True Fitness PLS1200 Owner's Manual

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PLS1200

LEG EXTENSION

MODEL PLS1200

(MAN-PLS1200 REV04)

SCAN FOR UP-TO-DATE

OWNER'S MANUAL

SCAN FOR

ASSEMBLY VIDEO

OWNER'S

MANUAL

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Summary of Contents for True Fitness PLS1200

Page 1 PLS1200 LEG EXTENSION SCAN FOR UP-TO-DATE SCAN FOR OWNER’S MANUAL ASSEMBLY VIDEO OWNER’S MODEL PLS1200 MANUAL (MAN-PLS1200 REV04)
Page 2: Important-Please Read
IMPORTANT—PLEASE READ All products shown are prototype. Actual product delivered may vary. Product specifications, features, and software are subject to change without notice. For the most up-to-date version of this manual, please see our website: https://truefitness.com/services-support/user-manuals/ CONTACTING OUR SUPPORT TEAM To contact TRUE for any of your pre or post installation questions, please call our toll-free numbers Monday - Friday 8:30am - 5:00pm (CST): •...
Page 3: Reporting Freight Claims Or Parts Damage
REPORTING FREIGHT CLAIMS OR PARTS DAMAGE Unfortunately, sometimes materials can be damaged during shipment. If materials are damaged during shipment, please follow the guidelines below to determine the appropriate process for you to follow. Severe Damage—Obvious damage to external packaging and internal product. Please refuse the shipment and it will be returned to TRUE by the carrier.
Page 4: Table Of Contents
TABLE OF CONTENTS SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS—SAVE THESE INSTRUCTIONS..................5 GENERAL CARE AND MAINTENANCE............................7 COMMERCIAL MAINTENANCE SCHEDULE..........................8 COMPLIANCES..................................8 DIMENSIONS AND WEIGHTS..............................9 LABEL LOCATIONS.................................10 WARNING AND INTENDED USE LABELS..........................10 ASSEMBLY INSTRUCTIONS PREASSEMBLY CHECKLIST..............................12 ASSEMBLY STEPS..................................14 PREVENTATIVE MAINTENANCE DAILY INSPECTION AND MAINTENANCE..........................22 WEEKLY INSPECTION AND MAINTENANCE.........................22 OTHER SCHEDULED PREVENTATIVE MAINTENANCE......................22 CLEANING THE EQUIPMENT..............................23...
Page 5: Safety Instructions
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS—SAVE THESE INSTRUCTIONS FACILITY AND USER SAFETY PRECAUTIONS • Review and understand all of the warning labels affixed to this machine and on the facility safety sign. • Be certain that the machine operation is understood before it is used. Refer to the instructional procedure label affixed to the machine.
Page 6: Installation Safety Precautions
INSTALLATION SAFETY PRECAUTIONS • Read this installation manual entirely before assembling this equipment. • Verify that there is adequate space surrounding this piece of equipment for safe access and operation. Installation must meet ADA requirements for accessibility. • Install this piece of equipment on a solid level surface that does not deviate more than 1/8” over a 10’ distance (or as defined and required by local building and architectural codes.) •...
Page 7: General Care And Maintenance
GENERAL CARE AND MAINTENANCE IMPORTANT Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must establish written guidelines for preventative maintenance and keep written or online records of the maintenance performed on these products. As a minimum, the items presented in the SAFETY section of this document and the items that follow here, should be included in your maintenance program.
Page 8: Commercial Maintenance Schedule
COMMERCIAL MAINTENANCE SCHEDULE Commercial Maintenance Schedule Daily Weekly Monthly 6 Months Annually Inspect all nuts and bolts and tighten if needed. Inspect safety catches, stop rods, and their fasteners. Replace at the first sign of wear. Inspect all anti-slip surfaces and replace as needed. Inspect all adjustment pins, set screws, and gas shocks if equipped.
Page 9: Dimensions And Weights
DIMENSIONS AND WEIGHTS • ASSEMBLED DIMENSIONS (W X D X H) 49" x 55” x 43” / 124.5 cm x 139.7 cm x 109.2 cm HEIGHT 43” 109.2 cm DEPTH WIDTH 55” 49” 139.7 cm 124.5 cm • PRODUCT WEIGHT 231 lbs / 104.8 kg •...
Page 10: Label Locations
LABEL LOCATIONS Item Description LBL-ADJ-SPL013 LABEL, ADJSTMENT KNOB YELLOW LBL-ADJ-PLS1200 LABEL, PLS1200 SEAT ADJ LBL-WRN-PLS002 LABEL, 6 PLATE WARNING B2065 LABEL, WARNING, COMPLETELY INSERT PIN LBL-PRO-PLS1200 LABEL, PLS1200 PROCEDURE LBL-WRN-PLS001 LABEL, GENERAL WARNING LBL-MTN-PLS001 LABEL, MAINTENANCE LBL-LOG-010BK LABEL, 10" NEW TRUE LOGO, WHITE...
Page 11 Part# and Description Image LBL-WRN-PLS002 (Plate Weight) TRUE FITNESS TECHNOLOGY, INC 865 HOFF RD, ST LOUIS MISSOURI 63366 USA MODEL NO: PLS1100 SERIAL NO: 23-PLS110001X DO NOT B2065 (Pop Pin Warning) IN C LI N E EXCEED SIX 45 LB. PLATES...
