Warrior Winches 9000-SR Assembly & Operating Instructions

Electrical winch

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ELECTRICAL WINCH
9000 / 9000-SR
Assembly & Operating Instructions
https://manual-hub.com/

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Summary of Contents for Warrior Winches 9000-SR

  • Page 1 ELECTRICAL WINCH 9000 / 9000-SR Assembly & Operating Instructions https://manual-hub.com/...
  • Page 2 INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device.
  • Page 3: Getting To Know Your Winch

    GETTING TO KNOW YOUR WINCH Your 9500lb winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use.
  • Page 4: Winch Assembly And Mounting

    10. Remote Switch: The Power switch lead has a dual switch for powering in or powering out your winch drum. The Power switch leads allow you to stand clear of the wire rope when the winch is under load. 11. Wireless Remote Control: allow you control winch far from 50 Ft away. 12.
  • Page 5 1. Your 9500lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels. If you cannot find a kit locally, contact us and we will provide you with the name of a dealer near you.
  • Page 6: Safety Precautions

    switch. If the drum is turning and releasing more cable then your connections are accurate. If the drum is turning and collecting more cable then reverse the leads on the motor “F1”, “F2”. Repeat and check rotation. SAFETY PRECAUTIONS WARNING WARNING –...
  • Page 7 WARNING-When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable.
  • Page 8: General Tips For Safe Operation

    CAUTION - Use hand saver hook when handling the hook for spooling or un-spooling the wire rope. GENERAL TIPS FOR SAFE OPERATION x The S9500 and its all derivative types are rated at 9500 lbs capacity when spooling the first rope layer on the drum. Overloads can damage the winch/motor/ or wire rope.
  • Page 9: Rigging Techniques

    x Pull only on areas of the vehicle as specified by the vehicle manufacturer. x Only attachments and/or adapters supplied by the manufacturer shall be used. RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point.
  • Page 10 c. Disengage the clutch to allow free-spooling and also save battery power. d. Attach the hand saver hook to the clevis hook. e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope.
  • Page 11: Maintenance

    v. Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from the point where the rope is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn x.
  • Page 12: Winch Assembly Drawing

    -Switch Assembly not -Insert Switch Assembly all the way into Motor does not connected properly - the connector. turn on Loose battery cable -Tighten nuts on all cable connections. connections -Defective Switch -Replace Switch Assembly. Assembly -Defective motor -Check for voltage at armature port with Switch pressed.
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  • Page 14: Winch Parts List

    WINCH PARTS LIST Part # Description Remark 950001 Terminal Protect 950100 Motor Assembly 950002 Cap Screw M10 x 35 Lock Washer ĭ10 950003 Think Flat Washer ĭ10 950004 950005 Hex Nut M10 950200 Break / Shaft Assembly 950006 BushingüDrum 950007 Tie Bar 950008 Ring Seals...
  • Page 15: Duty Cycle

    950017 GearüInput Sun 950018 Trust Washer 950019 GearüHousing 950020 Clutch Screw 950021 Ring Seals 950022 Clutch Cover 950023 Clutch Handle 950024 Locknut M10 950700 Roller Fairlead 950025 Mounting Channel By Choice 950950 Remote Control Switch˄RC3˅ 950900 Cable Assembly 801000 Control Box 950026 Screw M5h16 950027...
  • Page 16: Warranty

    Line speed ft/min Motor current Amps Line pull (m/min) (Max) lb (kN) 12V DC 12V DC 25.00˄7.8˅ 2000˄8.89˅ 11.67˄3.6˅ 3000˄13.33˅ 10.05˄3.1˅ 6000˄26.67˅ 9.08˄2.8˅ 9500˄35.56˅ 7.13˄2.2˅ 9500˄42.23˅ 6.16˄1.9˅ Line pull and cable capacity Rated line pull per Layer lb Cable capacity per Layer ft Layer of cable (kN) 9500˄42.23˅...
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This manual is also suitable for:

9000

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