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HOIST MODELS:
EH800-CAD, EH1000-CAD, EH1000SD-CAD
EH1200-CAD, EH1600-CAD, EH2000-CAD,
EH2500-CAD, EH3000-CAD, EH4000-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
EH HOIST
OWNERS MANUAL
Register your product online
ENGLISH
Doc-rev 20240125
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Summary of Contents for Warrior Winches EH800-CAD
- Page 1 EH HOIST OWNERS MANUAL HOIST MODELS: ENGLISH EH800-CAD, EH1000-CAD, EH1000SD-CAD EH1200-CAD, EH1600-CAD, EH2000-CAD, EH2500-CAD, EH3000-CAD, EH4000-CAD Register your product online Doc-rev 20240125 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in...
- Page 2 INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR HOIST Congratulations on your purchase of a hoist. We design and build hoists Your hoist is a powerful piece of machinery. It is important that you to strict specifications and with proper use and maintenance your hoist understand the basics of its operation and specifications so that should bring you years of satisfying service.
- Page 3 WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS DANGER DANGER If the motor stalls DO NOT maintain hoisting. Hoists are designed and made for intermittent use and should be used in conjunction with DO NOT EXCEED RATED CAPACITY. their duty cycles.
- Page 4 IMpORTANT SAFETY INSTRUCTIONS WINCH MANUAL WARNING WARNING Check for damaged parts. Before using this hoist, any parts that Keep children away. Children must never be allowed in the work area, appear worn or damaged should be carefully checked to determine Do not let them handle machines, tools, extension cords or operate that it will operate properly and perform to its intended function.
- Page 5 WINCH MANUAL IMpORTANT SAFETY INSTRUCTIONS CAUTION Never hitch a ride on the hook, sling or load being moving. Always prestretch rope and respool under load before each use. Respooling under load reduces the chance of binding which can Winches are not to be used for lifting or damage the rope.
- Page 6 WINCH MANUAL HOIST ASSEMBLY AND MOUNTING Never weld a load while lifting the load. Wire rope with one or more of the following defects must be removed and replaced immediately: Kinks, distortion, corrosion and signs of excessive wear or broken wires. Be sure to fix a rope in the center Do not pull the remote cord to move a of swivel hook.
- Page 7 HOIST ASSEMBLY AND MOUNTING WINCH MANUAL Models: EH800-CAD, EH1000-CAD, EH1000-SD-CAD Models: EH1200-CAD, EH160-CAD0, EH2000-CAD EH1200 EH800-CAD EH1200-CAD EH1600 EH1000 EH1000-CAD EH1600, EH2000-CAD EH1000SG EH1000SD-CAD...
- Page 8 WINCH MANUAL MOUNT CONTACTOR (OpTIONAL) Models: EH2500-CAD, EH3000-CAD, EH4000-CAD 4. Make sure the mounting surface is flat. 5. Mount your hoists using the mounting bolts supplied. Use bolt and washer combinations supplied to prevent vibrations during operation. 6. Connect the battery and motor leads. Remember every type of hoist is different.
- Page 9 WINCH MANUAL MOUNT CONTACTOR (OpTIONAL) WIRING Models: EH800-CAD, EH1000-CAD, EH1000-SD-CAD, EH1200-CAD, EH1600-CAD, EH2000-CAD WARNING Always insulate and protect all exposed wiring and electrical terminals. Footprint of control WARNING pack cover Never route electrical cables across sharp edges or against objects that might get hot.
- Page 10 WINCH MANUAL MOUNT CONTACTOR (OpTIONAL) Models: EH800-CAD, EH1000-CAD, EH1000-SD-CAD Models: EH800-CAD, EH1000-CAD, EH1000-SD-CAD MOTOR BATTERY + BATTERY - Black Yellow MOTOR Green Yellow Black Models: EH1200-CAD, EH1600-CAD, EH2000-CAD RELAY SWITCH Models: EH1200-CAD, EH1600-CAD, EH2000-CAD EH2500-CAD, EH3000-CAD, EH4000-CAD Black BATTERY +...
