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Samson 3213/5857 Operating Instructions Manual
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Samson 3213/5857 Operating Instructions Manual

Samson 3213/5857 Operating Instructions Manual

Electric control valves, pneumatic control valves
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EB 5868/5869 EN
Translation of original instructions
Type 3213/5857
Type 3213/5757-3
Type 3213/5757-7
Electric Control Valves
Types 3213/5857, 3213/5827-N, 3213/5757-3, 3213/5757-7,
3213/5724-3, 3213/5724-8 and 3214/5827-N, 3214/3374,
3214/5724-3, 3214/5724-8
With fail-safe action: Types 3213/5827-A, 3213/5827-E,
3213/5725-3, 3213/5725-8 and 3214/5725-3, 3214/5725-8,
3214/3374
Pneumatic Control Valves
Types 3213/2780 and 3214/2780
Edition December 2023
Type 3213/2780-2
Version for steam
Type 3214/5724-3
Type 3214/5724-8
Type 3214/5827

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Summary of Contents for Samson 3213/5857

  • Page 1 Type 3213/5757-3 Type 3213/5757-7 Type 3214/5724-3 Type 3214/5724-8 Type 3213/2780-2 Type 3214/5827 Version for steam Electric Control Valves Types 3213/5857, 3213/5827-N, 3213/5757-3, 3213/5757-7, 3213/5724-3, 3213/5724-8 and 3214/5827-N, 3214/3374, 3214/5724-3, 3214/5724-8 With fail-safe action: Types 3213/5827-A, 3213/5827-E, 3213/5725-3, 3213/5725-8 and 3214/5725-3, 3214/5725-8, 3214/3374 Pneumatic Control Valves Types 3213/2780 and 3214/2780...
  • Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
  • Page 3 Contents Safety instructions and measures ..............1-1 Notes on possible severe personal injury ............1-4 Notes on possible personal injury ..............1-5 Notes on possible property damage .............1-7 Markings on the device ................2-1 Valve nameplate ..................2-1 Actuator nameplate ..................2-1 Design and principle of operation ...............3-1 Fail-safe action ...................3-1 Versions .....................3-1 Additional fittings ..................3-7...
  • Page 4 Decommissioning ..................10-1 Removal ....................11-1 11.1 Removing the valve from the pipeline ............11-1 11.2 Removing the actuator from the valve ............11-2 Repairs ....................12-1 12.1 Returning devices to SAMSON ..............12-1 Disposal ....................13-1 Certificates ....................14-1 Annex......................15-1 15.1 After-sales service ..................15-1 EB 5868/5869 EN...
  • Page 5 SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors.
  • Page 6 (see the 'Design and principle of operation' section). The fail-safe action of the actuator is the same as its di- rection of action and is specified on the nameplate of SAMSON actuators (see actuator doc- umentation).
  • Page 7 Start-up and shutdown procedures fall within the scope of the operator's duties and, as such, are not part of these mounting and operating instructions. SAMSON is unable to make any statements about these procedures since the operative details (e.g. differential pressures and temperatures) vary in each individual case and are only known to the operator.
  • Page 8 > About SAMSON > Material Compliance > REACH If a device contains a substance listed as a substance of very high concern on the candi- date list of the REACH regulation, this is indicated on the SAMSON delivery note. 1.1 Notes on possible severe personal injury DANGER Risk of bursting in pressure equipment.
  • Page 9 Safety instructions and measures DANGER Risk of fatal injury due to electric shock. Î Do not remove any covers to perform adjustment work on live parts. Î Before performing any work on the device and before opening the device, discon- nect the supply voltage and protect it against unintentional reconnection.
  • Page 10 Risk of personal injury due to preloaded springs in pneumatic actuators. Valves in combination with pneumatic actuators with preloaded springs are under ten- sion. These control valves with SAMSON pneumatic actuators can be identified by the long bolts protruding from the bottom of the actuator.
  • Page 11 Safety instructions and measures WARNING Exposure to hazardous substances poses a serious risk to health. Certain lubricants and cleaning agents are classified as hazardous substances. These substances have a special label and a material safety data sheet (MSDS) issued by the manufacturer.
