Cattron CANplus CP1000 Operation Manual
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Summary of Contents for Cattron CANplus CP1000
- Page 1 CANplus CP1000 & CP750-E Control Panel Operation Manual ™ CANplus CP1000 & CP750-E Control Panel Operation Manual 9M02-1000-A401-EN *Patented or Patent Pending www.cattron.com/resources/cattron-patents 9M02-1000-A401-EN Revision H...
- Page 2 Cattron products for any specific or general uses. Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request.
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Page 3: Table Of Contents
CANplus CP1000 & CP750-E Control Panel Operation Manual 1 Table of Contents Table of Contents ............................3 Important Safety and Emissions Information ....................7 Safety Notation ............................ 7 Safety Instructions ..........................7 Auxiliary Engine Stop Disclaimer ......................8 Exhaust Emissions Compliance Disclaimer ................... 9 Overview .............................. - Page 4 CANplus CP1000 & CP750-E Control Panel Operation Manual CANplus Machine Learning* ........................32 Introduction ............................32 Getting Started ........................... 32 Learning Phase ........................... 33 Input Enabled/Disabled, Warning and Fault Thresholds ..............33 Warning and Fault Alarms Settings ....................34 CANplus IQ Gauges..........................35 Autostart Operation ............................
- Page 5 CANplus CP1000 & CP750-E Control Panel Operation Manual 10.5 Linear Throttling ..........................50 10.6 Auto/Manual mode Toggle ........................ 51 10.7 Momentary Rabbit/Turtle Keys ......................51 10.8 Autoramp ............................51 10.9 Autostart ............................51 10.10 Autothrottle Maintain Point ......................51 11 QR-Assist™* ..............................52 12 Configuration and Manufacturing Info .......................
- Page 6 CANplus CP1000 & CP750-E Control Panel Operation Manual 14.3.3 Battery Positive Connection ...................... 60 14.3.4 Voltage Drop ..........................60 14.3.5 Suppression of Voltage Transients (Spikes) ................60 14.3.6 Welding on Equipment with Electronic Controls ............... 61 14.4 Control System Troubleshooting ....................... 61 14.4.1...
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Page 7: Important Safety And Emissions Information
CANplus CP1000 & CP750-E Control Panel Operation Manual 2 Important Safety and Emissions Information 2.1 Safety Notation This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you. Please read and follow ALL SAFETY INSTRUCTIONS. WARNING IMPORTANT AND URGENT SAFETY INFORMATION – A HAZARD THAT WILL, IF NOT AVOIDED, CAUSE SERIOUS INJURY OR LOSS OF LIFE. -
Page 8: Auxiliary Engine Stop Disclaimer
CANplus CP1000 & CP750-E Control Panel Operation Manual CAUTION CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR USE ON, APPLICATIONS REQUIRING EXPLOSIVE PROOF COMPONENTS. FURTHER, CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR APPLICATION WITHIN, HAZARDOUS OR EXPLOSIVE ENVIRONMENTS. -
Page 9: Exhaust Emissions Compliance Disclaimer
CANplus CP1000 & CP750-E Control Panel Operation Manual 2.4 Exhaust Emissions Compliance Disclaimer This panel is equipped with operator-programmable parameters. The engine/machine as a function of the emissions system can/could initiate, via the engine ECU (Engine Control Unit), certain required emissions operations such as regeneration of the DPF (Diesel Particulate Filter), or other emissions system maintenance, while the engine is running. -
Page 10: Overview
3 Overview The CANplus CP1000 & CP750-E control panels are a manual and auto-start platform for EPA Tier 3, EPA Tier 4 (interim), EPA Tier 4 and EU Stage V electronically governed diesel or natural gas engines. It can also control mechanically governed diesel engines. - Page 11 CANplus CP1000 & CP750-E Control Panel Operation Manual All diagnostic and emissions-related messages generated by the engine ECU, VFD, or other attached devices are displayed by the panel. The operator should be familiar with the engine manufacturer ECU and VFD messages and icons to react accordingly with respect to emissions compliance, service, and diagnostic message response.