- Page 11 OpERATING INSTRUCTIONS WINCH MANUAL ROpE INSTALLATION 5. Ensure the load is directly under the hoist, and the rope is not tangled or kinked. 1. Power-in and/or power-out slightly to align hole in drum to a position 6. Ensure the rope spools in the right direction. that is accessible for hoist rope installation.
- Page 12 MAINTENANCE WINCH MANUAL MAINTENANCE WARNING 1. Periodically check the tightness of mounting bolts and electrical Only replace the wire rope with the identical replacement part connections. Remove all dirt or corrosion and always keep clean. recommended by the manufacturer. Steel or synthetic ropes are NOT covered by any warranty offer and are sole responsibility of the owner 2.
- Page 13 WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed.
- Page 14 WARRANTY* WINCH MANUAL WARRANTY* Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Solutions North America are the sole distributors of these wireless remotes or any exterior finishes outside thirty (30) Days from WARRIOR HOISTS and associated brands/equipment. purchase.
- Page 15 WINCH MANUAL SpECIFICATIONS EH800 SpECIFICATIONS EH800 Rated lift 800 lbs (363 kgs) Motor 12V:Input:2.4kw/3.2hp; Output:1.0kw/1.3hp Gear reduction ratio 166:1 Cable Ø3/16”×46 ‘ (Ø4.8mm×14m) Drum size Ø2.28 “×3.2 “ (Ø58mm×82 mm) Mounting bolt pattern 4.89 “×3.0 “ (124mm×76.2 mm) Overall dimensions 14.5”×4.92”×5.1”...
- Page 16 WINCH MANUAL SpECIFICATIONS EH1000 SpECIFICATIONS EH1000 Rated lift 1000 lbs (453 kgs) Motor 12V:Input:2.4kw/3.2hp; Output:1.0kw/1.3hp Gear reduction ratio 166:1 Cable Ø1/5"×65.6 ' (Ø5.2mm×20m) Drum size Ø2.28 "×5 " (Ø58mm×126 mm) Mounting bolt pattern 6.6 "×3.0 " (168mm×76.2 mm) Overall dimensions 16.2"×4.92"×5.1"...
- Page 17 SpECIFICATIONS EH1000SD WINCH MANUAL SpECIFICATIONS EH1000SD Rated lift 1000 lbs (453 kgs) Motor 12V:Input:2.4kw/3.2hp; Output:1.0kw/1.3hp Gear reduction ratio 166:1 Cable Ø1/5"×42 ' (Ø5.2mm×12.8m) Drum size Ø2.28 "×3.2 " (Ø58mm×82 mm) Mounting bolt pattern 4.89 "×3.0 " (124mm×76.2 mm) Overall dimensions 14.5"×4.92"×5.1"...
- Page 18 WINCH MANUAL SpECIFICATIONS EH1200 SpECIFICATIONS EH1200 Rated lift 1200 lbs (544 kgs) Motor 12V:Input:3.4kw/4.6hp; Output:1.8kw/2.4hp Gear reduction ratio 228:1 Cable Ø3/16"×46 ' (Ø4.8mm×14m) Drum size Ø3.5 "×2.6 " (Ø89mm×66 mm) Mounting bolt pattern 4 "×4.5 " (102mm×114.3 mm) Overall dimensions 16.73"×6.3"×6.6"...
- Page 19 WINCH MANUAL SpECIFICATIONS EH1600 SpECIFICATIONS EH1600 Rated lift 1600 lbs (726 kgs) Motor 12V:Input:4.6kw/6.1hp; Output:2.1kw/2.8hp Gear reduction ratio 430:1 Cable Ø15/64"×91.8 ' (Ø6mm×28m) Drum size Ø4.25 "×3.93 " (Ø108mm×100mm) 6 "×4.5 " (152mm×114.3 mm) Mounting bolt pattern 6 “×6.5 “ (152mm×165.1mm) Overall dimensions 18.5”×8.43”×8.6”...
