Stenner Pumps S Series Installation And Maintenance Manual
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Stenner Pumps S Series Installation And Maintenance Manual

Peristaltic metering pumps
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S SERIES FW 4.01.02
PERISTALTIC METERING PUMPS
INSTALLATION AND MAINTENANCE MANUAL
Control Modes HALL EFFECT and MANUAL
TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER
ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.
W RNING
PERISTALTIC METERING PUMPS SINCE 1957

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  • Page 1 PERISTALTIC METERING PUMPS SINCE 1957 S SERIES FW 4.01.02 PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL Control Modes HALL EFFECT and MANUAL W RNING TO BE INSTALLED AND MAINTAINED BY PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY. READ MANUAL & LABELS FOR ALL SAFETY INFORMATION & INSTRUCTIONS.

  • Page 2: Table Of Contents

    PartS ................71-75 Wall MoUntinG BracKet diMenSionS......... 76 SERIES S SERIES multiple operational modes and indicators pump head-plastic latches pump head-stainless steel latches pump head-thumbscrews MODEL IMS 011623 FW 4.01.02 S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 3 ® Pellethane is a registered trademark of Lubrizol Advanced Materials, Inc. ® Hastelloy is a registered trademark of Haynes International, Inc. ™ AquaShield is a trademark of Houghton International. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 4: Safety Instructions

    RISK OF FIRE HAZARD DO NOT install or operate on any flammable surface. Pump is not recommended for installation in areas where leakage can cause personal injury or property damage. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 5 Before installing or servicing the pump, read the pump manual for all safety information and complete instructions. The pump is designed for installation and service by properly trained personnel. No user replaceable parts inside. Do not install at altitudes over 2000 meters. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 6: Flow Rate Outputs

    Many variables can affect the output of the pump. Stenner Pump Company recommends that all metering pumps undergo field calibration by means of analytical testing to confirm their outputs. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 7: Materials Of Construction

    Pump Head Rollers Polycarbonate Guide Rollers Polyethylene Thumbscrews Stainless steel and PVC ® Leak Detect Components Hastelloy and stainless steel ® Pump Head Support and Transition Sleeve Santoprene Tube Pull PVC S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 8: Chemical Resistance Guide

    Carbon Disulfide • • Hydrofluoric Acid, anhydrous • Carbon Tetrachloride • Hydrogen Peroxide < 50% Castor Oil • • • Hydrogen Sulfide • • Chlorine Iodine see Sodium Hypochlorite S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 9 NOTE: FKM tested to ANSI/NSF 61 with water only. * Products tested and certified by IAPMO according to ANSI/NSF 61 for contact with Sodium Hypochlorite and Water only and ANSI/NSF 372. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 10: Accessories

    1 Ball Check Valve 1 Weighted Suction Line Strainer 3/8" 20' Suction/Discharge Tubing 3/8", White or UV Black 1 Additional Pump Tube 1 Mounting Bracket 1 Quick Start Guide S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 11: General Information

    GENERAL INFORMATION The S Series is an advanced peristaltic pump design with multiple programming features and performance indicators. The S Series offers practical and flexible functions for municipal, wastewater and industrial applications. PUMP FEATURES OUTPUT • Brushless DC Motor with ball bearing support •...
  • Page 12 Select Mode of Operation In Control Modes menu, select your mode of operation. Program the Options In your selected control mode, program the options relevant to your application. Run the Pump S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 13 • Applicable modes of operation: Manual, 4-20mA, 010VDC, or Pulse • Stenner Modbus manual • Modbus RS-485 communication cable & 1 three terminal, liquid tight junction; purchased separately, part number MOD100 S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 14: Configuration

