Table of Contents
Related Manuals for Samson 3214
Summary of Contents for Samson 3214
- Page 1 EB 5868-1 EN Translation of original instructions Type 3214/3374 · Type 3214 Globe Valve balanced by a diaphragm Types 3214/3374 and 3214/SAM Electric Control Valves Type 3214 Globe Valve balanced by a diaphragm Edition December 2023...
- Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
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Page 3: Table Of Contents
Contents Safety instructions and measures ..............1-1 Notes on possible severe personal injury ............1-4 Notes on possible personal injury ..............1-5 Notes on possible property damage .............1-6 Markings on the device ................2-1 Valve nameplate ..................2-1 Actuator nameplate ..................2-1 Design and principle of operation ...............3-1 Fail-safe action ...................3-1 Versions .....................3-3 Additional fittings ..................3-4... - Page 4 Decommissioning ..................10-1 Removal ....................11-1 11.1 Removing the valve from the pipeline ............11-1 11.2 Removing the actuator from the valve ............11-1 Repairs ....................12-1 12.1 Returning devices to SAMSON ..............12-1 Disposal ....................13-1 Certificates ....................14-1 Annex......................15-1 15.1 After-sales service ..................15-1 EB 5868-1 EN...
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Page 5: Safety Instructions And Measures
SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors. - Page 6 Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.
- Page 7 Start-up and shutdown procedures fall within the scope of the operator's duties and, as such, are not part of these mounting and operating instructions. SAMSON is unable to make any statements about these procedures since the operative details (e.g. differential pressures and temperatures) vary in each individual case and are only known to the operator.
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Page 8: Notes On Possible Severe Personal Injury
Safety instructions and measures 1.1 Notes on possible severe personal injury DANGER Risk of bursting in pressure equipment. Valves and pipelines are pressure equipment. Impermissible pressure or improper opening can lead to valve components bursting. Î Observe the maximum permissible pressure for valve and plant. Î... -
Page 9: Notes On Possible Personal Injury
Safety instructions and measures 1.2 Notes on possible personal injury WARNING Crush hazard arising from moving parts. The control valves contain moving parts (actuator and plug stem), which can injure hands or fingers if inserted into the valve. Î Do not insert hands or finger into the yoke while the supply voltage is connected to the actuator. -
Page 10: Notes On Possible Property Damage
Safety instructions and measures WARNING Risk of personal injury due to incorrect operation, use or installation as a result of in- formation on the valve being illegible. Over time, markings, labels and nameplates on the valve may become covered with dirt or become illegible in some other way. -
Page 11: Markings On The Device
Configuration ID See associated actuator documentation. Production order number coefficient Set point range/spring force Valve size Pressure rating Perm. differential pressure Permissible temperature Body material SAMSON bar DN bar T °C ∆p Made in Germany Fig. 2-1: Valve nameplate EB 5868-1 EN... - Page 12 EB 5868-1 EN...
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Page 13: Design And Principle Of Operation
A safety mechanism in the actuator is trig- gered when the supply voltage fails or the The control valves consist of the Type 3214 control signal is interrupted by the limitation Globe Valve balanced by a diaphragm and equipment due to the temperature or pres- an electric actuator. - Page 14 Design and principle of operation Type 3214/3374-10/-11/-21 Body Seat Plug Balancing diaphragm Rod-type yoke Plug stem Stem connector Actuator Hex nut 10 Stem connector 11 Adapter Type 3214/3374-27 12 Hex nut Fig. 3-2: Principle of operation EB 5868-1 EN...
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Page 15: Versions
0/4 to 20 mA or 0/2 to 10 V technical surveillance association TÜV signal. Various electrical accessories can be according to DIN EN 14597. optionally installed. The registration number is available on re- quest. Table 3-1: Available versions and possible combinations (Type 3214 Valve/actuator) Valve size Actuator Type 3374-10 – –... -
Page 16: Additional Fittings
The insulation thickness depends on the me- dium temperature and the ambient condi- tions. 50 mm is a typical thickness. Noise reduction The Type 3214 Globe Valve can be fitted with a flow divider ST 1. Refer to Data Sheet T 8081. Safety guard For operating conditions that require in- creased safety (e.g. - Page 17 Design and principle of operation Table 3-2: Technical data · Type 3214 Globe Valve balanced by a diaphragm Valve size Pressure rating 16 and 25 16 to 40 Rated travel coefficient 1200 Max. perm. differential pressure Δp Max. permissible temperature °C...
- Page 18 Design and principle of operation Table 3-4: Dimensions and weights · Dimensions in mm · Weights in kg The lengths and heights in the dimensional drawings are shown on pages 3-7 and 3-8. Valve size Type 3214/3374-27 – – – – Type 3214/3374-10/-11/-21 –...
- Page 19 Design and principle of operation Dimensional drawings Type 3214/3274-27 Type 3214/3374-10/-11/-21 EB 5868-1 EN...