- Page 20 WINCH MANUAL SpECIFICATIONS EH2000 SpECIFICATIONS EH2000 Rated lift 2000 lbs (907 kgs) Motor 12V:Input:4.6kw/6.1hp; Output:2.1kw/2.8hp Gear reduction ratio 430:1 Cable Ø15/64"×91.8 ' (Ø6mm×28m) Drum size Ø4.25 "×3.93 " (Ø108mm×100mm) 6 "×4.5 " (152mm×114.3 mm) Mounting bolt pattern 6 “×6.5 “ (152mm×165.1mm) Overall dimensions 18.5”×8.43”×8.6”...
- Page 21 SpECIFICATIONS EH2500 WINCH MANUAL SpECIFICATIONS EH2500 Rated lift 2500 lbs (1134 kgs) Motor 12V:Input:4.6kw/6.1hp; Output:2.1kw/2.8hp Gear reduction ratio 430:1 Cable Ø21/64"×95 ' (Ø8.1mm×29m) Drum size Ø5.3 "×4.68 " (Ø135mm×119mm) 6.73 "×4.5 " (171mm×114.3 mm) Mounting bolt pattern 6.73 “×6.5 “ (171mm×165.1mm) Overall dimensions 19.2”×10.5”×9.25”...
- Page 22 SpECIFICATIONS EH3000 WINCH MANUAL SpECIFICATIONS EH3000 Rated lift 3000 lbs (1361 kgs) Motor 12V:Input:4.6kw/6.1hp; Output:2.1kw/2.8hp Gear reduction ratio 430:1 Cable Ø3/8"×85.3 ' (Ø9.2mm×26m) Drum size Ø5.3 "×5.94 " (Ø135mm×151mm) 8 "×4.5 " (203mm×114.3 mm) Mounting bolt pattern 8 “×6.5 “ (203mm×165.1mm) Overall dimensions 20.5”×10.5”×9.25”...
- Page 23 WINCH MANUAL SpECIFICATIONS EH4000 SpECIFICATIONS EH4000 Rated lift 4000 lbs (1814 kgs) Motor 12V:Input:4.6kw/6.1hp; Output:2.1kw/2.8hp Gear reduction ratio 430:1 Cable Ø3/8"×85.3 ' (Ø9.2mm×26m) Drum size Ø6.4 "×5.94 " (Ø163mm×151mm) 8 "×4.5 " (203mm×114.3 mm) Mounting bolt pattern 8 “×6.5 “ (203mm×165.1mm) Overall dimensions 20.5”×11.7”×10.4”...
- Page 24 EH800 ExpLODED DIAGRAM WINCH MANUAL EH800 ExpLODED DIAGRAM...
- Page 25 WINCH MANUAL EH800 pARTS LIST EH800 pARTS LIST PART # DESCRIPTION H080001 Terminal Protect H080100 Motor Assembly H080002 Ring Seals H080003 Bushing-Drum H080004 CouplingI H080005 Spring H080006 CouplingII H080007 Spring H080200 Drum Assembly H080008 Screw M6 x 8 H080009 Screw M6 x20 H080010 Locking Washer Ø6 H080011...
- Page 26 WINCH MANUAL EH1000 ExpLODED DIAGRAM EH1000 ExpLODED DIAGRAM...
- Page 27 EH1000 pARTS LIST WINCH MANUAL EH1000 pARTS LIST PART # DESCRIPTION H100001 Terminal Protect H100100 Motor Assembly H100002 Ring Seals H100003 Bushing-Drum H100004 CouplingI H100005 Spring H100006 CouplingII H100007 Spring H100200 Drum Assembly H100008 Screw M6 x 8 H100009 Screw M6 x20 H100010 Locking Washer Ø6 H100011...
- Page 28 WINCH MANUAL EH1000-SD ExpLODED DIAGRAM EH1000-SD ExpLODED DIAGRAM...
