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Summary of Contents for Cattron CANplus CP500
- Page 1 ™ CANplus CP500 Control Panel Operation Manual 9M02-1000-A500-EN...
- Page 2 Cattron makes no warranties as to non-infringement nor as to the fitness, merchantability, or sustainability of any Cattron products for any specific or general uses. Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind.
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Page 3: Table Of Contents
CANplus CP500 Control Panel Operation Manual IMPORTANT SAFETY AND EMISSIONS INFORMATION ..................6 ............................6 AFETY OTATION ..........................6 AFETY NSTRUCTIONS ......................8 UXILIARY NGINE ISCLAIMER .....................8 XHAUST MISSIONS OMPLIANCE ISCLAIMER OVERVIEW................................9 DISPLAY ................................ 10 ............................10 ONTROLLER , & A ..........11 NALOG... - Page 4 CANplus CP500 Control Panel Operation Manual ............................. 35 NTIFREEZE CANPLUS CONTROL ............................ 36 ..........................36 YNAMIC HROTTLING ..........................36 AUSE AT UN SPEED ........................36 HROTTLE BY AINTAIN OINT ............................. 36 ONTROLLED ..........................37 INEAR HROTTLING ........................37 ANUAL MODE OGGLE ......................
- Page 5 CANplus CP500 Control Panel Operation Manual 11.4.2 Testing CAN ............................. 48 11.5 (DTC) ......................49 IAGNOSTIC ROUBLE ODES 11.5.1 Typical SPNs ............................ 49 11.5.2 FMI ..............................49 CERTIFICATIONS ............................51 12.1 FCC P 15 C ........................51 ERTIFICATION 12.2 ......................52...
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Page 6: Important Safety And Emissions Information
CANplus CP500 Control Panel Operation Manual Important Safety and Emissions Information Safety Notation This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you. Please read and follow ALL SAFETY INSTRUCTIONS. WARNING IMPORTANT AND URGENT SAFETY INFORMATION – A HAZARD THAT WILL, IF NOT AVOIDED, CAUSE SERIOUS INJURY OR LOSS OF LIFE. - Page 7 CANplus CP500 Control Panel Operation Manual CAUTION THE SPECIFYING ORIGINAL EQUIPMENT MANUFACTURER (OEM) AND/OR INSTALLER OF ANY CANPLUS PANEL IS RESPONSIBLE FOR ALL SAFETY LABELING AND OPERATOR EDUCATION REGARDING THE SAFE OPERATION OF THIS PANEL AND THE OPERATION OF THE SPECIFIC MACHINE THAT THIS PANEL IS INSTALLED UPON, INCLUDING CONFORMANCE TO EXHAUST EMISSIONS REGULATIONS.
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Page 8: Auxiliary Engine Stop Disclaimer
CANplus CP500 Control Panel Operation Manual Auxiliary Engine Stop Disclaimer This panel or harness may include an optional Auxiliary Engine Stop feature. Please note that the Auxiliary Engine Stop feature is NOT intended to function as the machine/equipment Emergency Stop or to be purposed as an Emergency Stop for safety purposes. -
Page 9: Overview
Control Panel Operation Manual Overview The CANplus CP500 control panel offers both manual and auto-start options for controlling electronically governed diesel or natural gas engines compliant with EPA Tier 4 and EU Stage V regulations. It is also compatible with mechanically governed engines. The panel features a x.x” diagonal QVGA (480x272 pixels) LCD... -
Page 10: Display
CANplus CP500 Control Panel Operation Manual Display The CANplus display is a robust, sunlight-viewable 2.8” QVGA color display 6 large control buttons housed in a rugged, water-tight IP67 rated enclosure. The 6 buttons provide positive tactile feedback when pressed. The display can show virtually any SAE J1939 parameter reported by the ECU, including RPM, engine temperature, oil pressure and diagnostic codes. -