- Page 20 Design and principle of operation Dimensional drawings Dimension in parentheses apply to actuator with positioner Type 3214/SAM-32 EB 5868-1 EN...
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Page 21: Shipment And On-Site Transport
Shipment and on-site transport 4 Shipment and on-site trans- Î Do not remove the protective caps from the inlet and outlet until immediately be- port fore installing the valve into the pipeline. The work described in this section is to be They prevent foreign particles from enter- performed only by personnel appropriately ing the valve. -
Page 22: Transporting The Valve
Shipment and on-site transport Transport instructions WARNING − Protect the control valve against external Risk of injury due to incorrect lifting without influences (e.g. impact). the use of lifting equipment. − Do not damage the corrosion protection Lifting the control valve without the use of lift- (paint, surface coatings). - Page 23 Shipment and on-site transport − Make sure that the additional sling be- tween the yoke and rigging equipment (hook, shackle etc.) does not bear any load when lifting valves. The sling only protects the control valve from tilting while being lifted. Before lifting the con- trol valve, tighten the sling.
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Page 24: Storing The Valve
− Do not place any objects on the control age. valve. Î Observe the storage instructions. Î Avoid long storage times. Î Contact SAMSON in case of different storage conditions or longer storage Our after-sales service can provide more de- times. tailed storage instructions on request. -
Page 25: Installation
Generally, we recommend installing the valve with the actuator upright and on top of the valve. Î Contact SAMSON if the mounting posi- tion is not as specified above. For versions with electric actuators, the actu- ator must not be suspended downwards (see permissible Fig. 5-1). -
Page 26: Preparation For Installation
Installation Pipeline routing − The valve is clean. To ensure that the valve functions properly, − The valve and all valve accessories (in- proceed as follows: cluding piping) are not damaged. Î Do not exceed the maximum permissible − The valve data on the nameplate (type flow velocity. -
Page 27: Installing The Control Valve Into The Pipeline
Installation 5.3 Mounting the device 4. Lift the valve using suitable lifting equip- ment to the site of installation (see the The activities listed below are necessary to 'Lifting the valve' section). Observe the install the valve and before it can be started flow direction through the valve. -
Page 28: Mounting Actuators
− Type 3374 Electric Actuator tion). u EB 8331-X − Type SAM Electric Actuator u EB 8330 Type 3214 Valve with Type 3374-27 Actua- A rod-type yoke (1400-8822) is required to mount the Type 3374-27 Actuator on the Type 3214 Valve. 1. Place the rod-type yoke (5) onto the body (1). - Page 29 Installation Body Seat Plug Balancing diaphragm Rod-type yoke Plug stem Stem connector Actuator Hex nut 10 Stem connector 11 Adapter 12 Hex nut Fig. 5-2: Type 3214 with Type 3374 Electric Actuator EB 5868-1 EN...
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Page 30: Testing The Installed Valve
Installation 5.4 Testing the installed valve process medium and the operating condi- tions which can damage hearing. Î Wear hearing protection when working DANGER near the valve. Risk of bursting due to incorrect opening of pressurized equipment or components. Valves and pipelines are pressure equipment WARNING that may burst when handled incorrectly. -
Page 31: Leak Test
Installation To test the valve functioning before start-up Î Check the travel reading at the travel in- or putting back the valve into operation, per- dicator scale. form the following tests: 5.4.3 Fail-safe position 5.4.1 Leakage Fail-safe action for electric actuators with The plant operator is responsible for per- fail-safe action forming the leak test and selecting the test... - Page 32 EB 5868-1 EN...
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Page 33: Start-Up
Start-up 6 Start-up WARNING The work described in this section is to be Risk of hearing loss or deafness due to loud performed only by personnel appropriately noise. qualified to carry out such tasks. Noise emission (e.g. cavitation or flashing) may occur during operation caused by the process medium and the operating condi- WARNING... - Page 34 high flow velocities which can damage the valve. 3. Check the valve to ensure it functions properly. EB 5868-1 EN...
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Page 35: Operation
Operation 7 Operation WARNING Immediately after completing start-up or put- Risk of hearing loss or deafness due to loud ting the valve back into operation, the valve noise. is ready for use. Noise emission (e.g. cavitation or flashing) may occur during operation caused by the process medium and the operating condi- WARNING tions which can damage hearing. - Page 36 EB 5868-1 EN...
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Page 37: Malfunctions
Malfunctions 8 Malfunctions Our after-sales service can support you in Read hazard statements, warnings and drawing up an inspection and test plan for caution notes in the 'Safety instructions and your plant. measures' section. Depending on the operating conditions, check the valve at certain intervals to prevent possible failure before it can occur. -
Page 38: Emergency Action
Malfunctions 8.2 Emergency action The valve, on which the actuator with fail- safe action is mounted, is moved to its fail- safe position upon failure of the supply volt- age (see the 'Design and principle of opera- tion' section). Plant operators are responsible for emergen- cy action to be taken in the plant. -
Page 39: Servicing
Servicing 9 Servicing Note The control valve was checked by SAMSON before it left the factory. − The product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by SAMSON's After-sales Service. - Page 40 EB 5868-1 EN...
