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Summary of Contents for Stenner Pumps ECON INTEGRATOR E10RLM
- Page 1 PERISTALTIC METERING PUMPS SINCE 1957 ECON INTEGRATOR ™ PERISTALTIC METERING PUMP INSTALLATION AND MAINTENANCE MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
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Page 2: Table Of Contents
TABLE OF CONTENTS Warranty and Service Policy ..............3 Safety Instructions..Cover, 4-6, 9, 15-17, 20-21, 23, 25-29, 31-32, 34, 36 Materials of Construction ..............7 Accessories ..................8 Flow Rate Outputs ................9 Modes of Operation ................10 Control Panel Guide..............11-12 Pre-Programming Requirements ........... - Page 3 WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY Stenner Pump Company will for a period of one (1) year from the date of purchase (proof of purchase required) repair or replace, at our option, all defective parts. Stenner is not responsible for any removal or installation costs. Pump tube assemblies and rubber components are considered perishable and are not covered in this warranty.
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Page 4: Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: 1.READ AND FOLLOW ALL INSTRUCTIONS. 2.WARNING -To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. - Page 5 SAFETY INFORMATION Warns about hazards that CAN cause death, serious personal injury, or property damage if ignored. ELECTRIC SHOCK HAZARD VAC MODELS ONLY ELECTRIC SHOCK HAZARD Pump supplied with grounding power cord and attached plug. To reduce risk of electrical shock, connect only to a properly grounded, grounding type receptacle.
- Page 6 SAFETY INFORMATION continued Warns about hazards that WILL or CAN cause minor personal injury or property damage if ignored. PLUMBING: Metering pump installation must always adhere to your local plumbing codes and requirements. Be sure installation does not constitute a cross connection. Check local plumbing codes for guidelines.
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Page 7: Materials Of Construction
MATERIALS OF CONSTRUCTION All Housings Polycarbonate Pump Tube & Check Valve Duckbill Santoprene ® (FDA approved) Suction/Discharge Tubing & Ferrules Polyethylene (FDA approved) Suction Line Strainer and Cap PVC or Polypropylene (both NSF listed); ceramic weight Tube & Injection Fittings PVC or Polypropylene (both NSF listed) Connecting Nuts PVC or Polypropylene (both NSF listed) -
Page 8: Accessories
ACCESSORIES Contents 3 Connecting Nuts 1/4" 3 Ferrules 1/4" 1 Duckbill Check Valve 1 Weighted Suction Line Strainer 1/4" 20' Suction/Discharge Tubing 1/4", white or UV black 1 Additional Pump Tube 1 Manual ™ Econ Integrator www.stenner.com... -
Page 9: Flow Rate Outputs
FLOW RATE OUTPUTS GALLONS & OUNCES Pump Roller Turndown Gallons Gallons Ounces Ounces Pressure Pump Prefix Tube Assembly Ratio per Day per Hour per Hour per Minute Max. psi E10RLM White 10:1 0.49 0.02 0.04 E10RHM White 10:1 0.83 0.03 0.07 E20RHM White... -
Page 10: Modes Of Operation
MODES OF OPERATION The Econ Integrator ™ is flow activated by a water meter, control valve, flow switch or any equipment that responds to flow. The pump accepts a dry contact or 12-24 VAC/VDC signal and runs at a set time or set speed according to the mode of operation selected. Before programming, review the pre-programming requirements pages 13 to 14, steps A-D. -
Page 11: Control Panel Guide
CONTROL PANEL GUIDE BUTTONS The control panel has a backlit LCD display; when operating it will display the operating modes and the % setting. The pump is factory pre-set at the lowest settings. The keypad is locked and in standby mode. MODE To unlock the keypad, simultaneously press and hold for 5 seconds. - Page 12 CONTROL PANEL GUIDE INDICATORS The display has flashing indicators beneath the operating mode and setting. The indicators are “PRIME”, “STANDBY”, “SIGNAL” and “KEYPAD LOCKED” and represent the following functions: PRIME = Prime button is pressed, pump will run full speed STANDBY = Standby button was pressed, pump is in standby SIGNAL = Pump received a signal KEYPAD LOCKED = After 60 seconds of no keypad operation, the keypad will lock and...
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Page 13: Pre-Programming Requirements
PRE-PROGRAMMING REQUIREMENTS Before programming the pump, calculate the data in steps A through D then continue with the instructions for the Seconds, Auxiliary or Flow Switch mode. A. Determine the Maximum System Flow Rate or Well Pump Flow Rate in Gallons per Minute. - Page 14 PRE-PROGRAMMING REQUIREMENTS continued C. Calculate Metering Pump Output Requirement in Gallons per Day . Maximum System Flow Rate (gpm) x Dosage (ppm) x 1440 = Metering Pump Output Requirement (gpd) Solution Strength ppm Solution Strength % x 10,000 = Solution Strength ppm D.
