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Cattron CANplus CP900 Operation Manual

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TM
CANplus
CP900
Control Panel Operation Manual
9M02-1000-A301-EN

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Summary of Contents for Cattron CANplus CP900

  • Page 1 CANplus CP900 Control Panel Operation Manual 9M02-1000-A301-EN...
  • Page 2 Cattron makes no warranties as to non-infringement nor as to the fitness, merchantability, or sustainability of any Cattron products for any specific or general uses. Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind.

  • Page 3: Table Of Contents

    CANplus CP900 Control Panel Operation Manual Contents Important Safety and Emissions Information ........................... 6 Safety Notation ..............................6 Safety Instructions ............................6 Auxiliary Engine Stop Disclaimer ........................8 General Emissions Disclaimer ........................10 Exhaust Emissions Compliance Disclaimer ....................10 Overview ..................................... 11 Display ......................................
  • Page 4 CANplus CP900 Control Panel Operation Manual Auto/Manual mode Toggle ..........................26 Auto Ramp ..............................26 Autostart ................................ 26 Autothrottle Maintain Point ..........................26 Autostart Operation ................................... 27 Prerequisites ..............................27 Enabling Autostart ............................27 Autostart Menu .............................. 27 Behavior ................................ 28 7.4.1 Configuring Operation ..................
  • Page 5 CANplus CP900 Control Panel Operation Manual 10.2 CP900 Panel Wiring ............................40 10.2.1 Typical J1939 Wiring Topology 41 ................10.2.2 Engine Harness Connector 41 ..................10.2.3 Sealed Connectors 42 ....................10.2.4 Unsealed Connectors 42 ....................10.2.5 Harness Routing 42 ......................10.3 Engine Starter Excitation Connection ......................

  • Page 6: Important Safety And Emissions Information

    CANplus CP900 Control Panel Operation Manual Important Safety and Emissions Information 1.1 Safety Notation This manual uses the following conventions to present IMPORTANT SAFETY INFORMATION to you. Please read and follow ALL SAFETY INSTRUCTIONS. WARNING IMPORTANT AND URGENT SAFETY INFORMATION – A HAZARD THAT WILL, IF NOT AVOIDED, CAUSE SERIOUS INJURY OR LOSS OF LIFE.
  • Page 7 CANplus CP900 Control Panel Operation Manual 9M02-1000-A301-EN Revision C...

  • Page 8: Auxiliary Engine Stop Disclaimer

    CANplus CP900 Control Panel Operation Manual CAUTION CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR USE ON, APPLICATIONS REQUIRING EXPLOSIVE PROOF COMPONENTS. FURTHER, CANPLUS PRODUCTS ARE NOT DESIGNED FOR, OR INTENDED FOR APPLICATION WITHIN, HAZARDOUS OR EXPLOSIVE ENVIRONMENTS. CAUTION THE INSTALLER OF THIS CANPLUS PRODUCT IS SOLELY RESPONSIBLE FOR ENSURING THAT ALL OSHA, ANSI, CE OR OTHER APPLICABLE STANDARDS ARE MET WITH RESPECT TO...
  • Page 9 CANplus CP900 Control Panel Operation Manual 9M02-1000-A301-EN Revision C...

  • Page 10: General Emissions Disclaimer

    CANplus CP900 Control Panel Operation Manual 1.4 General Emissions Disclaimer This panel may include provision(s) for operator input such as FORCE REGENERATION, INHIBIT REGENERATION, INTERLOCK and others specific to US and International emissions regulations. Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner and/or operator of the machine/engine on which this panel is connected.

  • Page 11: Overview

    CANplus CP900 Control Panel Operation Manual Overview The CANplus CP900 control panel is a manual and autostart platform for EPA Tier 4 and European Stage V electronically governed diesel engines. It can also control mechanically governed diesel engines. Graphical quad- gauge pages or a full-screen dashboard are displayed on the 3.5”...

  • Page 12: Display

    CANplus CP900 Control Panel Operation Manual Display The CANplus display is a robust, sunlight-viewable 3.5” QVGA color display with five integrated backlit buttons housed in a rugged, water-tight IP66 rated enclosure. The five soft keys simplify and enhance the user interface by providing a configurable auditory beep and positive tactile feedback when pressed.