- Page 29 WINCH MANUAL EH1000-SD pARTS LIST EH1000-SD pARTS LIST PART # DESCRIPTION H10SD0001 Terminal Protect H10SD0100 Motor Assembly H10SD0002 Ring Seals H10SD0003 Bushing-Drum H10SD0004 CouplingI H10SD0005 Spring H10SD0006 CouplingII H10SD0007 Spring H10SD0200 Drum Assembly H10SD0008 Screw M6 x 8 H10SD0009 Screw M6 x20 H10SD0010 Locking Washer Ø6 H10SD0011...
- Page 30 WINCH MANUAL EH1200 ExpLODED DIAGRAM EH1200 ExpLODED DIAGRAM...
- Page 31 WINCH MANUAL EH1200 pARTS LIST EH1200 pARTS LIST PART # DESCRIPTION H120001 Lock Washer Ø6 H120002 Screw M6x 20 H120100 Motor Assembly H120003 Ring Seals H120004 Ring Seals H120005 Motor Bracket H120006 Think Flat Washer Ø10 H120007 Lock Washer Ø10 H120008 Cap Screw M10 x 35 H120009...
- Page 32 WINCH MANUAL EH1600 ExpLODED DIAGRAM EH1600 ExpLODED DIAGRAM...
- Page 33 WINCH MANUAL EH1600 pARTS LIST EH1600 pARTS LIST PART # DESCRIPTION H160001 Terminal Protector H160002 Screw M8 x 30 H160003 Lock Washer Ø8 H160100 Motor Assembly H160004 Brake stents H160005 “O” Ring Seals H160006 Motor Bracket H160007 Ring Seals H160008 Bushing-Drum H160200 Break/shift Assembly...
- Page 34 WINCH MANUAL EH2000 ExpLODED DIAGRAM EH2000 ExpLODED DIAGRAM...
- Page 35 WINCH MANUAL EH2000 pARTS LIST EH2000 pARTS LIST PART # DESCRIPTION H200001 Terminal Protector H200002 Screw M8 x 30 H200003 Lock Washer H200100 Motor Assembly H200004 Brake stents H200005 “O” Ring Seals H200006 Motor Bracket H200007 Ring Seals H200008 Bushing-Drum H200200 Break/shift Assembly H200300...
- Page 36 WINCH MANUAL EH2500 ExpLODED DIAGRAM EH2500 ExpLODED DIAGRAM...
- Page 37 WINCH MANUAL EH2500 pARTS LIST EH2500 pARTS LIST PART # DESCRIPTION H250001 Terminal Protector H250002 Screw M8 x 30 H250003 Lock Washer Ø8 H250100 Motor Assembly H250004 Brake stents H250005 “O” Ring Seals H250006 Motor Bracket H250007 Ring Seals H250008 Bushing-Drum H250200 Break/shift Assembly...
- Page 38 WINCH MANUAL EH3000 ExpLODED DIAGRAM EH3000 ExpLODED DIAGRAM...
- Page 39 WINCH MANUAL EH3000 pARTS LIST EH3000 pARTS LIST PART # DESCRIPTION H300001 Terminal Protector H300002 Screw M8 x 30 H300003 Lock Washer Ø8 H300100 Motor Assembly H300004 Brake stents H300005 “O” Ring Seals H300006 Motor Bracket H300007 Ring Seals H300008 Bushing-Drum H300200 Break/shift Assembly...
- Page 40 WINCH MANUAL EH4000 ExpLODED DIAGRAM EH4000 ExpLODED DIAGRAM...
- Page 41 EH4000 pARTS LIST WINCH MANUAL EH4000 pARTS LIST PART # DESCRIPTION H400001 Terminal Protector H400002 Screw M8 x 30 H400003 Lock Washer Ø8 H400100 Motor Assembly H400004 Brake stents H400005 “O” Ring Seals H400006 Motor Bracket H400007 Ring Seals H400008 Bushing-Drum H400200 Break/shift Assembly...
- Page 42 For warranty and repair enquiries, please contact the retailer where you purchased your hoist product. support@warriorwinches.com...