  • Page 12 Safety instructions and measures NOTICE Risk of valve damage due to unsuitable medium properties. The valve is designed for water and steam. Î Do not use any other process media. EB 5868/5869 EN...
  • Page 13 Production order number coefficient Set point range/spring force Valve size Pressure rating Perm. differential pressure Permissible temperature Body material 2.2 Actuator nameplate See associated actuator documentation. SAMSON bar DN bar T °C ∆p Made in Germany Fig. 2-1: Valve nameplate EB 5868/5869 EN...
  • Page 14 EB 5868/5869 EN...
  • Page 15 Design and principle of operation 3 Design and principle of Actuator, the valve moves to the fail-safe position upon failure of the air supply. operation Fail-safe action The Type 3213 and Type 3214 Valves are A safety mechanism in the actuator is trig- single-seated globe valves.
  • Page 16 Design and principle of operation Actuator Type 3374-11/-21 Actuator Type 5857 TROVIS 5757 Actuator Type 3374-27 Actuator Type 3374-15 Type 3213/5857 Type 3213/5757-x Actuator TROVIS 5724-x Panel cutout Type 3214/3374-11 Type 3214/3374-21 Type 3213/5724-x Type 3214/3374-27 Type 3214/3374-15 Valve body Seat Plug Actuator Actuator stem Bellows housing Type 5827 Torque switch Balancing bellows Handwheel (Type 5857, Adapter TROVIS 5757-x/5724-x)
  • Page 17 Design and principle of operation three-step signal. The actuators can also be and TROVIS 5725-8 Actuators are able to controlled in the versions with positioner by perform a fail-safe action. Refer to section a 0/4 to 20 mA or 0/2 to 10 V signal. Vari- Table 3-1 and Table 3-2.
  • Page 18 Design and principle of operation tion with the Type 3213 and 3214 Valves The registration number is available on re- tested by the German technical surveillance quest. association TÜV according to DIN EN 14597. Table 3-1: Available versions and possible combinations (Type 3213 Valve/actuator) Fail-safe action: actua- tor stem Valve size DN Type/TROVIS...
  • Page 19 Design and principle of operation Table 3-2: Available versions and possible combinations (Type 3214 Valve/actuator) Fail-safe action: actuator stem Valve size DN Type/TROVIS Extends Retracts 80 100 125 150 200 250 Electric actuators 5827-N1 – – • • • – 5827-A1 Typetested –...
  • Page 20 Design and principle of operation NOTICE Risk of valve damage due to excessively high forces. When the valves are combined with pneumatic actuators, the maximum forces of the electric actuators listed in Table 3-1 and Table 3-2 must not be exceeded. Î...
  • Page 21 The insulation thickness depends on the me- Strainers dium temperature and the ambient condi- We recommend installing a SAMSON tions. 50 mm is a typical thickness. Type 2 NI Strainer upstream of the valve. It Noise reduction prevents solid particles in the process medi- The Type 3214 Globe Valve can be fitted...
  • Page 22 Design and principle of operation 3.4 Technical data Table 3-3: Technical data for Type 3213 Valve size Pressure rating Max. permissible temperature (upright 150 °C 150 °C  1)  1) position) Version for steam 200 °C On request Rated travel 6 mm 12 mm Rangeability 50:1 Leakage class according to Class I (<0.05 % of K coefficient) IEC 60534-4...
  • Page 23 Design and principle of operation Table 3-5: Materials for Type 3213 Pressure rating PN 16 PN 25 Valve body EN-GJL-250 (GG-25) EN-GJS-400-18-LT (GGG-40.3) Seat 1.4305 1.4305 Brass with EPDM soft seal or FKM Plug 1.4305 with metal seal seal = 0.1 to 2.5: Special version –...
  • Page 24 Max. differential  1)  1) pressure For Type 2780-2 Actuator: Δp = 16 bar Noise emissions SAMSON is unable to make general statements about noise emissions. The noise emissions depend on the valve version, plant facilities and process medium. 3-10 EB 5868/5869 EN...