    Holding the button causes the numbers to change rapidly. Configuration Display Brightness - Display Brightness 100% Returns to Configuration menu - Units - Clock adjust S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 15 Units Configuration - Display Brightness Gallons Returns to Configuration menu. - Units - Clock adjust Units Liters Returns to Configuration menu. adjust S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 16 - Units - Clock sun- sat adjust Returns to Configuration menu When ENTER is pressed for the last digit in the time of day, the display returns to Configuration menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 17 Continued on next page - Signal Calibration Calibration menu - GO TO CONFIG MENU Calibration - GPD/LPD Calibration - Signal Calibration - GO TO CONFIG MENU To Configuration menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 18 20mA OUT Set 0508 2584 adjust back To Signal Calibration menu Signal Calibration - 0 - 10V IN - 4-20mA OUT - GO TO CAL MENU To top of Calibration menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 19 Configuration menu. accepted. was not accepted. PASSWORD DID NOT PASSWORD MATCH. PLEASE ACCEPTED RE-ENTER PASSWORD Displays message for 3 seconds and To Configuration menu returns to Configuration menu. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 20 Reset Tube Timer? - Set Life Timer The timer is NOT reset. - Reset Tube Timer To Tube Timer menu - TO CONFIGURE MENU yes/no select To Configuration menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 21 - Password Totalizer is reset to zero. - Tube Timer To Configuration menu - Reset Totalizer yes/no select Reset Totalizer? Totalizer is NOT reset. To Configuration menu yes/no select S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 22 “No” to To Configuration menu allow the pump to continue to run in the event of a leak detect alarm. yes/no Stop pump on alarm? To Configuration menu yes/no S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 23 Repeat Pulse – Manual, 4-20mA, 0-10VDC, Pulse, 7 Day Timer, PPM Feed-Constant or Cycle Timer – Automatically activates the relay when the pump receives the dry contact input signal to repeat this signal to another pump or device. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 24 Hall Effect or PPM Feed: Hall Effect Low Flow ✓ ✓ Hall Effect Signal Overrun ✓ ✓ Pulse * Scalable, invertible ** Transfer operation from a primary pump to a backup pump via a relay. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 25 When relays have been Disable Relay. programmed and enabled To Outputs menu . N/DIS or disabled as desired or to exit this menu, choose “To Configuration Menu” and press ENTER. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 26 Relay #X Relay #1 Leak Detect Low Signal Relay #1 on/off on/off 4-20mA Mode Change Off on/off Continued on 0-10VDC next page Relay #1 High Signal To Outputs menu on/off S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 27 Mode Change Leak Detect Hall Effect To Outputs menu on/off on/off Relay #X Relay #1 Mode Change Leak Detect PPM Feed To Outputs menu on/off on/off To Outputs menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 28 Configuration - Outputs FW 4.01.02 To Configuration menu - Modbus Setup - Firmware Version RETURN TO CONFIGURE The display will indicate the pump's software version. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 29 Select “No” and press ENTER to Select “No” to return to Configuration menu without return to Configuration menu without resetting the pump. resetting the pump. To Configuration menu To Configuration menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 30 Holding the button causes the numbers to change rapidly. Configuration - Firmware Version To Main Menu - Reset Pump - Go to Main Menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 31 Manual Speed - Manual 100% To Main Menu - 4-20mA When ENTER is pressed for the final digit, - 0-10 VDC adjust the display returns to the Main Menu. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 32 • Typically, the meter manufacturer will specify a minimum flow rate for the meter. It is recommended the pump minimum process flow rate setting is not set below this point. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 33 100 % adjust To Hall Effect menu After the settings are entered, the display returns to Hall Effect menu and Alarm Settings can be programmed. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 34 Stop Pump on H ALM? event of a high flow alarm. Select “No” to allow the pump to continue running in yes/no the event of a high flow alarm. To Hall Effect menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 35 To return to the Main Menu, highlight - PPM Feed “Go To Main Menu” in the Control Mode - Cycle Timer menu and press ENTER. - Go To Main Menu To Main Menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 36: Operating Display

    ON/OFF WARNING: DOES NOT REMOVE POWER Cycles the display to show different units of output BACK ENTER Press and hold for 2 seconds to go to the Main Menu S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 37 Manual Prime symbol and 100 will flash 20.0 while PRIME is pressed. Metric is displayed if selected in Configuration Manual 0.83 Manual oz/min 1.77 S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 38 Hall Effect 0.83 oz/min Hall Effect 1.77 NOTE: Displayed outputs are approximate and may be rounded off. For some units of measure, flows close to zero may display zero. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 39 Hold for If password 0-9, A-Z 2 seconds is correct If password is incorrect INCORRECT PASSWORD Displays for 3 seconds and then returns to previous operating display S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 40 PASSWORD for 3 seconds and then returns to the 4-20mA beginning of alarm. Low Signal 4-20mA 0-10VDC 0-10VDC High Signal Hall Effect Process High Flow Hall Effect Hall Effect Process Low Flow S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 41: Connections