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Page 12: Display
CANplus CP1000 & CP750-E Control Panel Operation Manual 4 Display The CANplus display is a robust, sunlight-viewable 4.3” WQVGA color display with five integrated backlit display buttons and eight large control buttons housed in a rugged, water-tight IP66 rated enclosure. The five display keys simplify and enhance the user interface by providing positive tactile feedback when pressed. -
Page 13: Gauge
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.2 Gauge Pages There are four independently configurable pages of analog gauges. To change Gauge Pages, press any of the first four buttons to show the top-level button bar and then press button 1 to cycle through the pages. The current page is indicated by the number in the center of the screen, as shown below. - Page 14 CANplus CP1000 & CP750-E Control Panel Operation Manual When the Dashboard-1 button is pressed on a CP1000, the display will change to the full screen Autostart dashboard, as shown below. On a CP750-E, this dashboard is available on the thru the Quick Access button When the Dashboard-1 button is pressed again, the display will revert to the gauge page.
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Page 15: Throttling
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.4.2 Throttling When the Dashboard-2 button is pressed, the display will change to the dashboard, as shown below. On a CP750-E, this dashboard is available on the thru Quick Access button Pressing the Dashboard-2 button again will cause the display to revert to the gauge page. On a CP750-E, the gauge page can be displayed by pushing any display button and then pressing the left most button. -
Page 16: Active Alarms
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.5 Active Alarms When an active alarm is received, a flashing popup window is overlaid on the current screen. The popup includes a plain language description in addition to the standard SPN/FMI (Suspect Parameter Number/Failure Mode Indicator) pair defined by the SAE J1939 standard. -
Page 17: Service Timers
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.7 Service Timers The panel’s display provides 16 service timers to alert the operator of required maintenance. The time interval for each timer can be adjusted in increments of 10 hours. A popup message is displayed after completion of the display’s self-test if a timer (or timers) has expired, alerting the user that service is... -
Page 18: Menus
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.8 Menus The menu pages can be accessed by pressing button 5. The top-level menu page will then appear. From there the functions of the five display buttons change to allow navigation and selecting and modifying parameters. -
Page 19: Menu Tree
CANplus CP1000 & CP750-E Control Panel Operation Manual Menu Tree The menu tree is shown below. Some menus items are suppressed based on the access level currently allowed. The color of the text in the tree indicates the minimum access level required for this item to be available for displaying. - Page 20 CANplus CP1000 & CP750-E Control Panel Operation Manual Dropout RPM Restart Delay (s) Restart Attempts – Mechanical Engines Calibrate Tach Actuator Setup Preheat Mode · Duration · After Glow · · Enabled During Cranking – Engine Data Sources Tachometer Engine Hours...
- Page 21 CANplus CP1000 & CP750-E Control Panel Operation Manual Maintain Transducer – Maintain Function · Disable Low → High · High → Low · Auto Throttle Input Transducer 1,2,3,4,5,6 · Target Point Throttle Aggressiveness Error Operation · Controlled Stop, Immediate Stop, Go to Run, Derate •...
- Page 22 CANplus CP1000 & CP750-E Control Panel Operation Manual Run Time hh:mm – – Stop Time hh:mm • Auto Battery Recharge – Auto Battery Enabled Off/On – Recharge Run Speed Enable Delay (m) – Recharge Time (m) – Delay Between Recharge (m) –...
- Page 23 CANplus CP1000 & CP750-E Control Panel Operation Manual LED Select · Red, Amber LED Flash Rate · Slow, Fast, Solid Communications CAN bus Settings • TSC1 Address – – Panel Address – CM1 Address – Interlock Address – Config Address –...
- Page 24 CANplus CP1000 & CP750-E Control Panel Operation Manual • Warning Threshold (%) • Fault Threshold (%) – Fuel Rate • Alarms • Disabled/Enabled • Warning Threshold (%) • Fault Threshold (%) Engine Load – • Alarms • Disabled/Enabled • Warning Threshold (%) •...