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Page 15: Programming
SECONDS MODE PROGRAMMING 1. Calculate the Available Dose Time in Seconds. The available dose time is the minimum time interval between the water meter contact closures. 60 Seconds = Maximum System Flow Rate (spg) Maximum System Flow Rate (gpm) Maximum System Flow Rate (spg) = Available Dose Time (sec.) Water Meter’s contacts per gallon (cpg) Refer to the water meter model to confirm the contact rate (cpg). - Page 16 SECONDS MODE continued PROGRAMMING 4. Program the Pump Operating Mode and the Pump Operating Time Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad. MODE Pump Operating Mode First, press and continue to hold MODE , then press ;...
- Page 17 AUXILIARY MODE PROGRAMMING General Guidelines The pump must interface via a 12-24 VAC/VDC signal from the control equipment. Refer to the control equipment manual for instructions on how to program the settings and make the signal connections to the metering pump. 1.
- Page 18 AUXILIARY MODE continued PROGRAMMING 3. Select the Pump Operating Mode and enter the Pump Speed Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad. MODE Pump Operating Mode First, press and continue to hold , then press to scroll through MODE...
- Page 19 FLOW SWITCH MODE PROGRAMMING 1. Calculate the Pump Speed Percentage Setting. Metering Pump Output Requirement (gpd) x 100 = Pump Speed Percentage Setting Metering Pump Maximum Output (gpd) 2. Program the Pump Operating Mode and the Pump Speed Percentage. Unlock the Keypad Press simultaneously and hold for 5 seconds to unlock the keypad.
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Page 20: Installation
INSTALLATION ADDITIONAL SAFETY INSTRUCTIONS NOTICE: Indicates special instructions or general mandatory action. Read all safety hazards before installing or servicing the pump. The pump is designed for installation and service by properly trained personnel. Use all required personal protective equipment when working on or near a metering pump. - Page 21 INSTALLATION MOUNT PUMP Select a dry location (to avoid water intrusion and pump damage) above the solution tank. NOTE: A mounting template is provided on page 41. To prevent pump damage in the event of a pump tube leak, never mount the pump vertically with the pump head up.
- Page 22 INSTALLATION continued — Brown (or Orange) Blue Green AUXILIARY REPEATER White RELAY SECONDS or FLOW SWITCH Black 1. Connect signal wires as required by the installation: SECONDS Black & Red FLOW SWITCH Black & Red REPEATER RELAY Green & White - If using the repeater relay with the Seconds or Flow Switch mode, connect the green &...
- Page 23 INSTALLATION continued ADDITIONAL INSTRUCTIONS FOR CE PUMPS WHEN APPLICABLE ADDITIONAL INSTALLATION INSTRUCTIONS All Class II Pumps located in Zone 1 of swimming pool areas require locating where flooding cannot occur. This pump is intended to be installed as “fixed” as opposed to portable. The pump must be installed in a vertical position as shown in the installation diagram.
- Page 24 INSTALLATION DIAGRAM Pulse Water Meter Flow Indicator ™ Econ Integrator optional accessory for visual pumping 5 sEconds 21% confirmation. Controller PART NO. AK600 if applicable Grounded Power Outlet: (Grounded-Fault Circuit-Interrupter GFCI) Black Black Weighted Pumps shown mounted to the wall using Suction Line the Econ Stand optional accessory.
- Page 25 INSTALLATION continued INSTALL SUCTION LINE TO PUMP HEAD 1. Uncoil the suction/discharge line. Use outside of solution tank as a guide to cut proper length of suction line ensuring it will be 2-3" above the bottom of solution tank. Allow sufficient slack to avoid kinks and stress cracks. Always make a clean square cut to assure that the suction line is burr free.
- Page 26 INSTALLATION continued INSTALL SUCTION WEIGHT TO SUCTION LINE 1. Drill a hole into the bung cap or solution tank lid. Slide the tubing through and secure the weighted strainer to the line. 2. To attach the strainer, push approximately 3.5" of suction line through the cap on the strainer body.
- Page 27 INSTALLATION continued INSTALL DISCHARGE LINE TO PUMP HEAD AND INJECTION POINT 1. Make a secure finger tight connection on the discharge fitting of the pump head as instructed in Install Suction Line instructions. DO NOT use thread sealant tape on pump tube connections or tools to tighten connections.
- Page 28 INSTALLATION continued START PUMP 1. To unlock the keypad, simultaneously press and hold for 5 seconds. MODE 2. Take the pump out of standby. First, press and continue to hold , then press MODE . Prime the pump. First, press and continue to hold , then press MODE PRIME...