Page 11: Analog Gauge Pages, Digital Gauge Page, & Autostart Dashboard
CANplus CP500 Control Panel Operation Manual Analog Gauge pages, Digital Gauge page, & Autostart Dashboard There are four independently configurable pages of analog gauges. Each page has 6 configurable analog gauges. Pressing and releasing the ENTER button will toggle thru the four pages. After the fourth analog gauge page, pressing and releasing the ENTER button will advance to the Digital Gauge Page, which shows the values of 12 different parameters. -
Page 12: Autostart Dashboards
CANplus CP500 Control Panel Operation Manual Autostart Dashboards Maintain Stop Condition Mode and with Delay time Point countdown Start Condition with Delay time countdown Maintain Level and Level & Point line Start/Stop lines Active Alarms When an active alarm is received, a popup window is overlaid on the current screen. The popup includes a plain language description in addition to the standard SPN/FMI (Suspect Parameter Number/Failure Mode Indicator) pair defined by the SAE J1939 standard. -
Page 13: Alarm List
CANplus CP500 Control Panel Operation Manual Alarm List The Alarm List is accessed by pressing the ENTER button while an alarm popup is displayed. Alarms not yet acknowledged are shown in white text on a red background, while acknowledged alarms are shown in white on black. -
Page 14: Service Timers
CANplus CP500 Control Panel Operation Manual The Alarm List can be closed by using the RABBIT and TURTLE buttons to highlight the Exit icon. Stored Faults Exit Alarm list Service Timers The panel’s display provides 16 service timers to alert the operator of required maintenance. The time interval for each timer can be adjusted in increments of 10 hours. -
Page 15: Menus
CANplus CP500 Control Panel Operation Manual Menus The menu pages can be accessed by pressing and holding the ENTER button. The top-level menu page will then appear. Once in the menu, the RABBIT and TURTLE buttons are used to navigate up and down thru the menus, respectively. -
Page 16: Menu Tree
CANplus CP500 Control Panel Operation Manual decrement the digit. Press the ENTER button to accept the new value. When all done, use the RABBIT and TURTLE buttons to highlight the to accept the change. 3.7.2 Menu Tree The menu tree is shown below. Some menus items are suppressed based on the access level currently allowed. - Page 17 CANplus CP500 Control Panel Operation Manual – Change – Entry Off/On – • Engine • Engine Specific Settings – Starter Running Threshold Max Starter On (s) Min Starter On (ms) Dropout RPM Restart Delay (s) Restart Attempts – Mechanical Engines...
- Page 18 CANplus CP500 Control Panel Operation Manual – Increment – Max RPM – Change / sec Autostart • Behavior – Operation High → Low Low → High – Start-Stop With Dual Switch, Single Switch, Transducer, Transducer w/ Backup Switches, Scheduler Only, Timed Run, Cycle Run, Single Start/Stop, Remote Control, Pressure Washer –...
- Page 19 CANplus CP500 Control Panel Operation Manual · Low Warning Alarm · Low Shutdown Alarm · High Warning Alarm · High Shutdown Alarm · Type & Range • Scheduler – Method Allowed Times, Disabled, Override – Schedule A-P Days of the Week...
- Page 20 CANplus CP500 Control Panel Operation Manual • Inputs – Event Manager Oil Pressure Coolant Temp Fuel Level Battery Voltage Engine Speed – Aux Switch 1-6 Armed When · Always, Never, Autostart, Manual Start Engine Condition · Always, Stopped, Running Switch Type Engine Stop ·...