- Page 25 CANplus CP1000 & CP750-E Control Panel Operation Manual • Never, Autostart, Manual Start, Always – Engine/Motor Condition • Running, Always, Stopped – Engine/Motor Stop • Ignore, Derate, Go to Run – Running Ignore Delay (Seconds) Enable Delay (Seconds) – Disable Delay (Seconds) –...
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Page 26: Access Levels
CANplus CP1000 & CP750-E Control Panel Operation Manual 4.8.1 Access Levels The available menu items are dependent upon the current access level. The current access level is shown in the upper right corner while in the menus. The panel supports up to three independent PINs that are configurable. - Page 27 CANplus CP1000 & CP750-E Control Panel Operation Manual • Operation • Maintain Function • Language • Distance units • Pressure units • Volume units • Temperature units • High Set Point • Low Set Point • Target Point • Autostart Dashboard *Patented or Patent Pending www.cattron.com/resources/cattron-patents...
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Page 28: Engine Or Vfd Setup
Communications → Modbus menu and select the VFD model from the list. If the VFD being used is not listed, contact Cattron Sales to request the addition. The final step in this menu, is to verify the Modbus parity, baud rate, &... -
Page 29: Mechanically Governed Engines
CANplus CP1000 & CP750-E Control Panel Operation Manual Some engines require additional configurations. After selecting the engine type, check to see if the engine selected needs additional configurations by navigating to the System → Engine Specific Settings menu. If the engine selected is listed, enter that sub-menu to configure the additional parameters. -
Page 30: Manual Operation
CANplus CP1000 & CP750-E Control Panel Operation Manual 6 Manual Operation Use the following steps for manual operation: 1. Ensure that the Auxiliary Engine Stop (if fitted) is not activated. 2. Turn the key switch to the run position. 3. Press and hold the Run button. -
Page 31: Stopping The Engine Or Motor
CANplus CP1000 & CP750-E Control Panel Operation Manual increases the requested speed by the switch/rotary increment value (default = 10 RPM). Turning the throttle knob counterclockwise decreases the requested speed. 6.4 Stopping the Engine or Motor To stop the engine or motor, simply press the “OFF” button. The speed will be reduced in a control fashion and then the engine or motor will be stopped. -
Page 32: Canplus Machine Learning
CANplus CP1000 & CP750-E Control Panel Operation Manual 7 CANplus Machine Learning* 7.1 Introduction The panel offers local Machine Learning. All learning, analysis, monitoring, and alerting are performed directly by the panel. Telemetry is not required. The panel will learn the normal operation of an application by looking at multiple inputs from sensors, engines, and VFDs. -
Page 33: Learning Phase
CANplus CP1000 & CP750-E Control Panel Operation Manual The applications operational maximum RPM, which could be lower than the pump/engines max RPM Example: Due to other limitations, the pump would generate to much discharge pressure at the engine’s or pump’s max RPM of 3000. This application’s max RPM is 2500. -
Page 34: Warning And Fault Alarms Settings
CANplus CP1000 & CP750-E Control Panel Operation Manual particular parameter is not available, its lack of availability will automatically be recognized during the learning phase. Machine Learning Inputs: Flow, Suction, Discharge, Delta Pressure (Discharge minus Suction) across the pump Vibration... -
Page 35: Canplus Iq Gauges
CANplus CP1000 & CP750-E Control Panel Operation Manual 7.6 CANplus IQ Gauges The current Machine Learning status and values can be viewed on the IQ Gauges. The IQ gauge is divided into 5 ranges. Green is the normal range. The gauge will show the parameter is as expected when its needle is pointing straight up. - Page 36 CANplus CP1000 & CP750-E Control Panel Operation Manual Icon Description VFD Percent Load VFD Power Factor Angle VFD Output Current VFD Torque *Patented or Patent Pending www.cattron.com/resources/cattron-patents 9M02-1000-A401-EN Revision H...