  • Page 25 Design and principle of operation Pressure-temperature diagram All the permissible pressures and differential pressures listed in the tables are restricted by the specifications in the pressure-temperature diagram and the nominal pressure. 1.0619 EN-GJS-400-18-LT EN-GJL-250 –10 0 200 220 °C Fig. 3-3: Pressure-temperature diagram EB 5868/5869 EN 3-11...
  • Page 26 Table 3-9: Dimensions and weights for electric and pneumatic control valves (Type 3213) The lengths and heights in the dimensional drawings are shown on page 3-13. Valve size Length L Height H1 Height H Types 3213/5857, 3213/5757-x – Types 3213/5724-x, 3213/5725-x Type 3213/5827 Type 3213/2780-1 Type 3213/2780-2 Weight kg (approx.)
  • Page 27 Design and principle of operation Control valves with Type 3213 Globe Valve Electric control valves 146 x 103* 146 x 103* 114 x 70 Type 3213/5857: DN 15 to 25 Type 3213/5724-3: DN 15 to 50 Version for steam Type 3213/5757-3: DN 15 to 25 Type 3213/5724-8: DN 15 to 50 Type 3213/5724-3: DN 15 to 50 Type 3213/5757-7: DN 15 to 25...
  • Page 28 Design and principle of operation Pneumatic control valves Ø168 Ø168 Type 3213/2780-1: DN 15 to 50 Type 3213/2780-2: DN 15 to 50 3-14 EB 5868/5869 EN...
  • Page 29 Design and principle of operation Table 3-10: Dimensions and weights for electric and pneumatic control valves (Type 3214) The lengths and heights in the dimensional drawings are shown on pages 3-16 and 3-18. Valve size 100 125 150 200 250 Length L mm 130 150 160 180 200 230 290 310 350 400 480 600 730 Height H1 mm 235 235 235 235 235 235 305 305 355 580 710 860 860 Height H...
  • Page 30 Design and principle of operation Control valves with Type 3214 Globe Valve Electric control valves (part 1) 193 x 120 146 x 103* 146 x 103* Type 3214/5724-3: DN 15 to 50 Version up to 220 °C Type 3214/3374-11: DN 65 to 100 Type 3214/5724-8: DN 15 to 50 Type 3214/5724-3: DN 15 to 50 Type 3214/5725-3: DN 15 to 50 Type 3214/5724-8: DN 15 to 50 Type 3214/5725-8: DN 15 to 50...
  • Page 31 Design and principle of operation Electric control valves (part 2) 154 x 107* 154 x 107* Type 3214/5827: DN 15 to 50 Version up to 220 °C Type 3214/5827: DN 15 to 50 * Dimensions for actuators with double stroking speed: 154x140 * Dimensions for actuators with double stroking speed: 154x140 EB 5868/5869 EN 3-17...
  • Page 32 Design and principle of operation Electric control valves (part 3) ≥300 Type 3214/3374-15: DN 125 to Type 3214/3374-27: DN 125 to 250 Pneumatic control valves Ø168 Type 3214/2780-2: DN 65 to 100 3-18 EB 5868/5869 EN...
  • Page 33 Î Close off and secure the transport paths. 2. Check the shipment for transportation damage. Report any damage to WARNING SAMSON and the forwarding agent Risk of lifting equipment tipping over and (refer to delivery note). risk of damage to lifting accessories due to 3.
  • Page 34 Shipment and on-site transport Î Observe the transport instructions. WARNING Transport instructions Risk of injury due to incorrect lifting without the use of lifting equipment. − Protect the control valve against external Lifting the control valve without the use of lift- influences (e.g.
  • Page 35 Shipment and on-site transport − Make sure that the axis of the pipeline is always horizontal during lifting and the axis of the plug stem is always vertical. − Make sure that the additional sling be- tween the yoke and rigging equipment (hook, shackle etc.) does not bear any load when lifting valves.
  • Page 36 Shipment and on-site transport Fig. 4-1: Lifting points on the control valve EB 5868/5869 EN...
  • Page 37 Î Observe the storage instructions. vent cracking, do not bend them or hang Î Avoid long storage times. them up. Î Contact SAMSON in case of different − We recommend a storage temperature of storage conditions or longer storage 15 °C for elastomers.
