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Related Manuals for Cattron CANplus CP750
Summary of Contents for Cattron CANplus CP750
- Page 1 CANplus CP750 Control Panel Operation Manual 9M02-1000-A101-EN...
- Page 2 Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a tradename herein, Cattron means Cattron Holdings, Inc.
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Page 3: Table Of Contents
CANplus CP750 Control Panel Operation Manual Contents Important Safety and Emissions Information ......................... 7 Safety Notation ............................... 7 Safety Instructions ............................7 Auxiliary Engine Stop Disclaimer ........................8 Autostart Disclaimer ............................9 General Emissions Disclaimer ........................9 Exhaust Emissions Compliance/Autostart Disclaimer ..................9 Introduction .................................... - Page 4 CANplus CP750 Control Panel Operation Manual Dead Band ..............................22 Configuration .................................... 23 Configuration Menu ............................23 Display Menu ..............................24 7.2.1 Units Menu ..................... 24 7.2.2 Language Menu ..................... 25 7.2.3 Button Beep ....................25 7.2.4 Gauges Menu ....................25 7.2.5 Service Menu ....................
- Page 5 CANplus CP750 Control Panel Operation Manual 7.6.2 Modbus Add ....................40 7.6.3 Status ......................40 Db Viewer ..............................41 Preferred Screen Store ..........................41 Popup Messages and Alerts ......................... 41 7.9.1 Service Required ................... 41 7.9.2 Data Communications Failure ................ 42 7.9.3 Data Not Available ..................
- Page 6 CANplus CP750 Control Panel Operation Manual 10.6.3 Battery Positive Connection ................. 51 10.6.4 Voltage Drop ....................52 10.6.5 Suppression of Voltage Transients (Spikes)..........52 10.6.6 Welding on Equipment with Electronic Controls ........... 52 10.7 Control System Troubleshooting ........................53 10.7.1 Testing CAN Bus ..................54 10.8 Diagnostic Trouble Codes (DTC) .........................
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Page 7: Important Safety And Emissions Information
CANplus CP750 Control Panel Operation Manual Important Safety and Emissions Information 1.1 Safety Notation This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you. Please read and follow ALL SAFETY INSTRUCTIONS. WARNING IMPORTANT AND URGENT SAFETY INFORMATION – A HAZARD THAT WILL, IF NOT AVOIDED, CAUSE SERIOUS INJURY OR LOSS OF LIFE. -
Page 8: Auxiliary Engine Stop Disclaimer
CANplus CP750 Control Panel Operation Manual CAUTION CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR USE ON, APPLICATIONS REQUIRING EXPLOSIVE PROOF COMPONENTS. FURTHER, CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR APPLICATION WITHIN, HAZARDOUS OR EXPLOSIVE ENVIRONMENTS. CAUTION THE INSTALLER OF THIS CANPLUS PRODUCT IS SOLELY RESPONSIBLE FOR ENSURING THAT ALL OSHA, ANSI, CE OR OTHER APPLICABLE STANDARDS ARE MET WITH RESPECT TO... -
Page 9: Autostart Disclaimer
CANplus CP750 Control Panel Operation Manual Typical operation is as follows: 1. Pull the AUX Engine STOP button “OUT” (away from the panel face) to allow engine operation. 2. Push the AUX Engine STOP button “IN” (toward the panel face) to initiate an AUXILLIARY Engine Stop. Autostart Disclaimer This panel/machine may be equipped with an automatic engine start-up system that could result in the automatic starting and stopping of the engine/machine at any time. -
Page 10: Introduction
Messenger investment. Remote monitoring can alert maintenance requirements, operational problems, improper operation and location with a geo-fence alert. The Web-browser interface allows for monitoring an entire fleet of equipment in a central location. Contact Cattron at www.cattron.com/contact for more information. - Page 11 Control Panel Operation Manual WARNING WHEN REPLACEMENT PARTS ARE REQUIRED, CATTRON RECOMMENDS USING REPLACEMENT PARTS SUPPLIED BY CATTRON OR PARTS WITH EQUIVALENT SPECIFICATIONS. FAILURE TO HEED THIS WARNING COULD LEAD TO PREMATURE FAILURE, PRODUCT DAMAGE, PERSONAL INJURY OR DEATH. 9M02-1000-A101-EN...