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Page 37: Autostart Operation
CANplus CP1000 & CP750-E Control Panel Operation Manual 8 Autostart Operation 8.1 Prerequisites The panel can start and stop the engine or motor based on external triggers and/or timed schedules. Note: It is important to note that the engine or motor may start without warning or notice. -
Page 38: Configuring Operation
CANplus CP1000 & CP750-E Control Panel Operation Manual 8.4.1 Configuring Operation Configuring Autostart begins with selecting the desired behavior. The two choices are as follows: High to low, examples: • High water level to low water level • High pressure to low pressure •... - Page 39 CANplus CP1000 & CP750-E Control Panel Operation Manual Start/Stop Events Engine or Motor Starts When Engine or Motor Stops When Scheduler Date and Time occurs Date and Time occurs Timed Run Autostart switch pressed Timer expires The following table describes the Start/Stop events when behavior operation is set to “Low to High”...
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Page 40: Configuring The Transducer
CANplus CP1000 & CP750-E Control Panel Operation Manual Transducer Level Low-Level Switch High-Level Switch Result Above Low-Level Point Open — Transducer is within normal operating range, but value is incorrect (too high) because low-level float should be closed Below High-Level Point —... -
Page 41: Configuring Start And Stop Delays
CANplus CP1000 & CP750-E Control Panel Operation Manual depicted in the graph by the green “Correct” throttle aggressiveness line. However, if the gain is set too low, the RPM may never get to the proper range to maintain the target value as depicted in the graph by the yellow “Too Low”... -
Page 42: Ramp Profile
CANplus CP1000 & CP750-E Control Panel Operation Manual 8.4.5 Ramp Profile The Auto ramp profile allows the use of configurable warm up and cool down profiles to help protect the equipment and other assets such as plumbing, or to ensure proper ramp up and down of pressure or flow. An example is shown below. -
Page 43: Transducers
CANplus CP1000 & CP750-E Control Panel Operation Manual Configuring RPM and Time Profile Settings Setting Description Idle RPM Selects the RPM that the control system will request for idle speed. If the engine or motor is started, it will always begin running at Idle speed. -
Page 44: Scheduler
CANplus CP1000 & CP750-E Control Panel Operation Manual 20 mA Scaled Value – Value in setup units represented by a 20-mA reading – Setup Units Units used to setup the 4 mA and 20 mA scaled values – Display Units... -
Page 45: Auto Antifreeze
CANplus CP1000 & CP750-E Control Panel Operation Manual started • Recharge Time (m) How long the engine runs to recharge the battery • Delay Between Recharge (m) How long to wait between recharge cycles • Low Battery Threshold (V) The battery voltage the battery must be at or below to start a recharge 8.9 Auto Antifreeze... -
Page 46: Multi-Pump Control
CANplus CP1000 & CP750-E Control Panel Operation Manual 9 Multi-Pump Control 9.1 Introduction In conjunction with Autostart, the panel can control up to five other CANplus controllers over Modbus. This capability is targeted for jobs that require multiple pumps. For example: •... - Page 47 CANplus CP1000 & CP750-E Control Panel Operation Manual Only the Controller panel should be set to Synchronized Running or Maintain modes. The other Peripheral panels’ operating modes should be set to Disabled Available Pumps is the total number of pumps including the Controller...
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Page 48: Multiple Pump Status And Dashboard
CANplus CP1000 & CP750-E Control Panel Operation Manual Pump Engine 1 is still at 600 hours Pump Engine 2 is now at 150 Pump Engine 3 is still at 300 Pump Engine 2 is shut down Pump Engine 1 is started back again Pump Engine 3 keeps running •... - Page 49 CANplus CP1000 & CP750-E Control Panel Operation Manual The Multiple Dashboard can be viewed by selecting Dashboard. On a CP1000, pressing Dashboard button twice will also bring up this dashboard. Controller Panel Comm link this Peripheral pane is Good This Peripheral...
