coil, 24VAC/12VDC Solenoid Shifted Operation 219.002.000 Solenoid Coil, 120VAC The Solenoid Shifted pump has a solenoid operated, air distribution valve in 219.003.000... - Page 23 Dual Port Option 2" ANSI STYLE FLANGE CONNECTION FOUR Ø.78 HOLES ON A Ø4.75 BOLT CIRCLE DUAL PORTING OPTIONS SINGLE PORTING OF THE SUCTION AND DUAL PORTING OF THE PUMP DISCHARGE Several dual porting options are possible. The pump can be converted to a dual port arrangement To convert the pump from the standard single on both the suction and the discharge ends.
-
Page 24: Leak Detection Options Drawing
Leak Detection Options Drawing LEAK DETECTION OPTION (ELECTRONIC) Follow instructions found elsewhere in this manual, “Filling the Spill Prevention Chambers” when installing leak detectors. Electronic Leak Detector Installation Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz Kit 032-045-000 12-32VDC To install electronic leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 50). Insert leak detector into the ¼" pipe tee (item 53). LEAK DETECTION OPTION (MECHANICAL) Follow instructions found elsewhere in this manual, “Filling the Spill Containment Chambers” when installing... -
Page 25: Ec Declaration Of Conformity
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. - Page 26 EC Declaration of Conformity Manufacturer: Warren Rupp, Inc. 800 N. Main Street Mansfi eld, Ohio, 44902 USA Certifi es that Air-Operated Double Diaphragm Pump Models: DSB Series, DMF Series, G Series, HDB Series, HDF Series, HP Series, F Series, MS Series, S Series, SL Series, SP Series, SSB Series, T Series, U1F Series, WR Series; High Pressure Pump Models: EH Series, GH Series, SH Series; Submersible Pump Models: SMA3 Series, SPA Series; and Surge Dampener/ Suppressor Models: DA Series, TA Series comply with the United Kingdom Statutory Instruments 2008 No. 1597, The Supply of Machinery (Safety) Regulations 2008, according to Annex VIII. This product has used Designated Standard EN809:2012, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance. October 17, 2022 DATE/APPROVAL/TITLE: Signature of authorized person Dennis Hall Technical File on record with: Printed name of authorized person DEKRA Certifi cation UK Limited Stokenchurch House Engineering Manager Oxford Road Title Stokenchurch...
-
Page 27: Eu Declaration Of Conformity
ATEX EU Declaration of Conformity Manufacturer: Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street Mansfi eld, OH 44902 USA This declaration of conformity is issued under the sole responsibility of the manufacturer. Warren Rupp, Inc. declares that Air Oper- ated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and applicable harmonized standards. Harmonized Standards: • EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016 • EN 60079-25: 2010 DEKRA Certifi cation B.V. 1. AODD Pumps and Surge Suppressors - Technical File on record with: Meander 1051 6825 MJ Arnhem The Netherlands Hazardous Location Applied: II 2 G Ex h IIC T5...225°C (T2) Gb II 2 D Ex h IIIC T100°C...T200°C Db • Metallic pump models with external aluminum components (DMF Series, EH Series, F Series, G & GH Series, HDB Series, HDF Series, MS Series, S Series, SH Series, SL Series, SP Series, ST Series, T Series, and U1F Series) • Conductive plastic pump models with integral muffl er (PB Series, S Series, SL Series, SP Series) • Tranquilizer® surge suppressors (TA Series) II 2 G Ex h IIB T5...225°C (T2) Gb II 2 D Ex h IIIB T100°C...T200°C Db • ST Series with sight tubes (VL) and HP Series because of the projected area of non-conductive external components 2. AODD Pumps - EU Type Examination Certifi cate No.: DEKRA 18ATEX0094X - DEKRA Certifi cation B.V. (0344) Meander 1051 6825 MJ Arnhem Hazardous Location Applied:... - Page 28 UKEx EU Declaration of Conformity Manufacturer: Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street Mansfi eld, OH 44902 USA This declaration of conformity is issued under the sole responsibility of the manufacturer. Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of United Kingdom Statutory Instruments 2016 No. 1107 and all the applicable standards. Designated Standards: • EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016 • EN 60079-25: 2010 DEKRA Certifi cation UK Limited 1. AODD Pumps and Surge Suppressors - Technical File on record with: Stokenchurch House Oxford Road Stokenchurch Hazardous Location Applied: HP14 3SX II 2 G Ex h IIC T5...225°C (T2) Gb II 2 D Ex h IIIC T100°C...T200°C Db • Metallic pump models with external aluminum components (DMF Series, EH Series, F Series, G & GH Series, HDB Series, HDF Series, MS Series, S Series, SH Series, SL Series, SP Series, ST Series, T Series, and U1F Series) • Conductive plastic pump models with integral muffl er (PB Series, S Series, SL Series, SP Series) • Tranquilizer® surge suppressors (TA Series) II 2 G Ex h IIB T5...225°C (T2) Gb II 2 D Ex h IIIB T100°C...T200°C Db • ST Series with sight tubes (VL) and HP Series because of the projected area of non-conductive external components See “ATEX Details” page in user’s manual for more information See “Safety Information” page for conditions of safe use DATE/APPROVAL/TITLE:...
Need help?
Do you have a question about the Sandpiper S20 and is the answer not in the manual?
Questions and answers