    Signal cables must be UL, cUL AWM Style 2464 approved with conductors between 28 AWG and 18 AWG. Jacket diameter for small liquid tight must be 0.064" to 0.210". Jacket diameter for large liquid tight must be 0.114" to 0.250". S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 42 Flow Flow Flow 4-20mA Diagram Relay Relay Detect Detect Detect Detect Detect − − External External 12VDC Leak Detect Sensitivity Adjustment Connection FACTORY Terminals USE ONLY Modbus Connection Bottom S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 43 The 12VDC supply from connection #10 is limited to 20mA and is only for powering Hall Effect sensors on turbine or paddlewheel type flow meters. Do not use the 12VDC output for anything else; otherwise, damage to the pump will occur. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 44 Relay Relay − signal) Common 12VDC signal) signal Output Output 4-20mA Leak Leak Flow Flow Flow 4-20mA Relay Relay Detect Detect Detect Detect Detect − − External External 12VDC S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 45 Relay PPM/Hall − signal) 12VDC Common signal) signal Flow Output Output 4-20mA 4-20mA Leak Leak Flow Flow Detect Relay Relay Detect Detect Detect Detect − − External External 12VDC S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 46 Relay PPM/Hall − signal) 12VDC Common signal) signal Flow Output Output 4-20mA 4-20mA Leak Leak Flow Flow Relay Relay Detect Detect Detect Detect Detect − − External External 12VDC S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 47 25%, 50%, & 75%. the loop current – Powered 4-20mA should be 8mA, 12mA, & 16mA respectively. pH Meter – – Pump Injection Point pH Meter Power Supply S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 48 LEAK DETECT page 1 of 3 The S Series pump includes a highly sensitive leak detector. The detector can differentiate between a tube rupture leak and water intrusion. The sensitivity feature reduces the number of false “tube leak” signals due to the pump’s location in a wet environment, outdoors or if subject to hose down cleaning.
  • Page 49 - C O NF I G U R A T IO N Leak Detect - C O NT R O L M O D E - R U N P U M P Adjustment Potentiometer Leak Detect Pins S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 50 - C O N F IG U R A T I ON - C O N T R O L M O D E - R U N P U MP Leak Detect Pins S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 51: Installation

    Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance change to prevent chemical damage to pump and/or spillage. Recommended mounting is vertical with pump head pointed downward. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 52 1. Use the mounting bracket as a template to drill pilot holes in mounting location. 2. Secure bracket with fasteners or wall anchors. Slide pump into bracket. Wall Mounting Bracket Pump Head S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 53 DIAGRAM Connect only to a branch circuit protected by a ground-fault-circuit-interrupter (GFCI) Wall Mounting Bracket (requires 2 screws) Suction Line Discharge Line Point of Injection Shut-Off Valve Solution Tank S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 54 DO NOT use thread seal tape on pump tube connections. Connecting Nut Assembly 1/4" Discharge Side 3/8" Suction Side NOTE: Tubing should bottom into all fittings. DO NOT use thread seal tape on pump tube threads. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 55 DO NOT mix chemicals in the solution container. Follow recommended mixing procedures according to the manufacturer. DO NOT operate pump unless chemical is completely in solution. Turn pump off when replenishing solution. Suction Line 3.5" (9 cm) Weighted " Suction Line Strainer S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 56 1/4" or 1/2" FNPT Reduction Injection Fitting or Check Valve Bushing if needed Shut-Off Valve Typical Point of Injection DO NOT use thread seal tape on pump tube threads. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 57 * For 3/8" connections only. Slide line through 3/8" connecting nut and finger tighten to male end of adapter or pump tube fitting . While firmly holding the adapter or tube fitting, wrench tighten the 3/8" connecting nut one additional half turn. If leak occurs, gradually tighten the 3/8" connecting nut as required S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 58 (if not terminated) Load too high or shortened on Maximum loop impedance is 300mA; 4-20mA output Ensure output is not shortened S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 59 Excessive head movement Thumbscrews not fully tightened Tighten thumbscrews to secure cover S50 model Worn or damaged cover bearing Replace cover and ensure that pump head support is installed. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 60 IMPORTANT: DO NOT TWIST THE TUBE during installation. To ensure it doesn't twist, keep the tube positioned so the printed description stays aligned along the length of the tube. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 61 Crushed 1/4" ferrule Replace ferrule 1/4" ferrule in wrong orientation Beveled ends of ferrules face pump. Tubing should bottom into all fittings Missing 3/8" nut sleeve or gripper Replace nut S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 62 Avoid kinks or damage during tube installation. Inspect the suction and discharge lines, injection point (into pipe), and injection check valve duckbill for blockages after any tube rupture. Clear or replace as required. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 63: Tube Replacement