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Page 50: Canplus Control
Control Panel Operation Manual 10 CANplus Control The panel has expanded throttle capabilities, which provides users with more options to control electronically governed engines, electrical motors, or mechanically governed engines when equipped with the Cattron Throttle Actuator. CANplus Control Throttling Options: •... -
Page 51: Auto/Manual Mode Toggle
CANplus CP1000 & CP750-E Control Panel Operation Manual 10.6 Auto/Manual mode Toggle Auto/Manual Mode Toggle allows switching between modes without shutdown the engine or motor 10.7 Momentary Rabbit/Turtle Keys Momentary Rabbit/Turtle Keys Throttle adjustment via momentary rocker switch 10.8 Autoramp Autoramp Configurable seven-stage RPM profile 10.9 Autostart... -
Page 52: Qr-Assist
CANplus CP1000 & CP750-E Control Panel Operation Manual 11 QR-Assist™* The panel has built-in QR-Assist technology that dynamically generates a diagnostic QR-Code that is tied to diagnostic trouble codes for the Panel, Engine, VFD, Pump, or Machine. In addition to the trouble code itself, the dynamically generate QR Codes also contain valuable details about the machine at the time the trouble code occurs. -
Page 53: Configuration And Manufacturing Info
CANplus CP1000 & CP750-E Control Panel Operation Manual 12 Configuration and Manufacturing Info The panel has been preloaded with factory default configurations, or optionally a custom OEM-specific configuration, to ensure easy start-up and commissioning. To support the diversity of applications, the control panel is easily configured on demand. -
Page 54: Saved Configurations
CANplus CP1000 & CP750-E Control Panel Operation Manual Install the USB drive in the panel’s USB port. The current configuration can be exported by going to the System → Export Config. menu. To import a new configuration, the menu access level must be at the Tech or Admin level (see the Access Levels section). -
Page 55: Manufacturer Info
CANplus CP1000 & CP750-E Control Panel Operation Manual 12.5 Manufacturer Info The panel can store additional manufacturing information. Importing Manufacturer information requires an Admin level PIN (see the Access Levels section). 12.5.1 Creating the Manufacturer Info file Create a plain text file using a PC save it to a USB drive. The text in the file is limited to 4098 characters. -
Page 56: Firmware Update
CANplus CP1000 & CP750-E Control Panel Operation Manual 13 Firmware Update The panel utilizes a USB drive and its USB front USB port to update the application firmware. 13.1 Updating via USB Drive 13.1.1 Preparation Copy the update file into the root directory of an empty USB stick, which has been formatted with FAT32. -
Page 57: Miscellaneous
CANplus CP1000 & CP750-E Control Panel Operation Manual 14 Miscellaneous 14.1 Emissions System Functionality GENERAL EMISSIONS DISCLAIMER This panel may include provision(s) for operator input such as Note: FORCE REGENERATION, INHIBIT REGENERATION, INTERLOCK, and others specific to US and International emissions regulations. Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner and/or operator of the machine/engine or motor on which this panel is connected. -
Page 58: Typical J1939 Wiring Topology
CANplus CP1000 & CP750-E Control Panel Operation Manual 14.2.1 Typical J1939 Wiring Topology 14.2.2 Engine Harness Connector Connection to the engine is provided by a Deutsch/TE 21 pin connector (Part Number HDP24-24-21PE). The mating connector is Deutsch/TE (Part Number HDP26-24-21SE). -
Page 59: Sealed Connectors
30 A @ 24 V Maximum Starter Relay Excitation Current Draw 5 A @ 12 V 3 A @ 24 V Cattron provides suitable heavy-duty relays and generic starter relay wiring kits in both 12 V and 24 V; please contact sales@cattron.com for more information 14.3.2 Battery Circuit Requirements... -
Page 60: Battery Positive Connection
