Stenner Pumps ECON FX Series Installation And Maintenance Manual

Peristaltic metering pumps

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ECON FX PUMP SERIES
ECON VX PUMP SERIES
PERISTALTIC METERING PUMPS
INSTALLATION AND MAINTENANCE MANUAL
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED
PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS
FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
W RNING
PERISTALTIC METERING PUMPS SINCE 1957

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Summary of Contents for Stenner Pumps ECON FX Series

  • Page 1 PERISTALTIC METERING PUMPS SINCE 1957 ECON FX PUMP SERIES ECON VX PUMP SERIES PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warranty and Service Policy ..............3 Safety Instructions........4-6, 9-12, 14-18, 20-23, 25 Materials of Construction ..............7 Accessories ..................8 Flow Rate Outputs ................9 Installation................... 10-17 Troubleshooting ................18-20 Tube Replacement ................ 21-24 Cleaning Point of Injection.............25-27 Exploded View..................
  • Page 3: Warranty And Customer Service

    WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY Stenner Pump Company will for a period of one (1) year from the date of purchase (proof of purchase required) repair or replace at our option all defective parts. Stenner is not responsible for any removal or installation costs. Pump tube assemblies and rubber components are considered perishable and are not covered in this warranty.
  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: 1.READ AND FOLLOW ALL INSTRUCTIONS. 2.WARNING -To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS Warns about hazards that CAN cause death, serious personal injury, or property damage if ignored. ELECTRIC SHOCK HAZARD VAC MODELS ONLY ELECTRIC SHOCK HAZARD Pump supplied with grounding power cord and attached plug. To reduce risk of electrical shock, connect only to a properly grounded, grounding type receptacle.
  • Page 6 SAFETY INSTRUCTIONS continued Warns about hazards that WILL or CAN cause minor personal injury or property damage if ignored. PLUMBING Metering pump installation must always adhere to your local plumbing codes and requirements. Be sure installation does not constitute a cross connection. Check local plumbing codes for guidelines.
  • Page 7: Materials Of Construction

    MATERIALS OF CONSTRUCTION All Housings Polycarbonate Pump Tube & Check Valve Duckbill Santoprene ® (FDA approved) Suction/Discharge Line & Ferrules Polyethylene (FDA approved) Suction Line Strainer and Cap PVC or Polypropylene (both NSF listed); ceramic weight Tube & Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts PVC or Polypropylene (both NSF listed)
  • Page 8: Accessories

    ACCESSORIES Contents 3 Connecting Nuts 1/4" 3 Ferrules 1/4" or 6 mm Europe 1 Injection Fitting or Duckbill Check Valve 1 Weighted Suction Line Strainer 1/4" or 6 mm Europe 20' Suction/Discharge Line 1/4", white or UV black or 20' Suction/Discharge Line 6 mm Europe, white 1 Additional Pump Tube 1 Manual Econ FX &...
  • Page 9: Flow Rate Outputs

    FLOW RATE OUTPUTS ECON FX – Fixed output, no adjustment Item Pump Roller Gallons Pressure Liters Pressure Number Prefix Tube Assembly per Hour max. psi per Hour max. bar E10FXA White 0.31 1.17 E10FXB White 0.58 2.20 E20FXB White 1.03 3.90 E20FXC White...
  • Page 10: Installation

    INSTALLATION ADDITIONAL SAFETY INSTRUCTIONS NOTICE: Indicates special instructions or general mandatory action. Read all safety hazards before installing or servicing the pump. The pump is designed for installation and service by properly trained personnel. Use all required personal protective equipment when working on or near a metering pump.
  • Page 11 INSTALLATION continued MOUNT PUMP Select a dry location (to avoid water intrusion and pump damage) above the solution tank. To prevent pump damage in the event of a pump tube leak, never mount the pump vertically with the pump head up. DO NOT mount pump directly over an open solution tank.
  • Page 12: Declaration Of Conformity

    Declaration of Conformity INSTALLATION Standards Used for Conformity Testing and Certification: continued EN60335-1 EN55014-1 EN61000-3-3 EN60335-2-41 EN3100-3-2 ADDITIONAL INSTRUCTIONS FOR CE PUMPS WHEN APPLICABLE ADDITIONAL INSTALLATION INSTRUCTIONS All Class II Pumps located in Zone 1 of swimming pool areas require locating where flooding cannot occur. This pump is intended to be installed as “fixed”...
  • Page 13 INSTALLATION DIAGRAM Grounded Power Outlet: (Grounded-Fault Circuit- Interrupter GFCI) Suction Discharge Disassembled View Duckbill Injection Check Valve Fitting 80 psi max. 25 psi max. Disassembled view of nut and ferrule Duckbill Discharge Line Suction Line Flow direction of solution Shut-Off Valve Solution Tank USA and Canada 800.683.2378, International 904.641.1666 Econ FX &...
  • Page 14 INSTALLATION continued INSTALL SUCTION LINE TO PUMP HEAD 1. Uncoil the suction/discharge line. Use outside of solution tank as a guide to cut proper length of suction line ensuring it will be 2-3" above the bottom of solution tank. Allow sufficient slack to avoid kinks and stress cracks. Always make a clean square cut to assure that the suction line is burr free.
  • Page 15 INSTALLATION continued INSTALL SUCTION WEIGHT TO SUCTION LINE 1. Drill a hole into the bung cap or solution tank lid. Slide the line through and secure the weighted strainer to the line. 2. To attach the strainer, push approximately 3.5" of suction line through the cap on the strainer body.
  • Page 16 INSTALLATION continued INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT 1. Make a secure finger tight connection on the discharge fitting of the pump head as instructed in Install Suction Line instructions. DO NOT use thread sealant tape on pump tube connections or tools to tighten connections.
  • Page 17 INSTALLATION continued 4. Hand tighten the injection fitting into the FNPT fitting. Injection Fitting a. Install connecting nut and ferrule to the pump discharge line. Insert discharge line into injection fitting until it reaches base of fitting. b. Finger tighten connecting nut to fitting. Duckbill Check Valve a.
  • Page 18: Troubleshooting

