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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2019 Warren Rupp, Inc.
All rights reserved
sandpiperpump
sma3dl1sm-rev1119
SLUDGEMASTER
SMA3,6AM1
.
com
®
Model SMA3,6AM1 •
s a n d p i p e r p u m p. c o m
1
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Table of Contents
Related Manuals for Warren rupp SANDPIPER SLUDGEMASTER SMA3AM1
Summary of Contents for Warren rupp SANDPIPER SLUDGEMASTER SMA3AM1
- Page 1 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2019 Warren Rupp, Inc. All rights reserved sandpiperpump Model SMA3,6AM1 • s a n d p i p e r p u m p. c o m...
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Page 2: Dimensional Drawing
Performance CAPACITY Performance based on water at ambient temperature. • 0 to 300 gallons per minute AIR CONSUMPTION IN SCFM (0 to 1140 liters per minute) AIR PRESSURE IN PSI AIR DISTRIBUTION VALVE 1.75 • No-lube, no-stall design SOLIDS-HANDLING • Up to 1.5 in. (40 mm) 1.25 MAX OPERATING PRESSURE •... -
Page 3: Permanent Installations
Operation Instructions Read the safety warnings and The SludgeMaster has been tested to ensure proper operation instructions in this manual before prior to shipment from the factory. The oil reservoir has been partially pump installation and start- up. Failure to comply with the filled at testing with lubricant and should be filled completely prior to recommendations stated in this operation. - Page 4 Disassembly: The following disassembly instructions are provided to allow access to the pump’s seal components and is not representative of a complete pump teardown. Remove the six bolts and hardware from the motor housing (item 25). This will allow the removal of the complete air motor (item 29) and motor housing from the unit by pulling up on the pump’s handle assembly.
- Page 5 Reassembly: The following assembly instructions are provided as instruction to rebuild the unit after it has been disassembled to replace the pump’s seal components. Lightly oil or grease the bottom half (rubber and stainless disc portion) of the shaft seal (item 54) and place into the bearing housing (item 27) (rubber should be in contact with the bearing housing) and press into place.
- Page 6 Composite Repair Parts Drawing - Upper Item 29: See "Air Motor Assembly" Detail on Page 12 Item 30: See "Muffler Assembly" Detail on Page 10 sandpiperpump • Model SMA3,6AM1 sma3dl1sm-rev1119...
- Page 7 Composite Repair Parts Drawing - Lower Item 13: See "Coupling Assembly" Detail On Page 10 Note: Item 45 is pressed into the governor housing, item 26 See "Governer Pin Assembly" Detail On Page 10 Assembly of Items 15, 26, 64, 65, and 66. See "Governor Housing Assembly"...
- Page 8 Sludge-Master - SMA3,6AM1. Pump BOM Item Part Number Description Item Part Number Description 070.002.000 Bearing, Ball 560.013.360 O-Ring 115.004.080 Bracket, Muffler 590.002.115 Pin, Governor 170.002.330 Capscrew, Hex Hd 1/4-20 X 5/8 612.002.080 Plate, Wear 170.005.330 Capscrew, Hex Hd 5/16-18 X 7/8 618.005.330 Plug, Pipe 1/2"...
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Page 9: Material Codes
Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber • Delrin and Hytrel are registered tradenames of E.I. DuPont. and some purchased items Color coded: BLUE 010..Cast Iron 365..Neoprene Rubber • Nylatron is a registered tradename 015..Ductile Iron Color coded: GREEN of Polymer Corp. -
Page 10: Coupling Assembly
Coupling Assembly Governor Pin Assembly Not Shown Sludge-Master - SMA3 Coupling Assembly Sludge-Master - SMA3 Governor Pin Assembly Item Part Number Description Item Part Number Description 255.001.000 Coupling, Flexible 590.002.115 Pin, Governor Not Shown 770.013.000 Spacer, Spider 675.001.115 Ring, Retainer 675.003.080 Ring, Retainer 730.009.120... - Page 11 ITEM NO. PART NUMB 430.009.155 [re 866.006.162 Governor Housing Assembly 860.022.180 312.003.000 861.001.000 Sludge-Master - SMA3 Governor Housing Assembly Item Part Number Description 312.003.000 Elbow, Metering 430.009.155 Housing, Governor 860.022.180 Tubing, Copper 861.001.000 Tube & Filter Assembly 866.006.162 Connector, Male sandpiperpump Model SMA3,6AM1 •...
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Page 12: Air Motor Assembly
Air Motor Assembly ITEM NO. PART NUMBER 29-A 170.008.115-1 29-S 29-A 170.008.115-10 Sludge-Master - SMA3 525.003.000 Air Motor Assembly Item Part Number Description 29-A 170.008.115-11 29-J 29-A 170.008.115 Capscrew, Hex Hd 1/4-28 X 3/4 29-A 170.008.115-2 29-B 560.003.360 O-Ring 29-C AB-136 29-K 170.008.115-4... - Page 13 Sludgemaster - SMA3, 6AM1 — Cutaway View sandpiperpump Model SMA3,6AM1 • sma3dl1sm-rev1119...
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Page 14: Declaration Of Conformity
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
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