    NOTE: The roller assembly needs to be collapsed to remove the tube. Cover Invert cover 3 Lugs Cover Feet Center of roller assembly Align cover feet near tube fitting S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 64 G 12. Reinstall clean tube housing. Check rollers 13. Lightly apply AquaShield ™ along the entire shaft. 14. Reinstall the roller assembly. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 65 Be sure the cover is seated with the sleeve bearing on the shaft and is flush with the housing before latching. I Cover Bushing Apply Aquashield ™ to cover bushing S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 66 Clean and/or replace as required. 2. Reconnect the suction and discharge lines. 3. Prime pump and verify operation. 4. Place pump in desired operating mode. Secure latches S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 67 13. Check housing and cover for cracks. Replace if cracked. ™ 14. Lightly apply AquaShield along the entire shaft. 15. Reinstall roller assembly. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 68 Failure to do so may lead to poor pump performance, including shortened tube life. 2. Reconnect the suction and discharge lines. 3. Prime pump and verify operation. 4. Place pump in desired operating mode. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 69 Use caution when disconnecting discharge line from pump. Discharge line may be under pressure. Discharge line may contain chemical. To reduce risk of exposure, the use of proper personal protective equipment is mandatory when working on or near chemical metering pumps. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 70: Cleaning The Point Of Injection

    Clean out accumulated deposits with a #2 Phillips head screwdriver. Periodic inspection and cleaning of the point of injection will maintain proper pump operation and provide maximum tube life. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 71 S5 Roller Assembly 4-PK S5500-4 S5600-1 S5 Tube Housing Cover 4-PK S5600-4 S5 Pump Head Support S5003-1 S5 Transition Sleeve S5002-1 S5 Thumbscrews 4-PK S5001-4 S5 Tube Pull S6063-1 S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 72 2-PK S5107G-2 NOTE: Confirm material compatibility with the chemical resistance guide in the catalog. Refer to the Flow Rate Outputs chart to match the pump with the correct tube. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 73 S5107GK NOTE: Confirm material compatibility with the chemical resistance guide in the catalog. Refer to the Flow Rate Outputs chart to match the pump with the correct tube. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 74 #5G Santoprene ® tube 5-PK S5005G-5 2-PK S5007G-2 ® #7G Santoprene tube 5-PK S5007G-5 Refer to the Flow Rate Outputs chart to match the pump with the correct tube. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 75 3/8" Duckbill Check Valve with nut, ferrule, Pellethane duckbill 5-PK MCTYIJ38 S40, S50 Models 100 psi (6.9 bar) max. DESCRIPTION PART NUMBER 3/8" Ball Check Valve with nut, tantalum spring, FKM seat & O-ring BC038-1 S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...

  • Page 76: Wall Mounting Bracket Dimensions

    WALL MOUNTING BRACKET DIMENSIONS 1/4" 5" 1/4" NOTICE: Leave 8" of clearance above pump to allow for removal from mounting bracket. S Series FW 4.01.02 US and Canada 800.683.2378, International 904.641.1666 www.stenner.com...
  • Page 77 STENNER PUMP COMPANY 3174 DeSalvo Road Jacksonville, Florida 32246 Phone 904.641.1666 US Toll Free 800.683.2378 Fax 904.642.1012 sales@stenner.com www.stenner.com Hours (EST) Mon.–Fri. 7:00 am–8:00 pm Assembled in the USA © Stenner Pump Company All Rights Reserved IMS 020623...

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