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Page 12: Overview
CANplus CP750 Control Panel Operation Manual Overview The CANplus CP750 control panel is a universal platform to monitor, control and automatically start/stop both electronically and mechanically governed diesel engines. The microprocessor-based, solid-state design uses high power semiconductors instead of outdated electromechanical relays to ensure reliable high current switching. -
Page 13: Display
CANplus CP750 Control Panel Operation Manual Display The CANplus display consists of five soft buttons that simplify the user interface. These buttons allow access to a context-dependent button bar that appears above the buttons when any of the first four buttons (buttons 1 to 4, starting from the left) is pressed. -
Page 14: Analog Gauge
CANplus CP750 Control Panel Operation Manual Analog Gauge Pages Analog Gauge Pages provide four independent pages of analog gauges. To enable Analog Gauge Pages, press any of the first four buttons to show the top-level button bar and then press button 1 . -
Page 15: Digital Gauge
CANplus CP750 Control Panel Operation Manual Digital Gauge Pages Digital Gauge Pages display the same data as the Analog Gauge Pages, but in digital only format. To enable Digital Gauge Pages, press any of the first four buttons to show the top-level button bar and then press button . -
Page 16: Digital Transducer Gauge
CANplus CP750 Control Panel Operation Manual Digital Transducer Gauge The Digital Transducer Gauge displays the transducer value as a digital only value. The switch state is not displayed on the Digital Transducer Gauge. Active Alarms Current alarm conditions are displayed in plain language on popup messages and can be viewed in the alarm list. Various diagnostic screens allow detailed investigation of the CAN bus data stream. -
Page 17: Alarm List
CANplus CP750 Control Panel Operation Manual MOD = Moderately Severe LS = Least Severe Alarm List The Alarm List is accessed by pressing any button while an alarm popup is displayed or by pressing any of the first four buttons to show the button bar and then pressing button 4 . -
Page 18: Manual Operation
If the display beeps for longer than one second, it indicates a self-test fault. Users can attempt to rectify the fault by restoring factory defaults (see the Configuration Menu section for more details). Contact Cattron at www.cattron.com/contact for assistance if the fault persists. -
Page 19: Digital Rotary Throttle
CANplus CP750 Control Panel Operation Manual Digital Rotary Throttle The optional Digital Rotary Throttle uses a rotary switch to simulate the operation of a throttle potentiometer. Like the Throttle, when first started the requested engine speed is RPM. Turning the throttle knob Ramp Idle clockwise increases the requested engine speed. -
Page 20: Automatic Start/Stop Operation
CANplus CP750 Control Panel Operation Manual Automatic Start/Stop Operation Turning the control system key to the Autostart position causes all LEDs to illuminate once, the Auto Standby indicator is illuminated and the start-up screen is displayed while a self-test is performed. After the start-up screen is cleared, the display shows the transducer reading and switch status on the Analog Transducer/Switch... -
Page 21: Start And Stop Events
CANplus CP750 Control Panel Operation Manual Start and Stop Events The Start and Stop Events are determined by the combination of Start/Stop Mode and Function, as described in the following tables: Start/Stop Modes Description Single Switch Switch one controls automatic operation. Dual Switch Both switch inputs control automatic operation. -
Page 22: Maintain Functions
CANplus CP750 Control Panel Operation Manual Note: When the switch inputs are the source of the start event in Xducer & Sw mode, only the switches will stop the engine. Transducer Fault Mode must be configured for Transducer Mode. The Factor default shuts down the engine when a transducer fault occurs. -
Page 23: Configuration
Windows® PC program and a hardware adapter that allows total access to the parameters of the panel. For more information about the CANplus Configurator, please contact Cattron at www.cattron.com/contact. Configuration Menu allows the user to set various operating parameters such as US or metric units, Configuration Menu or scale limits for the tachometer and service timers. -