  • Page 38 EB 5868/5869 EN...
  • Page 39 For versions with electric actuators (with pro- cess controller), the actuator must not be sus- pended downwards (see Fig. 5-1). Î Contact SAMSON if the mounting posi- tion is not as specified above. Fig. 5-1: Mounting position When valves are installed in vertical pipe-...
  • Page 40 Installation Î Locate the vent plug on the opposite side Note to the work position of operating person- The plant operator is responsible for deter- nel. mining the maximum permissible flow veloci- Î During connection of valve accessories, ty. Our after-sales service can support you to make sure that they are easily accessible determine the flow velocity for your plant.
  • Page 41 Installation 5.2 Preparation for installation Components may loosen during trans- port. Before installation, make sure the following conditions are met: 5.3 Mounting the device − The valve is clean. The activities listed below are necessary to − The valve and all valve accessories (in- install the valve and before it can be started cluding piping) are not damaged.
  • Page 42 Installation 5.3.4 Installing the control − TROVIS 5725-3 Electric Actuator with Process Controller u EB 5724 valve into the pipeline − TROVIS 5725-8 Electric Actuator with 1. Close the shut-off valves in the pipeline Process Controller u EB 5724-8 at the inlet and outlet of the plant section −...
  • Page 43 Installation Insulation of cold systems Flying projectile fragments or the release of process medium under pressure can cause To insulate cold systems, we recommend to serious injury or even death. proceed as follows: Before working on the control valve: 1. Fill the plant and carefully rinse it. Î...
  • Page 44 Installation WARNING WARNING WARNING Type 3213/2780 and Type 3214/2780: Type 3213/2780 and Type 3214/2780: crush hazard arising from moving actuator risk of personal injury due to preloaded and plug stem. springs. Î Do not insert hands or finger into the Actuators with preloaded springs are under yoke while the air supply is connected to tension.
  • Page 45 Installation 3. Depressurize the pipeline section and Note valve. Our after-sales service can support you to 4. Rework any parts that leak and repeat plan and perform a pressure test for your the leak test. plant. 5.4.2 Travel motion During the pressure test, make sure the fol- lowing conditions are met: The movement of the actuator stem must be linear and smooth.
  • Page 46 EB 5868/5869 EN...
  • Page 47 Start-up 6 Start-up WARNING WARNING The work described in this section is to be Type 3213/2780 and Type 3214/2780: performed only by personnel appropriately risk of personal injury due to exhaust air qualified to carry out such tasks. being vented. While the valve is operating, air is vented from the actuator, e.g.
  • Page 48 Start-up high flow velocities which can damage the valve. 3. Check the valve to ensure it functions properly. EB 5868/5869 EN...
  • Page 49 Operation 7 Operation WARNING WARNING Immediately after completing start-up or put- Type 3213/2780 and Type 3214/2780: ting the valve back into operation (see the risk of personal injury due to exhaust air 'Start-up' section), the valve is ready for use. being vented. While the valve is operating, air is vented from the actuator, e.g.
  • Page 50 EB 5868/5869 EN...
  • Page 51 Malfunctions 8 Malfunctions Our after-sales service can support you in Read hazard statements, warnings and drawing up an inspection and test plan for caution notes in the 'Safety instructions and your plant. measures' section. Depending on the operating conditions, check the valve at certain intervals to prevent 8.1 Troubleshooting possible failure before it can occur.
  • Page 52 Malfunctions Malfunction Possible reasons Recommended action Increased flow through Dirt or other foreign Shut off the section of the pipeline and flush the closed valve (seat particles deposited valve. leakage) between the seat and plug. Valve trim is worn out. Contact our after-sales service.
  • Page 53 Servicing 9 Servicing Note The control valve was checked by SAMSON before delivery. − The product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by SAMSON's After-sales Service. − Only use original spare parts by SAMSON, which comply with the original specifications.
  • Page 54 EB 5868/5869 EN...
