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SERVICE & OPERATING MANUAL
Model E02 Metallic
Design Level 1
Table of Contents
Performance Curve, Model E02 Design Level 1 .......................................................2
Dimensions: E02.......................................................................................................3
Material Codes .........................................................................................................4
Technical Data ..........................................................................................................4
Installation Guide ......................................................................................................5
Safety .......................................................................................................................6
Warning ....................................................................................................................6
Flush the Pump ........................................................................................................6
WARREN RUPP
, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
®
520-262-000 4/01
Troubleshooting Guide ..............................................................................................6
Service .....................................................................................................................7
Air Valve Systems .....................................................................................................7
Wet-Side Overhaul, Replacing Ball Valves ...............................................................7
Wet-Side Overhual, Replacing Diaphragms .............................................................7
Composite Drawing ..................................................................................................8
Composite Repair Parts List .....................................................................................9
©Copyright 2001 Warren Rupp, Inc. All rights reserved.
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Summary of Contents for Warren rupp SANDPIPER E02
- Page 1 Flush the Pump ......................6 WARREN RUPP , INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com ® 520-262-000 4/01 ©Copyright 2001 Warren Rupp, Inc. All rights reserved.
- Page 3 Safety requirements for fluid power systems and their components - Pneumatics: BS EN 983 : 1996 Machinery Safety Directive: 98/37/EC of 22 June 1998 Pumps & Pump units for liquids : EN809 ®Warren Rupp and SANDPIPER® are registered tradenames of Warren Rupp, Inc. 520-342/413-000 11/04 Rev C...
- Page 4 MODEL E02/X02 Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. /hr) AIR CONSUMPTION SCFM 1(1.7) 2(3.4) 3(15.1)
- Page 5 Dimensions: E02/X02 DISCHARGE PORT ¼" NPT(F) Dimensions in inches (metric) 4.41 (112) AIR INLET MUFFLER ¼" NPT(F) SUCTION PORT ¼" NPT(F) (15.5) 1.30 4.84 (123) (33) 3.72 3.86 (98) (94.5) 6.73 (171) 4.33 (110) 7.44 (189) (Manifolds In-Line) 520-342/413-000 11/04 Rev C Model E02/X02 Metallic Design Level 1 Page 5...
- Page 6 E02/X02 Metal Pump Model & Type Designations X = ATEX Compliant 520-342/413-000 11/04 Rev C Model E02/X02 Metallic Design Level 1 Page 6...
- Page 7 Figure 1 Installation Instructions - Typical AIR SUPPLY The typical installation shown in Figure.1 is only a guide to selecting and installing system components. Your installation will depend on the type of fluid being pumped and your application needs. To reduce the risk of serious bodily injury and damage to property, never use fluids in this pump which are not compatible with the wetted components.
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Page 8: Troubleshooting Guide
Ensure that only the recommended grade Erratic flow Diaphragm failure on one side. Replace diaphragm. of lubricating oil is used. Warren Rupp To avoid leaks, ensure that all fluid con- Valve ball not seating. Check and remove obstruction. E02/X02 Model Pumps require a SAE 10 nections are tight. - Page 9 REPLACING BALL VALVES Apply a light grease to the end cap o-rings the flats machined on the end. Loosen Warren Rupp spare parts. when re-assemblling into the valve body Remove discharge mainfold from pump and remove the outer diaphragm and Failure to do so may immediately bore.
- Page 10 520-342/413-000 11/04 Rev C Model E02/X02 Metallic Design Level 1 Page 10...
- Page 11 ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 06-140 Bracket, Mounting 06-145 Ball - Discharge, PTFE 06-146 Ball - Discharge, D274 Cap Screw, Socket Stainless Steel Countersunk (M3 x 10mm) *G258 O-Ring 06-163 Seat, Discharge Valve G259 O-Ring - Valve Seat 06-007 Cap, End 06-010...
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Page 12: Important Safety Information
RECYCLING IMPORTANT SAFETY WARNING INFORMATION Many components of SANDPIPER ® This pump is pressurized Metallic AODD pumps are made of internally with air pressure recyclable materials (see chart on during operation. Always make certain that all bolting page 12 for material specifications). is in good condition and We encourage pump users to recycle IMPORTANT...
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