MUST BE FREE FROM FOREIGN MATERIALS, INCLUDING PAINT, WHICH MAY INTERFERE WITH PROPER CONNECTION. A RELIABLE 30 A MAXIMUM FUSED POWER CIRCUIT MUST BE PROVIDED FOR THE CONTROL SYSTEM. CATTRON RECOMMENDS THE POWER CONNECTION BE MADE DIRECTLY TO THE BATTERY WITH THE FUSE ELECTRICALLY CLOSE TO THE BATTERY. -
Page 61: Welding On Equipment With Electronic Controls
CANplus CP1000 & CP750-E Control Panel Operation Manual Locate inductive devices as far as possible from the components of the electronic control system. When using electric motors, it may also be necessary to add isolation relays to eliminate voltage transients, noise and prevent back feed. -
Page 62: Testing A Warning Or Shutdown
CANplus CP1000 & CP750-E Control Panel Operation Manual Possible Cause Possible Remedy Display configuration problem Reset display using Restore Defaults CAN failure Check CAN (see the Testing CAN section) ECU not sending data Repair or replace ECU Display shows Bad or Corrupt Configuration... -
Page 63: Fmi
CANplus CP1000 & CP750-E Control Panel Operation Manual Description Engine Oil Level Engine Oil Pressure Engine Coolant Temperature Coolant Level 14.5.2 FMI FMI codes are defined by SAE J1939-71. Refer to the ECU documentation for correct interpretation of the FMI codes for a specific SPN. -
Page 64: Certifications
CANplus CP1000 & CP750-E Control Panel Operation Manual 15 Certifications 15.1 FCC Part 15 Certification This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. -
Page 65: Industry Canada Certification
CANplus CP1000 & CP750-E Control Panel Operation Manual 15.2 Industry Canada Certification These statements are required to be listed in both English and French Languages. Note: This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. -
Page 66: Technical Support
CANplus CP1000 & CP750-E Control Panel Operation Manual 16 Technical Support For remote and communication control systems support, parts and repair, or technical support, visit us online www.cattron.com/contact. *Patented or Patent Pending www.cattron.com/resources/cattron-patents 9M02-1000-A401-EN Revision H... -
Page 67: Icons Glossary
CANplus CP1000 & CP750-E Control Panel Operation Manual 17 Icons Glossary 17.1 Gauge Icons Icon Description Fuel Pressure Fuel Level Engine Oil Level Engine Oil Pressure Inlet Air Pressure Engine Coolant Pressure Engine Coolant Temperature Engine Coolant Level Clutch Pressure... -
Page 68: Status Gauge Icons
CANplus CP1000 & CP750-E Control Panel Operation Manual Icon Description Exhaust Gas Temperature Fuel Temperature Engine Oil Temperature Transmission Oil Temperature Fuel Consumption Rate Engine Speed Total Engine Hours 1761 SCR Fluid Level 3719 Soot Percentage 3720 Ash Percentage 17.2 Status Gauge Icons NOTE: Not all engine templates use the icons on this page. - Page 69 CANplus CP1000 & CP750-E Control Panel Operation Manual Icon Description Regeneration Needed Low SCR Fluid High Exhaust Temperatures Active Regeneration Inhibited by Panel or other reasons Regeneration Needed - Most Severe Regeneration Needed - Least Severe Aftertreatment Fault - Lease Severe...
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Page 70: Status Bar Icons
CANplus CP1000 & CP750-E Control Panel Operation Manual 17.3 Status Bar Icons Icon Description BLE - Device Connected BLE - Device Disconnected Cellular - Excellent Connection Cellular - Good Connection Cellular - Moderate Connection Cellular - No Signal Cellular - Poor Connection... -
Page 71: Autostart Dashboard Icons
CANplus CP1000 & CP750-E Control Panel Operation Manual Icon Description GPS - Poor GPS - No Fix / NA Autostart Active 17.4 Autostart Dashboard Icons Icon Description AutoStart - AutoStart Switch Active AutoStart - AutoStart Switch Inactive AutoStart - Maintain Throttle Mode... - Page 72 CANplus CP1000 & CP750-E Control Panel Operation Manual Icon Description Action - Navigate Down Action - Navigate Up Action - Request Stored Alarms Navigation - Alarms Page Navigation - Database Viewer Navigation - Emissions Menu Navigation - Select Gauge Page / Rotate Gauge Pages...
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