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SERVICE & OPERATING MANUAL
Original Instructions
22.91
581.91
Certified Quality
9.88
SUCTION PORT
1 1/2" RF 150# ANSI
250.83
5/8" DIA.,(4) HOLES EW. SPC'D. ON
9.41
3.88" DIA. BOLT CIRCLE
238.95
.38
9.53
3.00
76.20
ISO 9001 Certified
ISO 14001 Certified
AIR INLET
3/4" NPT
4.94
125.46
12.06
.50
MOUNTING HOLES
306.44
12.70
R.25
6.35
12.87
326.90
4.00
6.44
101.60
163.45
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
.63
16.00
Model S15
R.25
6.35
Metallic
Design Level 1
7.00
177.80
2.00
50.80
4.00
101.60
CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT
1 1/2 NPT SUCTION PORT
2.18
55.39
4.68
118.87
12.87
326.90
s a n d p i p e r p u m p. c o m
Return to BurtProcess.com
2.25
57.15
20.41
22.41
4.00
518.41
569.21
101.60
8.00
203.20
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Related Manuals for Warren rupp Sandpiper S15
Summary of Contents for Warren rupp Sandpiper S15
- Page 1 A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2017 Warren Rupp, Inc. All rights reserved s a n d p i p e r p u m p. c o m...
- Page 2 The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
- Page 3 Temperature Tables Table 1. Category 1 & Category 2 ATEX Rated Pumps Ambient Temperature Process Temperature Temperature Maximum Surface Tem- Range [°C] Range [°C] Class perature [°C] -20°C to +80°C T100°C -20°C to +108°C T135°C -20°C to +60°C -20°C to + 160°C T200°C -20°C to +177°C (225°C) T2 Per CSA standards ANSI LC6-2018 US & Canadian Technical Letter R14, G-Series Natural Gas Models are restricted to (-20°C to + 80°C) process temperature Table 2. Category 2 ATEX Rated Pumps Equipped with Pulse Output Kit or Integral Solenoid: Options Ambient Temperature Process Temperature...
- Page 4 Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •...
- Page 5 Explanation of Pump Nomenclature Your Model #: S __ ____ ____ (fill in from pump nameplate) Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options Model #: Pump Brand...
- Page 6 Performance S15 METALLIC MODEL S15 Metallic Performance Curve SUCTION/DISCHARGE PORT SIZE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 1½" NPT (internal) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. •...
- Page 7 Dimensional Drawings S15 Metallic - NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 11.19 11.19 284.16 284.16 11.19 16.65...
- Page 8 Dimensional Drawings S15 Metallic - ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 11.19 11.19 284.16 284.16 11.19...
- Page 9 Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm .
- Page 10 Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Note: Surge Suppressor and (Style Optional) Piping must be supported after Flexible Connector Discharge the flexible connection Check Valve Shut-Off...
- Page 11 Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly.
- Page 12 Composite Repair Parts Drawing Torque: 90 In-lbs. (10 N-m) Torque: 360 In-lbs (40 N-m) Aluminum and Stainless Steel 500 In-lbs (56 N-m) Cast Iron Torque: 90 In-lbs. (10 N-m) Torque: Plate to Rod 360 In-lbs (40 N-m) Torque: Plate to Plate 720 In-lbs (81 N-m) Elastomeric 960 In-lbs (108 N-m) Santoprene &...
- Page 13 Composite Repair Parts List Item Part Number Description Qty. Item Part Number Description Qty. 031.140.000 Air Valve Assembly w/Integral muffler 360.105.360 Gasket, Inner Chamber (Cast Iron Centers Only) 22 518.151.156 Manifold, Suction 031.141.000 Air Valve Assembly 518.151.156E Manifold, Suction 1-1/2" BSP Tapered (Cast Iron Centers Only) 518.151.156W Welded Raised Face 150# 031.146.000 Air Valve Assembly w/Integral muffler 1-1/2 " ANSI Flanged Manifold (Stroke Indicator Only) 518.151.010 Manifold, Suction 031.147.000 Air Valve Assembly (Stroke Indicator Only)(No muffler) 1 518.151.010E Manifold, Suction 1-1/ 2" BSP Tapered 031.173.000 Air Valve Assembly w/Integral muffler 518.151.110...