  • Page 55 Decommissioning 10 Decommissioning WARNING The work described in this section is to be Risk of burn injuries due to hot components performed only by personnel appropriately and pipeline. qualified to carry out such tasks. Valve components and the pipeline may be- come very hot.
  • Page 56 Decommissioning WARNING WARNING Type 3213/2780 and Type 3214/2780: risk of personal injury due to exhaust air being vented. While the valve is operating, air is vented from the actuator, e.g. during closed-loop operation or when the valve opens or closes. Î Wear eye protection when working in close proximity to the control valve.
  • Page 57 Removal 11 Removal Î Do not impede the movement of the actu- ator and plug stem by inserting objects The work described in this section is to be into the yoke. performed only by personnel appropriately Î Before unblocking the actuator and plug qualified to carry out such tasks.
  • Page 58 Removal 2. Unbolt the flanged joint. 3. Remove the valve from the pipeline (see the 'Shipment and on-site transport' sec- tion). 11.2 Removing the actuator from the valve See associated actuator documentation. 11-2 EB 5868/5869 EN...
  • Page 59 Î Do not perform any repair work on your Note own. Further information on returned devices and Î Contact SAMSON's After-sales Service how they are handled can be found at for service and repair work. u www.samsongroup.com > Service > After- sales Service.
  • Page 60 12-2 EB 5868/5869 EN...
  • Page 61 Disposal 13 Disposal SAMSON is a producer registered at the following European institution u https://www.ewrn.org/national- registers/national-registers. WEEE reg. no.: DE 62194439/ FR 02566 Î Observe local, national and internation- al refuse regulations. Î Do not dispose of components, lubricants and hazardous substances together with your household waste.
  • Page 62 13-2 EB 5868/5869 EN...
  • Page 63 Certificates 14 Certificates These declarations and certificates are in- cluded on the next pages: − Declaration of conformity in compliance with Pressure Equipment Directive 2014/68/EU on pages 14-2 to 14-8 − Declaration of conformity in compliance with Machinery Directive 2006/42/EC for Type 3214/XXXX-X Control Valves on page 14-9 −...
  • Page 64 DIN EN, body, EN-GJS-400-18-LT and CC499K, DN 50, PN 25, fluids G2, L2, L1 2447 (44-7) 2448 (44-8) 2449 (44-9) Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 1 of 3 14-2 EB 5868/5869 EN...
  • Page 65 Liquids according to Article 4(1)(c.ii) Gases according to Article 4(1)(c.i), second indent Liquids according to Article 4(1)(c.ii), second indent Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 2 of 3 EB 5868/5869 EN 14-3...
  • Page 66 Norbert Tollas i.V. Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 3 of 3 14-4 EB 5868/5869 EN...
  • Page 67 EB 5868/5869 EN 14-5...
  • Page 68 ANSI, body, A216 WCC and A351 CF8M, NPS 2½-6, Class 150, all fluids ANSI, body, A216 WCC and A351 CF8M, NPS 1½-6, Class 300, all fluids Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 1 of 3 14-6...
  • Page 69 DIN EN, body, EN-GJS-400-18-LT, DN 100-150, PN 25, fluids G2, L2, L1 DIN EN, body, 1.0619, DN 100-250, PN 16, all fluids Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 2 of 3 EB 5868/5869 EN...
  • Page 70 Norbert Tollas i.V. Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 3 of 3 14-8 EB 5868/5869 EN...
  • Page 71 Norbert Tollas Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision no. 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Page 1 of 1 EB 5868/5869 EN 14-9...
  • Page 72 Stephan Giesen Stephan Giesen Peter Scheermesser Director Director Product Management Product Maintenance & Engineered Products Revision no. 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Page 1 of 1 14-10 EB 5868/5869 EN...
  • Page 73 E-mail address You can reach our after-sales service at aftersalesservice@samsongroup.com. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on our website (www.samsongroup.com) or in all SAMSON product catalogs. Required specifications Please submit the following details: −...
  • Page 74 15-2 EB 5868/5869 EN...
  • Page 76 EB 5868/5869 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...

This manual is also suitable for:

3213/5827-n3213/5757-33213/5757-73213/5724-33213/5724-83214/5827-n ... Show all