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Related Manuals for SMC Networks HY B Z1 Series
Summary of Contents for SMC Networks HY B Z1 Series
- Page 1 Doc.no. HYB*-OM0303Q PRODUCT NAME HYGIENIC DESIGN CYLINDER MODEL / Series / Product Number HY＊B＊-＊Z1...
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Page 2: Table Of Contents
Contents Safety Instructions 1. Specifications 1-1. Specifications 2. Installation and Handling 2-1. Air supply 2-2. Design 2-3. Mounting and Installation 2-4. Environment 2-5. Speed control 2-6. Allowable kinetic energy 2-7. Control of direction 2-8. Auto switches 3. Option 3-1. Mounting bracket 3-2. -
Page 3: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. -
Page 4: Limited Warranty And Disclaimer/Compliance Requirements
Safety Instructions Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country. -
Page 5: Specifications
1. Specifications 1-1. Specifications Bore size(mm) Fluid Proof pressure 1.5MPa Max. operating pressure 1.0MPa Min. operating pressure 0.02MPa 0.15MPa 0.07MPa Ambient and fluid -10 to +70oC. -10 to +60oC with built-in magnet temperature (No freezing) Lubrication Not required (non-lube) +1.4 Stroke length tolerance Cushion Rubber bumper... -
Page 6: Installation And Handling
1.Confirm the specifications. The product is designed only for use in industrial compressed air systems. Do not operate at pressures, temperatures or kinetic energy beyond the range of specifications, as this can cause damage to cylinder or malfunction. (Refer to the specifications.) 2.There may be cases in which a speed-reduction circuit or a shock absorber is required. -
Page 7: Design
6.Lubricating non-lube type cylinders [Standard grease (non-food)] This unit can be operated without lubrication. If lubrication is performed, build in the lubricator in the circuit, use turbine oil Class 1 (with no additives) ISO VG-32. Moreover, the malfunction will occur if the lubrication is discontinued on the way because the disappearance of the initial lubrication part. - Page 8 11.Avoid synchronized operation using cylinders only. Even if multiple pneumatic cylinders are initially set to the same speed, their speeds may vary due to changes in operating conditions. Therefore, avoid designs where a single load is moved by synchronizing multiple cylinder operations. 12.Do not make any modifications, including additional machining.
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Page 9: Mounting And Installation
2-3. Mounting and Installation 1.There is a tolerance location diameter at the end surface of the head cover specifically for accurate alignment when mounting. ！ Warning 1.Ensure sufficient space for maintenance activities. When installing the products, allow access for maintenance and inspection. 2.Tighten threads with the proper tightening torque. - Page 10 ！ Caution 1.Do not apply excessive lateral load to the piston rod. The bold solid lines in Fig. 1 show the allowable lateral load on the cylinder for a certain stroke length. Refer to Table 2-6 Maximum Allowable Kinetic Energy.(Page 12) Fig.
- Page 11 2. When female rod end is used, use a washer, etc. to prevent the contact part at the rod end from being deformed depending on the material of the work piece. 3. Be careful not to apply vibration or impact to the cylinder body when it is operated while fixed on one side and free on the other side (basic type, flange type).
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Page 12: Environment
2-4. Environment ！ Warning 1. Do not use in atmospheres or locations where corrosion hazards exist. Refer to the construction drawing regarding cylinder materials. 2. Do not expose the product to direct sunlight for an extended period of time. 3. Do not use in a place subject to heavy vibration and/or shock. 4. -
Page 13: Speed Control
2-5. Speed control When the piston speed is adjusted, install SMC AS series speed controller near the air supply port to adjust to the specified speed. There are two methods of speed adjustment, one is to restrict air supplied to the product (meter-in), and the other is to restrict air exhausted from the product (meter-out). -
Page 14: Control Of Direction
2-7. Control of direction To switch the operating direction of the cylinder, mount an applicable solenoid valve selected from SMC's range of solenoid valves. ！ Warning 1.Design a circuit to prevent sudden action of a driven object. When the product is actuated by an exhaust center type directional control valve or when one side of the piston is pressurized with air exhaust, such as when the product is started after the exhaust of the residual pressure from the circuit, driven objects may act suddenly at high speed. -
Page 15: Auto Switches
2-8. Auto switches When an auto switch is mounted or its set position is changed, refer to Fig. 3, 4 and 5. ！ Caution 1.Use a specific mounting bracket (Page 17, Table 3) and mount the product so that the band of the bracket will be perpendicular to the stroke of the product. - Page 16 < Applicable Auto switches > Solid state auto switch D-M9BA・D-M9BAV Fig. 5 Mounting and movement of the auto switch Switch holder Switch bracket Auto switch mounting screw Auto switch mounting band ※Band is mounted so that the projected part is on the internal side (With switch installed) （contact side with the tube）.
