Related Manuals for Howmet Aerospace BobTail BTT25-ST
Summary of Contents for Howmet Aerospace BobTail BTT25-ST
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Page 1: Table Of Contents
Instruction Manual BobTail® Hydraulic Installation Tool Models Table of Contents BTT25-ST Declaration of Conformity Safety Instructions 3 - 4 Principle of Operation Specifications Preparation for Use BTT35-ST Tool to Powerig Setup Limit Switch Adjustment Operating Instructions Maintenance Components Drawings 10-16 and Parts List Wiring Diagram BTT57-ST... -
Page 3: Safety Instructions
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Safety Instructions 16. Do not abuse tool by dropping or using it as a hammer. GLOSSARY OF TERMS AND SYMBOLS: Never use hydraulic or air lines as a handle or to bend - Product complies with requirements set forth by or pry the tool. - Page 4 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Safety Instructions (continued) V. ACCESSORIES HAZARDS: can cause serious injury. 1. Disconnect tool from energy supply before changing 7. Be sure all hose connections are tight. inserted tool or accessory. 8. Wipe all couplers clean before connecting. Failure to do 2.
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Page 5: Principle Of Operation
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Principle of Operation The operator pushes the Tool Nose over the end of the The Piston moves back to start the swaging process. fastener until the Tool Puller bottoms on the fastener. After the fastener is fully swaged, the operator must When the Tool’s Limit Switch Rod makes contact with the release the trigger, at which point the Tool’s Anvil is end of the fastener, the Limit Switch in the back of the... -
Page 6: Preparation For Use
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Preparation for Use CAUTIONS: WARNINGS: Do not use TEFLON tape on pipe threads. Pipe ® Read full manual before using tool. threads may cause tape to shred resulting in A half-hour training session with qualified tool malfunction. -
Page 7: Tool To Powerig Setup
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Tool to Powerig Setup Figure 2 Optional Tool Balancer Optional Hose Assembly 118309-* Hose Assembly * Two digit number after dash indicates hose length in feet. (Example: 118309-12 is a 12-foot hose assembly.) 128904 Relief Valve Nose Assembly... -
Page 8: Limit Switch Adjustment
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Limit Switch Adjustment TOOLS NEEDED Controller or Light Box 5. Tighten the Lock-down Screw. NOTE: After tightening Depth Micrometer the Lock-down Screw, verify the adjustment again by Allen Wrench measuring with the depth micrometer. In some cases, because of the tight tolerance, it is possible for the NOTE: It is important to ensure that the face of the adjustment to be jarred during tightening the Lock-... -
Page 9: Maintenance
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Maintenance environmental regulations. Recycle steel, aluminum, and WARNING: Inspect tool for damage or wear plastic parts in accordance with local lawful and safe before each use. Do not operate if damaged or practices. Coat hose fitting threads with a non-hardening worn, as severe personal injury may occur. -
Page 10: Components Drawings And Parts List
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Components Drawing BTT25-ST, BTT35-ST, BTT57-ST Figure 4... - Page 11 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Parts List BTT25-ST BTT35-ST BTT57-ST ITEM DESCRIPTION Part Number Part Number Part Number Main Housing Assembly contains: 128698 121981 128716 Main Housing 128699 119018 128725 Lock screw 121343 121343-35 121343-57 O-Ring 506077 506078 506079 Back-up Ring 501138...
- Page 12 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Components Drawing BTT57R-ST Figure 5...
- Page 13 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Parts List BTT57R-ST Part Part Item Description Qty. Item Description Qty. Number Number Main Housing Assembly contains: 128716 Terminal Strip 124379 Cylinder 128725 Socket Head Screw 505879 Lockscrew 121343-57 Huck Sticker 590059 CAUTION Trademark & Year O-Ring 506079 590517...
- Page 14 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Trigger and Terminal Box Assembly Figure 6...
- Page 15 BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Switch Housing Assemblies BTT25-ST and BTT57-ST Figure 7 128745 Switch Housing Assembly (BTT25-ST) 508371 Screw 500166 Flat Washer 128749 Switch Plate 128747 128746 Upper Housing Lower Housing 508360 Spring 507570 Screws (2) 500166 Flat Washer 506038 Switch 500051...
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Page 16: Wiring Diagram
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Switch Housing Assembly BTT35-ST Figure 8 129069 Switch Housing Assembly (BTT35-ST) 129069_revA Wiring Diagram 129071 120361 Figure 9 Trigger 506038 Switch LS1 - NC 505231 BLACK Wire BLACK WHITE BLACK - 1 WHITE - 1 BLACK - 2 BLACK - 2 BLACK... -
Page 17: Limited Warranty
BTT25,35,57 -ST series Hydraulic Installation Tools (HK1120) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. - Page 18 Howmet provides technical assistance regarding the use and application of © 2018 Howmet Aerospace, Inc. Howmet fasteners and tooling. NOTICE: The ISO 9001-2015 information contained in this publication is only Howmet Fastening Systems for general guidance with regard to properties...
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