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Page 21: Access Levels
CANplus CP500 Control Panel Operation Manual 3.7.3 Access Levels The available menu items are dependent upon the current access level. The current access level is shown in the upper right corner while in the menus. The CP500 supports up to three independent PINs that are configurable. -
Page 22: Engine Setup
CANplus CP500 Control Panel Operation Manual Engine Setup Engine Setup Setting up the panel for a particular engine can be done through the menus. However, some engines require changes to multiple parameters, see section 4.3 and 4.4 Electronically Governed Engines All of the following panel menu actions described in this section require Admin-level privileges. -
Page 23: Mechanically Governed Engines
CANplus CP500 Control Panel Operation Manual Configurations/notes Deutsch Pin Description Notes Connector (BOLD * = Default) Key Switch 1A Key Switch Power signal for indicating unit is keyed ON. Differs from ECU- Power Available as Transducer Power Fuel, which times out with the display... -
Page 24: Typical D21 Pinout For Mechanically Governed Engine
CANplus CP500 Control Panel Operation Manual 4. Use the Extend or Retract controls to adjust the throttle arm to its Maximum point and select Set Max Travel Point on the panel. The engine does not need to be running. 5. Crank up the engine. Better RPM accuracy is achieved if the engine is allowed to warm up before proceeding. - Page 25 CANplus CP500 Control Panel Operation Manual Configurations/notes Deutsch Pin Description Notes Connector (BOLD * = Default) CAN H CAN H AUX SW IN 1 Autostart SW-1/Ext-Rabbit/AUX SW in 1 AUX Sensor IN 2 Low Impedance Resistive Fuel Level sensor *Patent Pending...
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Page 26: Manual Operation
CANplus CP500 Control Panel Operation Manual Manual Operation Use the following steps for manual operation: 1. Ensure that the Auxiliary Engine Stop (if fitted) is not activated. 2. Turn the key switch to the run position. 3. Press and hold the Run button. -
Page 27: Autostart Operation
CANplus CP500 Control Panel Operation Manual Autostart Operation Prerequisites The CP500 is capable of starting and stopping the engine or motor based on external triggers and/or timed schedules. Note: It is important to note that the engine or motor may start without warning or notice. -
Page 28: Configuring Operation
CANplus CP500 Control Panel Operation Manual Click here to view Transducer with Backup Switches. 6.4.1 Configuring Operation Configuring Autostart begins with selecting the desired behavior. The two choices are as follows: 1. High to low, examples: • High water level to low water level •... - Page 29 CANplus CP500 Control Panel Operation Manual Start/Stop Events Engine or Motor Starts When Engine or Motor Stops When Transducer with Backup Input is above high set point; Dual Input is below low set point; Dual Switches Switch mode if Transducer fault is...
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Page 30: Configuring The Transducer
CANplus CP500 Control Panel Operation Manual Faults Transducer Level Low-Level Switch High-Level Switch Result Above Low-Level Point Open — Transducer is within normal operating range, but value is incorrect (too high) because low- level float should be closed Below High-Level Point —... -
Page 31: Configuring Start And Stop Delays
CANplus CP500 Control Panel Operation Manual The following figure demonstrates the responsiveness of a system to adjustments in Throttle Aggressiveness. A fast-responding system will need a lower aggressiveness value. Otherwise, the RPMs will overshoot and undershoot the target value as depicted in the graph by the red “Too High” throttle aggressiveness line. Ideally, the RPM should quickly ramp up and home in on a small RPM range to maintain the target value as depicted in the graph by the green “Correct”... -
Page 32: Ramp Profile
CANplus CP500 Control Panel Operation Manual 6.4.5 Ramp Profile The Auto ramp profile allows the use of configurable warm up and cool down profiles to help protect the equipment and other assets such as plumbing, or to ensure proper ramp up and down of pressure or flow. An example is shown below. -
Page 33: Configuring Rpm And Time Profile Settings
