Howmet Aerospace 2581 Series Instruction Manual
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Howmet Aerospace 2581 Series Instruction Manual

Hydraulic installation tools
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2581, 2582,
Hydraulic Installation Tools
Instruction Manual
2581
2583
2583
and
series

Table of Contents

®
Tool Disassembly and Assembly
2
3-5
5
6
7
7
8
8
9
10
10
11
11
12-13
14-18
19
21
February 6, 2023
HK1173

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Summary of Contents for Howmet Aerospace 2581 Series

  • Page 1: Table Of Contents

    2581, 2582, 2583 series Hydraulic Installation Tools Instruction Manual 2581 Table of Contents EC Declaration of Conformity 2582 Safety Instructions Description Tool Specifications Principle of Operation ® Tool-to-Powerig Setup Spare Parts and Accessories Sticker Locations Preparation for Use Operating Instructions Hydraulic Couplings Maintenance Nose Assembly Installation and...

  • Page 2: Ec Declaration Of Conformity

    2581 2582 2583 Hydraulic Installation Tools (HK1173) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Description of Machinery: Models 2400, 2480, 2500, 2580 family of hydraulic...
  • Page 3 2581 2582 2583 Hydraulic Installation Tools (HK1173) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement hose of a genuine HUCK tool or hose assembly.

  • Page 4: 2582 Safety Instructions

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Safety Instructions I. GENERAL SAFETY RULES: II. PROJECTILE HAZARDS: 1. A half hour long hands-on training session with 1. Risk of whipping compressed air hose if tool is qualified personnel is recommended before using pneudraulic or pneumatic.

  • Page 5: Description

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Safety Instructions V. ACCESSORIES HAZARDS: 6. If the power tool has a silencer, always ensure it is in 1. Disconnect tool from energy supply before changing place and in good working order when the tool is being inserted tool or accessory.

  • Page 6: Tool Specifications

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Specifications Hose Kits: Use only genuine HUCK Hose Kits rated at 10,000 psi working pressure. Hydraulic fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent ATF specifications. Fire resistant fluid may be used if it’s an ester based fluid such as Quintolubric HFD or equivalent. Water based fluid shall NOT be used as serious damage to equipment will occur.

  • Page 7: Principle Of Operation

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Principle of Operation A trigger controls the PULL and RETURN strokes. When pressure by allowing fluid to flow back to Powerig® the trigger is pressed, hydraulic pressure is directed to Hydraulic Unit. When the trigger is released at end of PULL PULL side of the piston, and fastener installation begins.

  • Page 8: Spare Parts And Accessories

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Spare Parts and Accessories For CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only.

  • Page 9: Preparation For Use

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Preparation for Use Read all WARNINGS and CAUTIONS before operating maintenance on HUCK equipment. CONNECTING THE TOOL WARNINGS: Read full manual before Remove shipping caps from ends of pipe plug fittings. using tool. A half-hour training session Coat pipe plug threads, hose fitting threads, and quick with qualified personnel is recommended connect fittings with Threadmate™, which is available...

  • Page 10: Operating Instructions

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. Flange DOWN Bead UP Do NOT pull a fastener Do NOT install a fastener without a CORRECT CORRECT with the collar upside workpiece (structure to be fastened), a pin, down.

  • Page 11: Maintenance

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Maintenance GOOD SERVICE PRACTICES tool. For convenience and as experience indicates, keep The efficiency and life of your installation tool depends extra kits (O-rings, back-up rings, and other standard upon proper maintenance and good service practices. items) and tool parts on hand.
  • Page 12 2581 2582 2583 Hydraulic Installation Tools (HK1173) Tool Disassembly Procedure The following procedure is for complete disassembly. DISASSEMBLE CYLINDER ASSEMBLY Disassemble only subassemblies necessary to check 7. Remove deflector from end cap. Remove socket head screw from end cap (barbed retainer of 2581/A2581). and replace damaged seals, wipers, back-up rings and components.
  • Page 13 2581 2582 2583 Hydraulic Installation Tools (HK1173) Tool Assembly Procedure Refer to appropriate illustrations and Maintenance. 4. Screw piston assembly tool and spacer on front of Clean components with mineral spirits or similar solvent. piston. Inspect for wear/damage and replace as necessary. 5.

  • Page 14: Component Drawings

    2581 2582 2583 Hydraulic Installation Tools (HK1173) 2581 & A2581 Head and Handle Assembly 123142 Rear Figure 9 501118 Gland Assembly Back-up Ring 506160 Polyseal 501118 129565 Note the orientation Back-up Ring Cylinder 506160 Polyseal Note the orientation 500824 123141 123138 O-Ring 506030...
  • Page 15 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2582 & A2582 Head and Handle Assembly Figure 10 NOTE: For long pintail fasteners, use OPTIONAL Deflector P/N 118809-1. 505865 Polyseal Note the orientation 505827 Polyseal 500824 Note the orientation 129561 Cylinder O-Ring 501117 120678 Piston Assy 501118...
  • Page 16 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2583 & A2583 Head and Handle Assembly Figure 11 NOTE: For long pintail fasteners, use 129563 Cylinder OPTIONAL Deflector P/N 118809-1. 505865 Polyseal 505827 Polyseal 505791 Piston Assembly Note the orientation O-Ring Note the orientation 120679 (2583/ A2583) 131490 501117...
  • Page 17 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2581, 2582, 2583 Trigger, Hoses, and Cord Figure 12 See Figure 09 for 2581 and A2581 Head Assembly part numbers. See Figure 10 for 2582 and A2582 Head Assembly part numbers. See Figure 11 for 2583 and A2583 Head Assembly part numbers. (2582 HEAD OUTLINE SHOWN) 508944 Trigger...
  • Page 18 2581 2582 2583 Hydraulic Installation Tools (HK1173) A2581, A2582, A2583 Trigger and Hoses Figure 13 124887 Air Trigger Housing 112555 See Figure 09 for 2581 and A2581 Head Assembly part numbers. Trigger See Figure 10 for 2582 and A2582 Head Assembly part numbers. Stem See Figure 11 for 2583 and A2583 Head Assembly part numbers.

  • Page 19: Troubleshooting

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Troubleshooting Always check the simplest possible cause of a malfunction first. For example, a loose or disconnected trigger line. Then proceed logically and eliminate each possible cause until the defect is found. Where possible, substitute known good parts for suspected defective parts.
  • Page 20 2581 2582 2583 Hydraulic Installation Tools (HK1173) Notes...

  • Page 21: Warranties

    2581 2582 2583 Hydraulic Installation Tools (HK1173) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties.
  • Page 22 Tel: +49-8251-8757-0 Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com AICSalesDL@Howmet.com Huck provides technical assistance in the use 2023 Howmet Aerospace, Inc. © and application of Huck fasteners & tooling. NOTICE: This publication is only to be used for gen- Howmet Fastening Systems eral guidance in properties of the products shown...

This manual is also suitable for:

2582 series2583 seriesA2581A2582A2583

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