    TROUBLESHOOTING DRIVE ASSEMBLY HAZARDOUS VOLTAGE: DISCONNECT power before service. Electrical service should be performed by trained personnel only. PROBLEM POSSIBLE CAUSE SOLUTION Noise is excessively loud Lubrication is insufficient Grease gears and gear posts Gears or gear posts are worn Inspect/replace gears and gear posts Drive assembly does not work Faulty electrical supply...
  • Page 19 TROUBLESHOOTING PUMP HEAD PROBLEM POSSIBLE CAUSE SOLUTION Components are cracking Chemical attack Check chemical compatibility Chemical intrusion from tube failure Identify and correct cause, clean components of chemical & replace tube and ferrules according to manual Visible fluid in pump head Pump tube rupture/leak Replace pump tube and ferrules according to manual No pump output;...
  • Page 20 TROUBLESHOOTING PUMP TUBE NOTICE: A leaking pump tube damages the metering pump. Inspect pump frequently for leakage and wear. Refer to Tube Replacement section for additional safety precautions and instructions. PROBLEM POSSIBLE CAUSE SOLUTION Tube leaking Pump tube ruptured Identify and correct cause, clean components of chemical &...
  • Page 21: Tube Replacement

    TUBE REPLACEMENT SAFETY INFORMATION RISK OF EXPOSURE To reduce risk of exposure, check the pump tube regularly for leakage. At the first sign of leakage, replace the pump tube. To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near metering pumps.
  • Page 22 TUBE REPLACEMENT PREPARATION 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction/discharge line to remove fluid and avoid contact. 3. Turn pump off. 4. Disconnect the suction and discharge connections from pump head. Econ FX &...
  • Page 23 TUBE REPLACEMENT continued REMOVE TUBE Always unplug pump before doing maintenance work. 1. Unplug the pump. 2. Remove the Phillips locking screw on the latch (CE models only). Slide the vertical tab 180 degrees from left to right to unlock the cover latch. 3.
  • Page 24: Prime Pump

    TUBE REPLACEMENT continued INSTALL NEW TUBE 1. To install new tube, insert one fitting into slot, pull tube around the center of the roller assembly and insert second fitting into the other slot. Illustration D 2. Align tube housing cover with track and slide over tube until fully closed. Illustration E 3.
  • Page 25: Cleaning Point Of Injection

    CLEANING POINT OF INJECTION SAFETY INFORMATION NOTICE: Indicates special instructions or general mandatory action. Pumps rated 25 psi maximum are installed with an injection fitting and pumps rated 80 psi maximum are installed with an duckbill check valve. Both allow the extension tip to be installed in the center of the pipe directly in the flow of water to help reduce deposit accumulation.
  • Page 26 CLEANING POINT OF INJECTION continued 1. Turn metering pump off and unplug cord. Disable water pump or auxiliary equipment electrical supply. 2. Depressurize system and bleed pressure from pump discharge line. 3. Loosen and remove connecting nut and ferrule from the duckbill check valve or injection fitting to disconnect discharge line.
  • Page 27 CLEANING POINT OF INJECTION continued 6. Replace discharge line if cracked or deteriorated. If the end is clogged, cut off the calcified or blocked section of discharge line. Pump 80 psi max. a. Reassemble the duckbill check valve. b. Replace ferrule and reinstall the discharge line to the duckbill check valve approximately 3/4"...
  • Page 28: Exploded View

    EXPLODED VIEW Gear Kit Pump Head Cover Cover Screw Drive Assembly Pump Tube White Roller Black Roller Assembly Assembly (pairs with (pairs with pump tubes pump tube H) A, B, C) Econ FX & VX www.stenner.com...
  • Page 29: Parts

    PARTS Pump Tubes Includes tube, ferrules 1/4" or Europe 6 mm Insert tube # for DESCRIPTION PART NUMBER Europe 6 mm ® A, B or C Santoprene Tube 2-PK EC30 -2 EC30 CE-2 ® H Santoprene Tube & Duckbill 2-PK EC30H-2 EC30HCE-2 Pump Head Parts...
  • Page 30: Mounting Template

    MOUNTING TEMPLATE Econ FX & VX www.stenner.com...
  • Page 31: For Your Records

    FOR YOUR RECORDS Model Serial Number Date of Installation USA and Canada 800.683.2378, International 904.641.1666 Econ FX & VX...
  • Page 32 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours (EST) Mon.–Fri. 7:00 am–8:00 pm Assembled in the USA with US and international components © Stenner Pump Company All Rights Reserved IMEFXVX 052825...

This manual is also suitable for:

Econ vx seriesEcon e10fxaEcon e10fxbEcon e20fxbEcon e20fxcEcon e10fxh ... Show all

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