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Warrior Winches 9500HS Assembly & Operating Instructions

Electrical winch
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ELECTRICAL WINCH
9500HS
Assembly & Operating Instructions

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Summary of Contents for Warrior Winches 9500HS

  • Page 1 ELECTRICAL WINCH 9500HS Assembly & Operating Instructions...
  • Page 2 INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device.
  • Page 3 INCLUDED WITH YOUR WINCH DESCRIPTION QUANTITY 1. Winch Assembly with Wire Rope 2. Cap Screw M10 × 35 3. Lock Washer Ø10 Thinck Flat Washer Ø10 Hex Flange Nut M10 Clevis Hook w/Pin 7. Control box of 9500 (Supplied for Prototype) 8.

  • Page 4: Getting To Know Your Winch

    GETTING TO KNOW YOUR WINCH Your 9500lb winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use.

  • Page 5: Winch Assembly And Mounting

    11. Universal Flat Bed Mounting Channel: Your winch has been optional supplied with a flat bed mounting channel that can be mounted to most flat surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel also has holes to accept your roller fairlead. 12.
  • Page 6 1. Your 9500lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels. If you cannot find a kit locally, contact us and we will provide you with the name of a dealer near you.

  • Page 7: Safety Precautions

    7. Check for proper drum rotation. Pull and turn the clutch knob to the “off” position (Free-spooling). Pull out some cable from the drum, and then turn the clutch knob to the “In” position to engage the gears. Press the cable out button on the power switch.
  • Page 8 WARNING- Do not exceeds maximum line pull ratings shown on the tables. WARNING-When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable.

  • Page 9: General Tips For Safe Operation

    CAUTION - Never release the free-spool clutch when there is a load on the winch. CAUTION - Use hand saver hook when handling the hook for spooling or un-spooling the wire rope. GENERAL TIPS FOR SAFE OPERATION  9500lbs and its all derivative types are rated at 9500 capacity when spooling the first rope layer on the drum.

  • Page 10: Rigging Techniques

     Pull only on areas of the vehicle as specified by the vehicle manufacturer.  Only attachments and/or adapters supplied by the manufacturer shall be used. RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point.

  • Page 11: Winching Techniques A-Z

    WINCHING TECHNIQUES A-Z a. Take time to asses your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and also save battery power. d. Attach the hand saver hook to the clevis hook. e.

  • Page 12: Maintenance

    t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for long periods of time. u. Disconnect the wire rope from the anchor. v. Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly.

  • Page 13: Troubleshooting

    TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert Switch Assembly all the way into connected properly the connector. Motor does not -Loose battery cable -Tighten nuts on all cable connections. turn on connections -Defective Switch -Replace Switch Assembly. Assembly -Defective motor -Check for voltage at armature port with...

  • Page 14: Winch Assembly Drawing

    WINCH ASSEMBLY DRAWING 9500lbs (prototype)
  • Page 15 WINCH PARTS LIST (9500lbs Prototype) Part # Description Remark 950001 Terminal Protect 950100 Motor Assembly 950002 Cap Screw M10 x Lock Washer Φ10 950003 Think Flat Washer Φ10 950004 950005 HeX Flange Nut M10 950200 Break / Shaft Assembly 950006 Bushing—Drum 950007 Tie Bar...

  • Page 16: Duty Cycle

    9500lbs SPECIFICATION Rated line pulls: 9500 lbs (42.23kN) Gear reduction ratio: 110:1（12V, 24V） Series Wound （Input Power） Motor: 8.6 hp / 6.4kW (DC 12V); 10.7hp /8.0kW (DC 24V) Overall dimensions: 22.8" (L) x6.3" (W) x9.6" (H) 579(L) mm X 160 (W) mm X 245 (H) mm Drum size: Ø2.48"...

  • Page 17: Warranty

    WARRANTY Your Power Equipment winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase...

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