  • Page 13: Analog Gauge

    CANplus CP900 Control Panel Operation Manual Analog Gauge Pages Analog Gauge Pages provide four independently configurable pages of analog gauges. To enable Analog Gauge Pages, press any of the first four buttons to show the top level button bar and then press button 1 to cycle through the pages.

  • Page 14: Autostart Dashboard

    CANplus CP900 Control Panel Operation Manual Note: Some items like Engine Hours are displayed as a digital value. All 16 gauges may be configured to create an application-specific view of the data. With Tech or Admin level Configuration → Display → access, the four analog gauge pages can be configured using the following menu: Gauges →...

  • Page 15: Alarm List

    Equipment Fault Code Diagnostic Information system (additional information is available at www.cattron.com/resources/cattron-patents). Pressing this button again displays a QR-code specific to this alarm. The QR-code can be scanned using the camera on most smart phones. When scanned, the phone will give an option to automatically jump to the RemoteIQ (RiQ) Fault website.

  • Page 16: Menus

    CANplus CP900 Control Panel Operation Manual Menus The menu pages can be accessed by pressing and holding button 5. After 1 second, the top-level menu page will appear. From there the functions of the five display buttons change to allow navigation and selecting and modifying parameters.
  • Page 17 CANplus CP900 Control Panel Operation Manual • Gauges – Quad Gauge Pages (configure which gauges will be displayed) • Power Timeouts System • Restore Defaults (recall factory defaults) • Update IOB FW • Import Config (import a new configuration file from the USB port) •...
  • Page 18 CANplus CP900 Control Panel Operation Manual • Date and Time • About Autostart • Behavior – Operation High→Low Low→High – Start-Stop With Dual Switch, Single Switch, Transducer, Transducer w/ Backup Switches, Scheduler Only, Timed Run – Maintain Transducer Level Enabled, Disabled Function ·...
  • Page 19 CANplus CP900 Control Panel Operation Manual · 20 mA Scaled Value · Setup Units · Display Units · Calibration Zero Offset Transducer 1 · Low Warning Alarm · Low Shutdown Alarm · High Warning Alarm · High Shutdown Alarm • Scheduler –...

  • Page 20: Access Levels

    CANplus CP900 Control Panel Operation Manual • Status (database Viewer for Tier 4 related status messages from the ECU) Database Viewer 3.8.2 Access Levels The available menu items are dependent upon the current access level. The current access level is shown in the upper right corner while in the menus.

  • Page 21: Engine Setup

    CANplus CP900 Control Panel Operation Manual Engine Setup Setting up the panel for a particular engine can be done through the menus. However, some engines require changes to multiple parameters. For this reason, using the CANplus Customizer is highly recommended for creating configurations for a particular engine as it will automatically create configurations with the necessary parameter changes, as well as populate commonly used gauges for the particular engine.
  • Page 22 CANplus CP900 Control Panel Operation Manual 9M02-1000-A301-EN Revision C...

  • Page 23: Manual Operation

    CANplus CP900 Control Panel Operation Manual Manual Operation Use the following steps for manual operation: 1. Ensure that the Auxiliary Engine Stop (if fitted) is not activated. 2. Turn the keyswitch to the run position. 3. Turn the keyswitch clockwise to the start position and hold until the engine successfully starts. 4.

  • Page 24: Stopping The Engine

    CANplus CP900 Control Panel Operation Manual maximum speed is achieved • Pressing and releasing the turtle icon decreases the speed by the switch increment value (default = 25 RPM) • Pressing and holding the turtle icon causes the speed to decrease (ramp) until the minimum speed is achieved •...

  • Page 25: Canplus Control

    For a video showing Setup and Demonstration on a CP000 (the CP900 functions the similarly), Click or go here https://www.cattron.com/resources/support-videos/canplus-control-throttling-and-control-support-videos/canplus-cp1000-control-dynamic- throttling/ Pause at Run speed Single press and hold to ramp to the configurable run RPM and pause to allow throttling adjustments from that...