Page 12: Assembly Instructions
ASSEMBLY INSTRUCTIONS NOTE: Supplemental video available @TRUEFitnessServiceVids: https://youtu.be/oKihPzsJuWA PREASSEMBLY CHECKLIST CAUTION: Use caution when assembling this product. Unpacking and assembling this product requires two or more people. Use caution when unpacking this product. Avoid damage to the product and product pads. DO NOT use a box cutter.
Page 13 THIS PRODUCT SHIPS IN MULTIPLE CARTONS. ENSURE YOU HAVE ALL PARTS SHOWN BEFORE ASSEMBLING THE EQUIPMENT. BOX CONTENTS BOX CONTENTS Item Image Item Image Seat Pad Assembly Seat Frame Assembly Back Pad Assembly (includes back pad and tray) Roller Pad Leg Assembly Assembly Pad Kit Hardware...
Page 14: Assembly Steps
STEP 1—ATTACH SEAT BACK TO SEAT FRAME Tools Used in this Step Parts Used in this Step ITEM PART# DESCRIPTION Wire Cutters PLS-12-MFR150X ASSEMBLY, PLS1200 SEAT FRAME PLS-12-SBK050X ASSEMBLY, SEAT BACK PLS-12-SBK070 WELDMENT, SEAT LINKAGE 5/32" and 5/16" Allen Wrench PLS-00-SFR247...
Page 15 STEP 1—ATTACH SEAT BACK TO SEAT FRAME CONTINUED A. Using wire cutters remove the zip tie packaging from B. Using a 5/16" allen wrench remove and set aside the around the upper two axles of the seat frame. preinstalled socket head cap screws, lock washers, caps, and axles from the linkage plates.
Page 16 Tools Used in this Step Parts Used in this Step Retaining Ring ITEM PART# DESCRIPTION Pliers or Flat Head PLS-12-ARM000X ASSEMBLY, PLS1200 LIFTING ARM Screwdriver PLS-12-ARM010X ASSEMBLY, LEG PAD ARM C 749B LOCK WASHER, 3/8", BLK ZP 5/16" Allen Wrench C 622A SHCS, 3/8"-16 X 3/4", BLK...
Page 17 Tools Used in this Step Parts Used in this Step 5/16" Allen Wrench ITEM PART# DESCRIPTION PLS-12-MFR150X ASSEMBLY, PLS1200 SEAT FRAME SPL-01-HND260X HANDLE ASSEMBLY C 749B LOCK WASHER, 3/8", BLK ZP C 623A SHCS, 3/8"-16 X 1" BLK ZP C 754B WASHER, FLAT, 3/8"...
Page 18 STEP 4—ATTACH WEIGHT POST ASSEMBLY Tools Used in this Step Parts Used in this Step 5/16" Allen Wrench ITEM PART# DESCRIPTION PLS-00-PST000X ASSEMBLY, PLS WEIGHT HORN (ACTIVE) PLS-00-CAP005 ARM BOLT CAP C 749B LOCK WASHER, 3/8", BLK ZP C 622A SHCS, 3/8"-16 X 3/4"...
Page 19 STEP 5—ATTACH PADS TO SEAT FRAME AND LEG ASSEMBLY Tools Used in this Step Parts Used in this Step ITEM PART# DESCRIPTION 5/16" Allen Wrench PLS1200 PAD KIT PAD KIT PLS PAD KIT HARDWARE C 624A SHCS, 3/8"-16 X 1-1/4", BLK C 749B LOCK WASHER, 3/8", BLK ZP C 754B WASHER, FLAT, 3/8"...
Page 20 STEP 5—ATTACH PADS TO SEAT FRAME AND LEG ASSEMBLY CONTINUED C. Using a 5/16" allen wrench, attach the socket head cap screw, lock washer, and flat washer to secure the roller pad assembly to the leg assembly.
Page 21 STEP 6—VERIFY ADJUSTMENTS FUNCTION AS INTENDED Pull the pop pin out and place it into each of the adjustment holes for the seat assembly. IMPORTANT! Verify the pin inserts in and out of each hole completely. pop pin If any of the adjustments are not functioning as intended, contact TRUE product support: •...
Page 22: Preventative Maintenance
PREVENTATIVE MAINTENANCE Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must establish written guidelines for preventative maintenance and keep written or online records of the maintenance performed on these products. As a minimum, the items presented in the Safety Instructions section of this document and the items that follow here, should be included in your maintenance program.
Page 23: Cleaning The Equipment
CLEANING THE EQUIPMENT Daily Cleaning Wipe all machines with a water dampened cloth and dry completely. This includes painted parts, chrome plated parts (except guide rods), plastic parts, and upholstered pads. It is important not to leave parts damp. This will increase the potential for corrosion to occur.
Page 24: Warranty Information
TRUE. **Labor warranty is available for equipment located within United States. TRUE Fitness equipment is automatically covered under a 6-month Limited Labor Warranty. This 6-month Limited Labor Warranty begins from the date of purchase shown by a valid receipt.
Page 25: Warranty Details
WARRANTY DETAILS All TRUE Fitness products are distributed by TRUE and are warranted to the original product purchaser and the parts of the TRUE product (the “Product”) listed below. During the applicable Warranty Period, the Product, under normal use and service, shall be free of manufacturing defects in workmanship and materials.
Page 26: Warranty Registration
• QR Code: number location Scan the QR code below with your smartphone to be taken directly to the registration page. TRUE FITNESS TECHNOLOGY, INC 865 HOFF RD, ST LOUIS MISSOURI 63366 USA MODEL NO: PLSXXXX • By Mail: Complete the information below and mail to:...

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