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Page 29: Troubleshooting
TROUBLESHOOTING DRIVE ASSEMBLY HAZARDOUS VOLTAGE: DISCONNECT power before service. Electrical service should be performed by trained personnel only. PROBLEM POSSIBLE CAUSE SOLUTION Loud or excessive noise Insufficient gear lubrication Apply AquaShield to gears and gear posts Worn gears or gear posts Inspect/replace gears and gear posts Drive assembly does not work Faulty electrical supply... - Page 30 TROUBLESHOOTING PUMP HEAD PROBLEM POSSIBLE CAUSE SOLUTION Components are cracking Chemical attack Check chemical compatibility Chemical intrusion from tube failure Identify and correct cause. Clean components of chemical and replace tube according to manual Pump head leaking Pump tube rupture Identify and correct cause.
- Page 31 TROUBLESHOOTING PUMP TUBE NOTICE: A leaking pump tube damages the metering pump. Inspect pump frequently for leakage and wear. Refer to Tube Replacement section for additional safety precautions and instructions. PROBLEM POSSIBLE CAUSE SOLUTION Tube leaking Pump tube ruptured Identify and correct cause. Clean components of chemical and replace tube and ferrules according to manual.
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Page 32: Tube Replacement
TUBE REPLACEMENT RISK OF EXPOSURE To reduce risk of exposure, check the pump tube regularly for leakage. At the first sign of leakage, replace the pump tube. To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near metering pumps. - Page 33 TUBE REPLACEMENT continued PREPARATION 1. Follow all safety precautions prior to tube replacement. 2. Prior to service, pump water or a compatible buffer solution through the pump and suction and discharge lines to remove fluid and avoid contact. 3. Disconnect the suction and discharge connections from pump head. ™...
- Page 34 TUBE REPLACEMENT continued REMOVE TUBE Always unplug pump before doing maintenance work. 1. To unlock the keypad, simultaneously press and hold MODE for 5 seconds. REMINDER: The keypad will automatically lock if there is no operation for 60 seconds. Place pump in standby by pressing and continuing to hold , then press MODE STBY...
- Page 35 TUBE REPLACEMENT continued INSTALL NEW TUBE 1. To install new tube, insert one fitting into slot, pull tube around the center of the roller assembly and insert second fitting into the other slot. Illustration D 2. Align tube housing cover with track and slide over tube until fully closed. Illustration E 3.
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Page 36: Cleaning The Point Of Injection
CLEANING THE POINT OF INJECTION ADDITIONAL SAFETY INSTRUCTIONS NOTICE: Indicates special instructions or general mandatory action. The duckbill check valve allows the extension tip to be installed in the center of the pipe directly in the flow of water to help reduce deposit accumulation. Warns about hazards that CAN cause death, serious personal injury, or property damage if ignored. - Page 37 CLEANING THE POINT OF INJECTION continued 1. Turn metering pump off and unplug cord. Disable water pump or auxiliary equipment electrical supply. 2. Depressurize system and bleed pressure from pump discharge line. 3. Loosen and remove connecting nut and ferrule from the duckbill check valve to disconnect discharge tubing.
- Page 38 CLEANING THE POINT OF INJECTION continued 5. Replace discharge line if cracked or deteriorated. If the end is clogged, cut off the calcified or blocked section of discharge line. • Reassemble the duckbill check valve. • Replace ferrule and reinstall the discharge line to the injection fitting approximately 3/4"...
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Page 39: Exploded View
EXPLODED VIEW Pump Head Cover Gear Kit Pump Tube Drive Assembly Pad Drive Assembly Cover Screw White Roller Assembly Black Roller Assembly (pump tubes F, M) (pump tubes G, H, J) ™ USA and Canada 800.683.2378, International 904.641.1666 Econ Integrator... -
Page 40: Parts
PARTS Pump Tubes Includes tube, ferrules 1/4" Insert tube # for DESCRIPTION PART NUMBER ® F, G, H, J or M Santoprene tube 2-PK EC30 -2 Pump Head Parts DESCRIPTION PART NUMBER Roller Assembly, white EC350 Tubes F & M Roller Assembly, black EC351 Tubes G, H &... -
Page 41: Mounting Template
MOUNTING TEMPLATE ™ USA and Canada 800.683.2378, International 904.641.1666 Econ Integrator... - Page 42 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 USA Phone: 904.641.1666 US Toll Free: 800.683.2378 Fax: 904.642.1012 sales@stenner.com www.stenner.com Hours (EST) Mon.–Fri. 7:00 am–8:00 pm Assembled in the USA with US and international components © Stenner Pump Company All Rights Reserved IMEI 122023...
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