  • Page 26: Controlled Off

    Single click to ramp the engine down automatically and smoothly to idle and shut it off For a video showing Setup and Demonstration on a CP900, Click here or go to https://www.cattron.com/resources/support-videos/canplus-control-throttling-and-control-support-videos/canplus- cp900-controlled-off/ Linear Throttling Linear Throttling Allows an external device such as PLC to control the throttle using a 4-20 mA input...

  • Page 27: Autostart Operation

    CANplus CP900 Control Panel Operation Manual Autostart Operation Prerequisites The CP900 is capable of starting and stopping the engine based on external triggers and/or timed schedules. Note: It is important to note that the engine may start without warning or notice. The CP900 is equipped with an Autostart warning alarm.

  • Page 28: Behavior

    CANplus CP900 Control Panel Operation Manual Behavior 7.4.1 Configuring Operation Configuring Autostart begins with selecting the desired behavior. The two choices are as follows: 1. High to low, examples: • High water level to low water level • High pressure to low pressure •...
  • Page 29 CANplus CP900 Control Panel Operation Manual The following table describes the Start/Stop events when behavior operation is set to “Low to High” (switches/floats are normally open): Start/Stop Events Engine Starts When Engine Stops When Single Switch SW1 is open SW1 is closed Dual Switch SW1 and SW2 are both open SW1 and SW2 are both closed...

  • Page 30: Configuring The Transducer

    CANplus CP900 Control Panel Operation Manual Faults Transducer Level Low-Level Switch High-Level Switch Result Above Low-Level Point Open — Transducer is within normal operating range but value is incorrect (too high) because low-level float should be closed Below High-Level Point —...

  • Page 31: Configuring Start And Stop Delays

    CANplus CP900 Control Panel Operation Manual the engine’s RPM should quickly ramp up and home in on a small RPM range to maintain the target value as depicted in the graph by the green “Correct” throttle aggressiveness line. However, if the gain is set too low, the engine’s RPM may never get to the proper range to maintain the target value as depicted in the graph by the yellow “Too Low”...
  • Page 32 CANplus CP900 Control Panel Operation Manual 9M02-1000-A301-EN Revision C...

  • Page 33: Ramp Profile

    CANplus CP900 Control Panel Operation Manual 7.4.5 Ramp Profile The Autoramp™ profile allows the use of configurable warm up and cool down profiles to help protect engines and other assets such as plumbing, or to ensure proper ramp up and down of pressure or flow. An example is shown below.

  • Page 34: Configuring Rpm And Time Profile Settings

    CANplus CP900 Control Panel Operation Manual 7.4.6 Configuring RPM and Time Profile Settings Setting Description Idle RPM Selects the RPM that the control system will request for idle speed. If the engine is started, it will always begin running at Idle speed. Selects the RPM that the control system will request for intermediate Intermediate RPM speed.

  • Page 35: Scheduler

    CANplus CP900 Control Panel Operation Manual – Display Units Units that are displayed on the gauges – Calibration Zero Offset Offset to calibrate the 4 mA value (plus or minus 5%) • Low Warning Alarm – Value in display units that will generate a Low warning •...

  • Page 36: Configuration

    The software suite is meticulously maintained and regularly updated. These free updates include software enhancements and new functionality, and they ensure compatibility with evolving technologies. Please see the Resources section at www.cattron.com/CP900. The CANplus Config Kit (Part Number 010-6750-01) includes the following: •...

  • Page 37: Customizer Software Suite And A Usb Drive

    CANplus CP900 Control Panel Operation Manual CANplus Customizer Software Suite and a USB Drive Click here to view the CP900 Import, Export, Configurations and Software Upgrade video. The CP900 introduces the ability to import and export configurations using a USB drive, avoiding the need to purchase and have onsite a CANplus Config Kit as well as the need to disconnect the panel from the engine.

  • Page 38: Firmware Update

    CANplus CP900 Control Panel Operation Manual Firmware Update The CP900 introduces the ability to update the application firmware using a USB drive. The panel’s USB port can be accessed by simply removing the four front faceplate screws. The USB port location is protected by a water-tight rubber plug, as shown below.

