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Summary of Contents for Howmet Aerospace 202 Series
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Page 1: Table Of Contents
series Pneudraulic Installation Tools Instruction Manual Table of Contents EC Declaration of Conformity Safety Instructions Tool Specifications Spare Parts and Accessories Principle of Operation Description Preparation for Use Operating Instructions Maintenance Tool Disassembly Procedure 7 - 9 Tool Assembly Procedure 9 - 10 Fill and Bleed Nose Assembly / Disassembly... -
Page 2: Ec Declaration Of Conformity
202 series Pneudraulic Installation Tool (HK938) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA... -
Page 3: Safety Instructions
202 series Pneudraulic Installation Tool (HK938) Safety Instructions III. OPERATING HAZARDS: GLOSSARY OF TERMS AND SYMBOLS: 1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands. -
Page 4: Tool Specifications
202 series Pneudraulic Installation Tool (HK938) Specifications Model 202B Hydraulic fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent Automatic Transmission Fluid (ATF) specifications. Fire 1.5 inches 3.4 inches Ø resistant fluid may be used if it’s an ester based fluid such (4.0 cm) -
Page 5: Spare Parts And Accessories
202 series Pneudraulic Installation Tool (HK938) Spare Parts and Accessories For CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. -
Page 6: Description
The 202V model has a Slide & Tube Assembly – a ribbed on the tool. Preparation for Use The 202 series of tools ship with a plug in the air inlet trigger a few times to cycle the tool. connector. The connector has ¼-18 female pipe threads 4. -
Page 7: Maintenance
Models 202B: Reach in the window of pintail bottle This procedure is for the complete disassembly of all and remove the retaining ring and washer; then 202 series of tools. Disassemble only those components remove the pintail bottle and adapter. (Figure 5) necessary to replace damaged O-rings, Quad-rings, Models 202V &... - Page 8 202 series Pneudraulic Installation Tool (HK938) Tool Disassembly Procedure continued ... 9. Pull on lock nut with vise-grips to remove the air 504127 Button 128790 piston from cylinder. Remove Quad-ring. Head Screw (3) Bottom Plate 126941-1 CAUTION: Take care to not scratch the...
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Page 9: Tool Assembly Procedure
202 series Pneudraulic Installation Tool (HK938) Tool Disassembly Procedure continued ... PINTAIL BOTTLE/VACUUM SYSTEM DISASSEMBLY This procedure is applicable to models 202V and 202LV only; it should be used in conjunction with the previous sections, General and Head/Handle. For component identification, see Figures 5, 6, & 15. - Page 10 General and Head/Handle. For component GENERAL identification, see Figures 5, 6, & 15. This procedure is applicable to all 202 series tools. For component identification, see Figures 2, 7, 14, & 15. 1. Assemble adapter and Tube and Slide Assembly and new O-rings.
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Page 11: Fill And Bleed
202 series Pneudraulic Installation Tool (HK938) Fill and Bleed This section documents the “bleed-&-fill” procedure. 4. Stand the tool upright on a bench. Trigger the tool slowly (20–30 cycles), and bend the fill bottle at a For component identification, see Figures 9, 10, & 11. -
Page 12: Nose Assembly/Disassembly
202 series Pneudraulic Installation Tool (HK938) Nose Assembly/Disassembly NOSE ASSEMBLY INSTRUCTIONS 1. Thread collet/spindle extension onto piston and tighten with a wrench. Anvil 2. Slide Anvil over collet/spindle extension until it bottoms. 3. Slide retaining nut (and rotatable stop. if applicable) over anvil and thread onto tool. -
Page 13: Component Drawings
202 series Pneudraulic Installation Tool (HK938) Tool Base (all models) Figure 14 116134-1 Gland Assembly 123754 Throttle Arm Timing Pin 115505-1 Throttle Valve 116408 Bumper 125118 504408 Pivot Screw O-Ring (2) 123752 Cylinder Assembly 111803-1 Piston Rod 507164 130725 Swivel Assy... - Page 14 202 series Pneudraulic Installation Tool (HK938) Tool Head 202 & 202L Figure 14a 505818* 501110 Polyseal Back-up Ring 506653 123757 Retaining Ring 506654 Washer Front 505817* 122432 500816 Gland Wiper Seal Gland Cap O-ring 506160* Polyseal 123761 120588 Adapter 590240-1**...
- Page 15 202 series Pneudraulic Installation Tool (HK938) Tool Head 202B, 202V, & 202LV Figure 15 506675 Tubing * WARNING sticker (590240-1) Connector (V models) MUST be purchased and placed as shown if it becomes lost, damaged, or unreadable, or if the 590240-1 * Handle Assembly is replaced.
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Page 16: Troubleshooting
202 series Pneudraulic Installation Tool (HK938) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. -
Page 17: Warranties
202 series Pneudraulic Installation Tool (HK938) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. - Page 18 Tel: +49-8251-8757-0 Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com AICSalesDL@Howmet.com Huck provides technical assistance in the use 2023 Howmet Aerospace, Inc. © and application of Huck fasteners & tooling. NOTICE: This publication is only to be used for gen- Howmet Fastening Systems eral guidance in properties of the products shown...
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