CANplus CP500 Control Panel Operation Manual 6.4.6 Configuring RPM and Time Profile Settings Setting Description Idle RPM Selects the RPM that the control system will request for idle speed. If the engine or motor is started, it will always begin running at Idle speed. -
Page 34: Scheduler
CANplus CP500 Control Panel Operation Manual • Type and Range – 4 mA Scaled Value Value in setup units represented by a 4-mA reading – 20 mA Scaled Value Value in setup units represented by a 20-mA reading – Setup Units Units used to setup the 4 mA and 20 mA scaled values –... -
Page 35: Auto Battery Recharge
CANplus CP500 Control Panel Operation Manual Auto Battery Recharge The CP500 can be configured to monitor the battery and crank up the engine to recharge the battery once the battery voltage falls to a configured level. To enable and configure this feature with Tech or Admin level access, Autostart→... -
Page 36: Canplus Control
Control Panel Operation Manual CANplus Control The CP500 has expanded throttle capabilities, which provides users with more options to control electronically governed engines, electrical motors, or mechanically governed engines when equipped with the Cattron Throttle Actuator. CANplus Control Throttling Options: •... -
Page 37: Linear Throttling
CANplus CP500 Control Panel Operation Manual Linear Throttling Linear Throttling Allows an external device to control the throttle using a 4-20 mA input Click here for a video showing Setup and Demonstration on another CANplus panel or go to https://youtu.be/3HILfk1TSV8... -
Page 38: Qr-Assist
CANplus CP500 Control Panel Operation Manual QR-Assist™* The CP500 has built-in QR-Assist technology that dynamically generates a diagnostic QR-Code that is tied to diagnostic trouble codes for the Panel, Engine, VFD, Pump, or Machine. In addition to the trouble code itself, the dynamically generate QR Codes also contain valuable details about the machine at the time the trouble code occurs. -
Page 39: Configuration And Manufacturing Info
The software suite is meticulously maintained and regularly updated. These free updates include software enhancements and new functionality, and they ensure compatibility with evolving technologies. Please see the Resources section at www.cattron.com/CP500. CANplus Customizer Software Suite and a USB Drive The CP500 introduces the ability to import and export configurations using a USB drive. -
Page 40: Import Configurations For Storage
CANplus CP500 Control Panel Operation Manual 9.4.1 Import Configurations for storage Use the Customizer software to create the desired configurations and save them to a USB drive. Place the drive System → Import Configurations. in the panel’s USB port and with Tech or Admin level access, navigate to Use the display buttons to select the file to copy to the panel’s storage. -
Page 41: Importing The Manufacturer Info File
CANplus CP500 Control Panel Operation Manual 9.5.2 Importing the Manufacturer Info file System → Import Place the drive in the panel’s USB port and with Admin level access, navigate to Manufacturer Info. Use the display buttons to select the file to copy to the panel’s storage. Pressing the 4 display button will copy the file to the panel’s storage. -
Page 42: Firmware Update
CANplus CP500 Control Panel Operation Manual Firmware Update The CP500 utilizes a USB drive and its USB front USB port to update the application firmware. 10.1 Updating via USB Drive 10.1.1 Preparation Copy the update file into the root directory of an empty USB stick, which has been formatted with FAT32. -
Page 43: Miscellaneous
CANplus CP500 Control Panel Operation Manual Miscellaneous 11.1 Emissions System Functionality Note: GENERAL EMISSIONS DISCLAIMER This panel may include provision(s) for operator input such as FORCE REGENERATION, INHIBIT REGENERATION, INTERLOCK, and others specific to US and International emissions regulations. Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner and/or operator of the machine/engine or motor on which this panel is connected. -
Page 44: Typical J1939 Wiring Topology
CANplus CP500 Control Panel Operation Manual 11.2.1 Typical J1939 Wiring Topology 11.2.2 Engine Harness Connector Connection to the engine is provided by a Deutsch/TE 21 pin connector (Part Number HDP24-24-21PE). The mating connector is Deutsch/TE (Part Number HDP26-24-21SE). Signals are shown in Table 1. -
Page 45: Sealed Connectors