  • Page 39: Troubleshooting

    CANplus CP900 Control Panel Operation Manual 9.1.3 Troubleshooting During the update process, if the screen turns at any point after the BLUE screen has been shown, this means that there were problems reading the information on the USB Stick. If this happens, the software update has not been applied.

  • Page 40: Miscellaneous

    CANplus CP900 Control Panel Operation Manual Miscellaneous 10.1 Emissions System Functionality Note: GENERAL EMISSIONS DISCLAIMER This panel may include provision(s) for operator input such as FORCE REGENERATION, INHIBIT REGENERATION, INTERLOCK and others specific to US and International emissions regulations. Responsibility for emissions-related inputs and compliance with emissions regulations is solely that of the owner and/or operator of the machine/engine on which this panel is connected.

  • Page 41: Typical J1939 Wiring Topology

    CANplus CP900 Control Panel Operation Manual 10.2.1 Typical J1939 Wiring Topology 10.2.2 Engine Harness Connector Connection to the engine is provided by a Deutsch/TE 21 pin connector (Part Number HDP24-24-21PE). The mating connector is Deutsch/TE (Part Number HDP26-24-21SE). Signals are shown in Table 1. Table 1: Engine Harness Connection Signal Description Direction...

  • Page 42: Sealed Connectors

    Maximum Starter Relay Excitation Current Draw 5 A @ 12 V 3 A @ 24 V Cattron provides suitable heavy duty relays and generic starter relay wiring kits in both 12 V and 24 V; please contact your LOFA reseller for more information.

  • Page 43: Battery Circuit Requirements

    Powering the control system through a 30 A fused dedicated circuit reduces the possibility of system damage. CAUTION DISCONNECTING THE BATTERY WHILE THE ENGINE IS RUNNING MAY RESULT IN DAMAGE TO ELECTRICAL COMPONENTS. WHEN USING A BATTERY DISCONNECT SWITCH, CATTRON RECOMMENDS USING A TWO POLE SWITCH TO DISCONNECT BOTH THE BATTERY AND ALTERNATOR OUTPUT.

  • Page 44: Welding On Equipment With Electronic Controls

    CP900 Control Panel Operation Manual THE INSTALLATION OF VOLTAGE TRANSIENT SUPPRESSION AT THE TRANSIENT SOURCE IS REQUIRED. CATTRON FOLLOWS SAE RECOMMENDED ELECTRICAL ENVIRONMENT PRACTICES. Inductive devices such as relays, solenoids and motors generate voltage transients and noise in electrical circuits. Unsuppressed voltage transients can exceed SAE specifications and damage electronic controls.
  • Page 45 CANplus CP900 Control Panel Operation Manual Possible Cause Possible Remedy Faulty control system Repair or replace control system 9M02-1000-A301-EN Revision C...

  • Page 46: Testing A Warning Or Shutdown

    CANplus CP900 Control Panel Operation Manual Control system performs normal self-test, engine cranks, runs and shuts down Possible Cause Possible Remedy Engine Stop LED illuminated Correct ECU stop condition, use ECU diagnostics Display does not display data Possible Cause Possible Remedy Display lost power Turn on key, verify display plugged into harness Engine Source address incorrect...

  • Page 47: Diagnostic Trouble Codes (Dtc)

    CANplus CP900 Control Panel Operation Manual 5. Reinstall the terminator resistor and reconnect the battery. If the ECU diagnostic tool is available, use it to verify that the ECU is transmitting CAN data. Refer to the ECU documentation to identify and correct the error. If another panel is available for testing, replace the panel to determine if the error is in the panel.
  • Page 48 CANplus CP900 Control Panel Operation Manual Description Abnormal frequency, pulse width or period Abnormal update rate Abnormal rate of change Failure mode not identifiable Bad intelligent device or component Out of calibration Special instructions Data valid but above normal operational range (least severe) Data valid but above normal operational range (moderately severe) Data valid but below normal operational range (least severe) Data valid but below normal operational range (moderately severe)

  • Page 49: Technical Support

    CANplus CP900 Control Panel Operation Manual Technical Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact. 9M02-1000-A301-EN Revision C...
  • Page 50 Due to continuous product improvement, the information provided in this document is subject to change without notice. Cattron Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483 9M02-1000-A301-EN Revision B...

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