Page 24: Display Menu
CANplus CP750 Control Panel Operation Manual Note: Most configuration changes take effect immediately. Some such as Idle RPM take effect on the next power-up. Display Menu The Display Menu allows the user to configure items affecting how information is displayed. 7.2.1 Units Menu This menu allows the user to set the units used for speed, distance, pressure, volume and temperature independently. -
Page 25: Language Menu
CANplus CP750 Control Panel Operation Manual Parameter Units Temperature °F (Fahrenheit) °C (Celsius) 7.2.2 Language Menu This menu allows the user to choose between English, Swedish, French, German, Spanish, Italian, Dutch and Portuguese. The currently selected value is indicated by the check mark to the right. -
Page 26: Service Menu
CANplus CP750 Control Panel Operation Manual 7.2.4.3 Quad Adjust Quad Adjust allows the user to disable the Adjust Mode in the Analog and Digital Gauge Pages. Button 3 disables Quad Adjust while button 4 enables Quad Adjust. Disabling Adjust Mode locks the current gauge configuration and prevents the operator from accidentally changing the gauge configuration. -
Page 27: System Menu
CANplus CP750 Control Panel Operation Manual System Menu The System Menu allows the user to configure items affecting how the system functions. Button 4 cycles through the available values for the selected i t em. 7.3.1 Demo The display supports several demo modes to operate with simulated data. Mode 1 simulates speed data and engine parameters. -
Page 28: Com Viewer
CANplus CP750 Control Panel Operation Manual Setting Metric Display CAN Address Alarm Filter SPN Version Speed Source Auto PIN Entry 1111 Max Gauge RPM 2500 Max Gauge Speed 40 MPH 60 km/h Speed Units km/h Distance Units Miles Pressure Units Volume Units Temperature Units ºF... -
Page 29: J1939 Settings
CANplus CP750 Control Panel Operation Manual Button 1 freezes the display while button 2 shows the CAN bus data statistics screen. 7.3.3.2 Engine Config This screen displays the engine configuration information received from the ECU. Button 2 selects the next page of engine configuration while button 1 selects the previous page. -
Page 30: Pin Settings
CANplus CP750 Control Panel Operation Manual 7.3.4.2 Display CAN Add As mentioned previously, every device has a unique address and the display is no different. The default display address is 40, which is the recommended address for single engine setups. Note: Incorrectly configuring the Display Address can result in data collisions on the CAN bus. - Page 31 CANplus CP750 Control Panel Operation Manual 7.3.5.2 PIN Change This option allows the PIN to be changed. The user is prompted for the current PIN, as follows: The user is then prompted for the new PIN. The new PIN must be confirmed by entering it a second time before the PIN is changed. If the new PINs match, a confirmation screen is displayed, as follows: However, if the two PINs entered do not match, an error message is displayed and the PIN is unchanged.
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Page 32: About
IF THE PIN IS CHANGED FROM THE DEFAULT AND THE NEW PIN IS LOST, THE CONFIGURATION MODE WILL NOT BE ACCESSIBLE. CLEARING THE PIN REQUIRES RETURNING THE DISPLAY TO CATTRON FOR SERVICE. 7.3.6 About This screen displays the following product information:... -
Page 33: Autostart Menu
CANplus CP750 Control Panel Operation Manual Autostart Menu The Autostart Menu allows the user to configure automatic start/stop operation. Refer to the Automatic Start/Stop Operation section for more information. 7.4.1 Mode This menu selects the basic automatic start/stop operation mode. Button 4 cycles through Single Switch, Dual Switch, Transducer... - Page 34 CANplus CP750 Control Panel Operation Manual 7.4.3.1 Idle RPM This option selects the RPM that the control system will request for idle speed. Idle can be set to compensate for parasitic loads such as hydraulic pumps or compressors. Idle RPM is the low-speed setting of the optional two- state or three-state throttle switches.
- Page 35 CANplus CP750 Control Panel Operation Manual 7.4.3.3 Run RPM This option selects the RPM that the control system will request for run speed. The run speed is the normal operating speed during automatic start/stop operation. Run RPM is the high-speed setting of the optional two- state or three-state throttle switches.