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Page 41: Decommissioning
Decommissioning 10 Decommissioning WARNING The work described in this section is to be Risk of burn injuries due to hot components performed only by personnel appropriately and pipeline. qualified to carry out such tasks. Valve components and the pipeline may be- come very hot. - Page 42 Decommissioning Î Wear hearing protection when working near the valve. WARNING WARNING Risk of personal injury due to residual pro- cess medium in the valve. While working on the valve, residual process medium can escape and, depending on its properties, may lead to personal injury, e.g. burns.
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Page 43: Removal
Removal 11 Removal Before removing the valve, make sure the fol- lowing conditions are met: The work described in this section is to be − The control valve is put out of operation performed only by personnel appropriately (see the 'Decommissioning' section). qualified to carry out such tasks. - Page 44 Removal Body Seat Plug Balancing diaphragm Rod-type yoke Plug stem Stem connector Actuator Hex nut 10 Stem connector 11 Adapter 12 Hex nut Fig. 11-1: Type 3214 with Type 3374 Electric Actuator 11-2 EB 5868-1 EN...
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Page 45: Repairs
Î Do not perform any repair work on your outside of your shipment so that the own. documents are clearly visible. Î Contact SAMSON's After-sales Service 4. Send the shipment to the address given for repair work. on the RMA. - Page 46 12-2 EB 5868-1 EN...
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Page 47: Disposal
Disposal 13 Disposal SAMSON is a producer registered at the following European institution u https://www.ewrn.org/national- registers/national-registers. WEEE reg. no.: DE 62194439/ FR 02566 Î Observe local, national and internation- al refuse regulations. Î Do not dispose of components, lubricants and hazardous substances together with your household waste. - Page 48 13-2 EB 5868-1 EN...
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Page 49: Certificates
Pressure Equipment Directive 2014/68/EU on pages 14-2 to 14-8 − Declaration of conformity in compliance with Machinery Directive 2006/42/EC for Types 3214-1 and 3214-7 Control Valves on page 14-9 − Declaration of incorporation in compli- ance with Machinery Directive 2006/42/EC for the Type 3214 Valve with other actuators other than Types 3271 and 3277 Actuators on... - Page 50 DIN EN, body, EN-GJS-400-18-LT and CC499K, DN 50, PN 25, fluids G2, L2, L1 2447 (44-7) 2448 (44-8) 2449 (44-9) Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 1 of 3 14-2 EB 5868-1...
- Page 51 Liquids according to Article 4(1)(c.ii) Gases according to Article 4(1)(c.i), second indent Liquids according to Article 4(1)(c.ii), second indent Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 2 of 3 EB 5868-1 14-3...
- Page 52 Norbert Tollas i.V. Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 3 of 3 14-4 EB 5868-1...
- Page 53 EB 5868-1 14-5...
- Page 54 ANSI, body, A216 WCC and A351 CF8M, NPS 2½-6, Class 150, all fluids ANSI, body, A216 WCC and A351 CF8M, NPS 1½-6, Class 300, all fluids Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 1 of 3 14-6...
- Page 55 DIN EN, body, EN-GJS-400-18-LT, DN 100-150, PN 25, fluids G2, L2, L1 DIN EN, body, 1.0619, DN 100-250, PN 16, all fluids Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 2 of 3 EB 5868-1...
- Page 56 Norbert Tollas i.V. Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision 00 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Page 3 of 3 14-8 EB 5868-1...
- Page 57 Für folgendes Produkt: Elektrisches Stellventil Typ 3214/XXXX bestehend aus Ventil Typ 3214 und Antrieb Typ 3374, Typ 3274 oder Typ 3375 Wir, die SAMSON AG, erklären, dass die oben genannte Maschine allen einschlägigen Anforderun- gen der Maschinenrichtlinie 2006/42/EG entspricht. Produktbeschreibung siehe:...
- Page 58 For the following product: Type 3214 Valve We certify that the Type 3214 Valve is partly completed machinery as defined in the Machinery Directive 2006/42/EC and that the safety requirements stipulated in Annex I, 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.4 and 1.3.7 are observed.
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Page 59: Annex
You can reach our after-sales service at aftersalesservice@samsongroup.com. Addresses of SAMSON AG and its subsid- iaries The addresses of SAMSON AG, its subsid- iaries, representatives and service facilities worldwide can be found on our website (www.samsongroup.com) or in all SAMSON product catalogs. - Page 60 15-2 EB 5868-1 EN...
- Page 64 EB 5868-1 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...
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