- Page 14 Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber • Delrin and Hytrel are registered tradenames of E.I. DuPont. and some purchased items Color coded: BLUE 010..Cast Iron 365..Neoprene Rubber • Nylatron is a registered tradename 015..Ductile Iron Color coded: GREEN of Polymer Corp.
- Page 15 Air Distribution Valve Assembly (Use With Aluminum Centers Only) Air Distribution Valve Servicing **Air Valve Assembly Parts List Item Part Number Description See repair parts drawing, remove screws. 031.173.000 Air Valve Assembly Step 1: Remove Hex Head Cap Screws (1-F). 1-A 095.109.157 Body, Air Valve...
- Page 16 Air Distribution Valve Assembly Note: Cannot be used with Integral Muffler option 0. Air Valve Assembly Parts List (Use w/Aluminum centers only) Air Distribution Valve Servicing Item Part Number Description 031.183.000 Air Valve Assembly See repair parts drawing, remove screws. 1-A 095.109.157 Body, Air Valve Step 1: Remove Hex Head Cap Screws (1-F). 1-B 031.139.000 Sleeve and Spool Set...
- Page 17 Air Valve with Stroke Indicator Assembly Note: Stroke Indicator is standard on Spill Containment models Air Valve Assembly Parts List Item Part Number Description 031-146-000 Air Valve Assembly 031-143-000 Sleeve and Spool Set w/Pins 095-119-559 Body, Air Valve 132-039-551 Bumper 165-096-559 Cap, Muffler 165-156-147 Cap, End Air Distribution Valve Servicing 530-028-550 Muffler See repair parts drawing, remove screws.
- Page 18 Pilot Valve Assembly Pilot Valve Servicing Pilot Valve Assembly Parts List With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.110.000 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 4-A 095.095.157 Valve Body 4-B 755.052.000 Sleeve (With O-Rings)
- Page 19 Intermediate Assembly Intermediate Assembly Drawing Intermediate Repair Parts List Step 1: Remove plunger, actuator (30) from center of intermediate pilot valve cavity. Item Part Number Description 114.024.157 Bracket, Intermediate Step 2: Remove Ring, Retaining (31), discard. 114.024.010 Bracket, Intermediate Step 3: Remove bushing, plunger (7), inspect for wear 114.024.110 Bracket, Intermediate and replace if necessary with genuine parts.
- Page 20 Diaphragm Service Drawing, with Overlay Torque: Plate to Plate 960 In-lbs (108 N-m) PTFE Torque: Plate to Plate 960 In-lbs (108 N-m) PTFE Diaphragm Service Drawing, Non-Overlay Torque: Plate to Plate 720 In-lbs (81 N-m) Elastomeric 960 In-lbs (108 N-m) Santoprene One-Piece Bonded Torque: Plate to Plate 720 In-lbs (81 N-m) Elastomeric...
- Page 21 Diaphragm Servicing Step 1: With manifolds and outer chambers Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a diaphragm rod. DO NOT use a pipe wrench or similar torque wrench, tighten the assembly to the diaphragm tool to remove assembly from rod.
- Page 22 Solenoid Shifted Air 219-002-000 Solenoid Coil, 120VAC Distribution Valve Option 219-003-000 Solenoid Coil, 240VAC Warren Rupp’s solenoid shifted, air distribution valve option utilizes electrical 241-001-000 Connector, conduit signals to precisely control your SANDPIPER’s speed. The solenoid coil is 241-003-000 Conduit Connector with connected to a customer - supplied control.
- Page 23 A Unit of IDEX Corporation 800 North Main Street Mansfield, OH 44902 USA Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and all applicable standards. Applicable Standards •...
- Page 24 Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
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