USE CATTRON PROVIDED CAVITY PLUGS TO SEAL THE CONNECTOR IF WIRES ARE REMOVED. 11.2.4 Unsealed Connectors For unsealed connectors exposed to the elements, Cattron recommends using dielectric grease to protect the contacts. CAUTION CATTRON DOES NOT RECOMMEND USING SEALANT WITH UNSEALED CONNECTORS. -
Page 46: Battery Circuit Requirements
Maximum Starter Relay Excitation Current Draw 5 A @ 12 V 3 A @ 24 V Cattron provides suitable heavy-duty relays and generic starter relay wiring kits in both 12 V and 24 V; please contact your LOFA reseller for more information. -
Page 47: Suppression Of Voltage Transients (Spikes)
11.3.5 Suppression of Voltage Transients (Spikes) CAUTION THE INSTALLATION OF VOLTAGE TRANSIENT SUPPRESSION AT THE TRANSIENT SOURCE IS REQUIRED. CATTRON FOLLOWS SAE RECOMMENDED ELECTRICAL ENVIRONMENT PRACTICES. Inductive devices such as relays, solenoids and motors generate voltage transients and noise in electrical circuits. -
Page 48: Control System Troubleshooting
CANplus CP500 Control Panel Operation Manual 11.4 Control System Troubleshooting Control system does not perform self-test Possible Cause Possible Remedy Tripped overcurrent protection Correct fault, replace or reset overcurrent protection Faulty connection to battery Correct battery connections (see the Battery Circuit Requirements... -
Page 49: Diagnostic Trouble Codes (Dtc)
CANplus CP500 Control Panel Operation Manual 1. Disconnect the battery and the panel 2. Connect an ohmmeter across the green and yellow CAN pins (pins u & v) of the D21 connector. 3. A reading of near 0 ohms indicates the other end of the bus is not correctly terminated or not intact. - Page 50 CANplus CP500 Control Panel Operation Manual Description Voltage below normal or shorted low Current below normal or open circuit Current above normal or grounded circuit Mechanical system not responding properly Abnormal frequency, pulse width or period Abnormal update rate Abnormal rate of change...
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Page 51: Certifications
CANplus CP500 Control Panel Operation Manual Certifications 12.1 FCC Part 15 Certification This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. -
Page 52: Industry Canada Certification
CANplus CP500 Control Panel Operation Manual 12.2 Industry Canada Certification Note: These statements are required to be listed in both English and French Languages. This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. -
Page 53: Technical Support
CANplus CP500 Control Panel Operation Manual Technical Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact. *Patent Pending 9M02-1000-A500-EN Revision A... -
Page 54: Icons Glossary
CANplus CP500 Control Panel Operation Manual Icons Glossary 14.1 Gauge Icons Icon Description Fuel Pressure Fuel Level Engine Oil Level Engine Oil Pressure Inlet Air Pressure Engine Coolant Pressure Engine Coolant Temperature Engine Coolant Level Clutch Pressure Transmission Oil Pressure... - Page 55 CANplus CP500 Control Panel Operation Manual Icon Description Battery Voltage Inlet Air Temperature Exhaust Gas Temperature Fuel Temperature Engine Oil Temperature Transmission Oil Temperature Fuel Consumption Rate Engine Speed Total Engine Hours 1761 SCR Fluid Level 3719 Soot Percentage 3720...
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Page 56: Status Gauge Icons
CANplus CP500 Control Panel Operation Manual 14.2 Status Gauge Icons NOTE: Not all engine templates use the icons on this page. Icon requirements are defined by the engine manufacture. Icon Description Preheat Active / Wait to Start Regeneration Needed Low SCR Fluid... -
Page 57: Autostart Dashboard Icons
CANplus CP500 Control Panel Operation Manual Icon Description Engine Derate Active Stop Engine Check Engine 14.3 Autostart Dashboard Icons Icon Description AutoStart - AutoStart Switch Active AutoStart - AutoStart Switch Inactive AutoStart - Maintain Throttle Mode AutoStart - Start Event Requirements... -
Page 58: Menu Icons
CANplus CP500 Control Panel Operation Manual 14.4 Menu Icons Icon Description Action - Acknowledge Alarms Action - Enter Submenu Action - Exit Current Menu Action - Request Stored Alarms Navigation - Alarms Page Navigation - Database Viewer Navigation - Emissions Menu... - Page 59 Control Panel Operation Manual Due to continuous product improvement, the information provided in this document is subject to change without notice. Cattron Support: For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483...
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