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Page 36: Transducer
CANplus CP750 Control Panel Operation Manual 7.4.3.5.1 Gain This option controls the aggressiveness of the maintain servo modes. 7.4.3.5.2 Delay 10mS This option controls how quickly the maintain servo mode responds to changes in level. 7.4.4 Transducer The transducer submenu configures the transducer type and set points. 7.4.4.1 Type This option selects between Level and Pressure. -
Page 37: Starter
CANplus CP750 Control Panel Operation Manual 7.4.4.6 Dead Band This option sets the amount of change from the target point required to alter the engine speed. 7.4.5 Starter This starter submenu configures starter control options for Autostart. 7.4.5.1 Restart Attempts This option selects the number of times to attempt restart. -
Page 38: Cp750 Can Add
CANplus CP750 Control Panel Operation Manual Note: Switching governor modes requires cycling power before calibrating the RPM. The CANplus Configurator must be used to configure mechanical engine parameters. 7.5.2 CP750 CAN Add This option selects the address used by the display to communicate with the CANplus I/O board. -
Page 39: Alarm Settings
CANplus CP750 Control Panel Operation Manual Function Description Running The output is active when the engine RPM exceeds 500 RPM. AS Armed The output is active when the keyswitch is in the Autostart position and the engine has not stopped due to a fault. At Speed The output is active when the engine is at or above the Operating RPM. -
Page 40: Telemetry Menu
CANplus CP750 Control Panel Operation Manual Telemetry Menu The Telemetry Menu allows configuring of the optional telemetry system. 7.6.1 Telem J1939 Add This option defines the address that the telemetry module is using for CAN bus communications. Note: The display will be unable to communicate with the telemetry module if this address is incorrect. 7.6.2 Modbus Add This option selects the Modbus slave address that the telemetry module will use for Modbus communications. -
Page 41: Db Viewer
CANplus CP750 Control Panel Operation Manual Db Viewer The Database Viewer Menu displays and decodes all data monitored by the display, as shown below. This diagnostic tool allows viewing data that is not normally displayed. The list can be scrolled using buttons 1 and 2 . -
Page 42: Data Communications Failure
CANplus CP750 Control Panel Operation Manual 7.9.2 Data Communications Failure The data communications failure popup icon flashes if the display does not detect data. The warning disappears and normal operation resumes once data is detected. A popup warning for data communications failure is shown below. -
Page 43: Button Lock
CANplus CP750 Control Panel Operation Manual 7.9.5 Button Lock The display’s five buttons can be locked so the operator does not accidentally change settings or access another display mode. Button Lock is enabled by pressing and holding buttons 1 and 5 simultaneously for one second. Repeating this operation restores normal button operation. -
Page 44: Forced Regeneration
However, if this submenu is not visible as shown in these instructions, then the control panel must have “Enable Tier 4 Control” turned on (i.e., activated), using the CANplus Configuration tool, appropriate software and your PC. You will need to consult Cattron at www.cattron.com/contact to properly configure the panel with the correct Tier 4 engine template to match your engine. -
Page 45: Instructions
CANplus CP750 Control Panel Operation Manual Instructions 1. Hold down the far right button (button 5) on the display until the Configuration menu appears. 2. Use the arrow down button (button 2) to move the cursor next to the Tier 4 Control submenu, as shown below. - Page 46 CANplus CP750 Control Panel Operation Manual 5. Press and hold the Hold Forced button (button 3) to force a regen process. The banner shown below will appear once the request message is sent from the display. 6. When regeneration is in process, the option to cancel becomes available. Press and hold the Hold Cancel button (button 3) to cancel the regen request if needed.
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Page 47: Miscellaneous
CANplus CP750 Control Panel Operation Manual Miscellaneous 10.1 Emissions System Functionality Note: GENERAL EMISSIONS DISCLAIMER This panel may include provision(s) for operator input such as FORCE REGENERATION, INHIBIT REGENERATION, INTERLOCK and others specific to US and International emissions regulations. Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner and/or operator of the machine/engine on which this panel is connected. -
Page 48: Emissions System Display Indications
CANplus CP750 Control Panel Operation Manual 10.2 Emissions System Display Indications Examples of potential Exhaust Emission system display indications and general definitions are shown in the following table. However, please note that this is not an exhaustive list. Display Indication General Definition The engine particulate filter is potentially in need of regeneration. -