- Page 17 Table2 A and B are the dimension from the end of the cover to the end of the auto switch. Bore size (mm) Auto switch model D-M9□A(V) D-H7BA D-G5BA ∗ Values which include hysteresis are for reference purposes only. They are not a guarantee (assuming approximately Note) The values in the above table are used as a guide for ±30% dispersion) and may change the auto switch mounting position for stroke end detection.
- Page 18 Table3 Minimum Stroke for Auto Switch Mounting n : Number of auto switchs [mm] Number of auto switches Auto switch model With 2 pc. With n pc. With 1 pc. Different surfaces Same surface Different surfaces Same surface (n − 2) 60+35(n-2) 20+35 D-M9□A...
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Page 19: Plug Bolt
3. Option 3-1. Bracket 3-2 Plug bolt －18－... -
Page 20: Maintenance
4. Maintenance 4-1. Checks The following checks are required for proper cylinder operation. 1) Smooth operation 2) Changes in piston speed and cycle time 3) Abnormal stroke 4) Looseness of mounting bolt and rod end nuts 5) Looseness of mounting frame and excessive deflection 6) Internal and external leakage (Change in output) 7) Damage to the piston rod sliding surface 8) Clogging and discharge drainage of the air filter... - Page 21 4-2-1. Disassembly / Reassembly ！ Caution 1.Disassemble and assemble the cylinder on a clean cloth in a clean location. Perform on a clean cloth. For disassembling, hold the flats of the tube cover gently in a vice and hold the flats of the rod cover with a spanner or adjustable wrench to loosen and remove the rod cover.
- Page 22 4-2-3. Grease ！ Caution 1.Use SMC’s recommended grease. [Standard grease (non-food)] Grease pack part number：GR-S-010 (10g) [Food compatible grease] Grease pack part number：GR-H-010 (10g) 1) Rod seal (1) Apply a thin layer of grease to all surfaces of the new seal to make it easy to mount the rod seal and improve sealing.
- Page 23 4-2-4. Mounting of seals 1) Rod seal (Fig.6, (1)) Pay attention to the mounting direction of the seal. Apply grease all over the seal and inner surface of the bushing. Fill the scraper groove with grease. If it is difficult to apply grease, for example to a small bore diameter, use a precision screwdriver.
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Page 24: Consumable Parts
4-3. Consumable parts (HYB series) 4-3-1. Replacement parts HYB□□Z1-PS Bore size Seal material Symbol Material *External FKM *External seal including the rod seal and tube gasket are made of FKM. Seal Kit （Material ： NBR） Contents and qty. Bore size Rod seal Tube gasket Piston seal... -
Page 25: Troubleshooting
4-4. Troubleshooting Problem Major causes Countermeasures Operation has 1. Lubrication - Apply the specified grease after cleaning of parts. failure (Grease pack: GR-S-010(10g) or GR-H-010(10g) ) lost smoothness. 2. Deformation of - Replace the cylinder with a new one. piston rod When reinstalling the product, adjust the load and mounting position. - Page 26 ¥ Problem Major causes Countermeasures The product has 1. Damage of - If there is leakage from the piston seal, it will be piston seal exhausted from the exhaust port of the directional become unable control valve all the time. to operate.
- Page 27 Problem Major causes Countermeasures Switch does not 3. Reduction of - If there is a magnetic source near the product, move it magnetic force away or install a shield plate to reduce the effect from turn on (Switch the magnet. sometimes does - When the product gets hot, adjust operating not turn on)
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Page 28: Basic Circuit For Cylinder Operation
5. Basic Circuit for Cylinder Operation The basic circuit for operating the product with air filter, regulator, solenoid valve and speed controller (meter-out) is shown in the following figure. Air Cylinder Speed controller Solenoid valve Regulator Air source Air filter Fig. -
Page 29: Construction
6. Construction Description Note Rod cover Head cover Cylinder tube Piston rod Ass’y Rod seal Piston seal Tube gasket Scraper Fig. 8 Standard product: Double acting/single rod －28－... - Page 30 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...
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