Page 49: Regen / Inhibit Switch Overview
CANplus CP750 Control Panel Operation Manual 10.3 REGEN / INHIBIT Switch Overview Operation of the REGEN/ INHIBIT switch differs with respect to engine manufacturer. However, on single switch systems as shown to the right, the REGEN side of the rocker switch is engaged (the dwell to hold the switch differs by manufacturer) to “FORCE”... -
Page 50: Harnesses
USE CATTRON PROVIDED CAVITY PLUGS TO SEAL THE CONNECTOR IF WIRES ARE REMOVED. 10.5.2 Unsealed Connectors For unsealed connectors exposed to the elements, Cattron recommends using dielectric grease to protect the contacts. CAUTION CATTRON DOES NOT RECOMMEND USING SEALANT WITH UNSEALED CONNECTORS. -
Page 51: Battery Circuit Requirements
Maximum Starter Relay Excitation Current Draw 5 A @ 12 V 3 A @ 24 V Cattron provides suitable heavy-duty relays and generic starter relay wiring kits in both 12 V and 24 V. 10.6.2 Battery Circuit Requirements CAUTION IMPROPER WIRING CAN CAUSE ELECTRICAL NOISE OR UNRELIABLE OPERATION AND MAY DAMAGE THE CONTROL SYSTEM OR OTHER COMPONENTS. -
Page 52: Voltage Drop
Control Panel Operation Manual DISCONNECTING THE BATTERY WHILE THE ENGINE IS RUNNING MAY RESULT IN DAMAGE TO ELECTRICAL COMPONENTS. WHEN USING A BATTERY DISCONNECT SWITCH, CATTRON RECOMMENDS USING A TWO POLE SWITCH TO DISCONNECT BOTH THE BATTERY AND ALTERNATOR OUTPUT. -
Page 53: Control System Troubleshooting
CANplus CP750 Control Panel Operation Manual 2. Disconnect the negative battery cable from the battery. 3. Open any installed battery disconnect switch. 4. Unplug the control system if possible. 5. Connect the welding ground cable as close as possible to the area to be welded. 6. -
Page 54: Testing Can Bus
CANplus CP750 Control Panel Operation Manual 10.7.1 Testing CAN Bus Most information provided to the CANplus display is sent by the ECU via the CAN bus. CAN is an international data bus used to support SAE J1939. If this connection is broken or improperly terminated, the CANplus display cannot show ECU parameters such as engine hours, oil pressure and diagnostic codes. -
Page 55: Fmi
CANplus CP750 Control Panel Operation Manual Description Engine Oil Level Engine Oil Pressure Engine Coolant Temperature Coolant Level 10.8.2 FMI FMI codes are defined by SAE J1939-71. Refer to the ECU documentation for correct interpretation of the FMI codes for a specific SPN. The following table describes each FMI. FMI Descriptions Description Data valid but above normal operational range... -
Page 56: Data Parameters Monitored
CANplus CP750 Control Panel Operation Manual 10.8.3 Data Parameters Monitored This table lists the engine and transmission parameters that are monitored via the CAN bus. The parameters can be displayed by the user-configurable gauge pages or the single analog gauge. DB is an abbreviation for the internal database which stores all data transmitted from the engine/transmission. - Page 57 CANplus CP750 Control Panel Operation Manual Icon Parameter Gauge Pages Single Gauge Database Barometer Pressure ● ● Auxiliary Pressure 1 ● ● ● Turbo Pressure ● ● ● Air Inlet Pressure ● ● ● ● Air Filter Differential Pressure Injector Metering Rail 1 Pressure ●...
- Page 58 CANplus CP750 Control Panel Operation Manual Icon Parameter Gauge Pages Single Gauge Database Percentage (%) ● ● Acceleration Position ● ● ● Engine Oil Level ● ● ● Coolant Level ● ● Fan Speed ● ● Drivers Demand Percent Torque ●...
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Page 59: Abbreviations
CANplus CP750 Control Panel Operation Manual 10.8.4 Abbreviations The units MPG and Gal denote US gallons. For non-US gallons (UK, Canada, etc.), the units are denoted as IMPG or IGal. N denotes nautical miles. KTS denotes knots. Note: If a parameter is not transmitted on the CAN bus, it will not be possible to select it. If a configured gauge parameter is unavailable, is displayed. -
Page 60: Additional Information
CANplus CP750 Control Panel Operation Manual Additional Information 11.1 Products/Deliverables Licensed Product Information Software codes with product numeric values equal to 001-xxxx-yyyy-zzz; where xxxx, yyyy, and zzz • equal (0000...9999) Software codes qualified under the same numeric regimen detailed above or including the verbal •... -
Page 61: Technical Support
CANplus CP750 Control Panel Operation Manual Technical Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact. 9M02-1000-A101-EN Revision B... - Page 62 Due to continuous product improvement, the information provided in this document is subject to change without notice. Cattron Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483 9M02-1000-A101-EN Revision B...
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