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Summary of Contents for Howmet Aerospace Huck DH15 Series
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Page 1: Table Of Contents
Instruction Manual DH15 - Series Hydraulic Installation Tool Table Of Contents Declaration of Conformity Safety Instructions Specifications Principle of Operation Preparation for Use Pressure Settings Tool to Powerig® Set-up Operating Instructions Maintenance Optional Equipment Disassembly & Assembly Preparation 10 Nose Assembly/Disassembly Tool Disassembly/Assembly Components Drawings 12-14 Troubleshooting... -
Page 2: Declaration Of Conformity
DH15-Series Hydraulic Installation Tool (HK1224) Declaration of Conformity Manufacturer: Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Model DH## Family of hydraulic installation tools and specials based on their design (e.g. PR####). Relevant provisions complied with: Council Directive related to Machinery (2006/42/EC) Supply of Machinery (Safety) Regulations 2008... - Page 3 DH15-Series Hydraulic Installation Tool (HK1224) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement for the hose of a genuine HUCK tool or hose assembly.
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Page 4: Safety Instructions
DH15-Series Hydraulic Installation Tool (HK1224) Safety Instructions 14. Where applicable, always clear spent pintail out of nose GLOSSARY OF TERMS AND SYMBOLS: assembly before installing the next fastener. 15. Check clearance between trigger and work piece to -Product complies with requirements set forth by ensure there is no pinch point when tool is activated. -
Page 5: Vibration Hazards
DH15-Series Hydraulic Installation Tool (HK1224) Safety Instructions (continued) IV. REPETITIVE MOTION HAZARDS: instructions and as required by occupational health and 1. When using assembly power tool, the operator can safety regulations. experience discomfort in the hands, arms, shoulders, 4. Operate and maintain tool as recommended in the neck or other parts of the body. -
Page 6: Specifications
DH15-Series Hydraulic Installation Tool (HK1224) Specifications MAX OPERATING TEMP: 125° F (51.7° C) WEIGHT: 8.2 lbs (3.72 kg) MAX FLOW RATE: 2 gpm (7.57 l/m) POWER SOURCE: Huck POWERIG Hydraulic Unit ® MAX INLET PULL PRESSURE: 8700 psi (600 bar) HOSE KITS: Use only genuine HUCK Hose Kits rated at 10,000 psi working pressure. -
Page 7: Preparation For Use
DH15-Series Hydraulic Installation Tool (HK1224) Preparation for Use WARNINGS: CAUTIONS: Read this entire manual before using tool. Apply Parker Threadmate ® Loctite 567, or Slic-Tite ® ® A 30-minute training session with qualified personnel is to male pipe threads (per recommended before using Huck equipment. -
Page 8: Operating Instructions
DH15-Series Hydraulic Installation Tool (HK1224) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. Figure 2 Flange DOWN Bead UP Do NOT pull a fastener Do NOT install a fastener without a CORRECT CORRECT with the collar upside workpiece (structure to be fastened), a pin, down. -
Page 9: Maintenance
DH15-Series Hydraulic Installation Tool (HK1224) Maintenance WARNINGS: CAUTIONS: Inspect your tool Replace all seals, wipers, and rings when tool is disassembled for any for damage and/or reason, and at regular intervals, depending on severity and duration of use. wear before every use. -
Page 10: Disassembly & Assembly Preparation
DH15-Series Hydraulic Installation Tool (HK1224) Disassembly and Assembly Preparation WARNING: Be sure to disconnect the tool’s electrical control CAUTION: Do NOT use Teflon ® trigger system from the Powerig Hydraulic Unit before tape on pipe threads. Tape can ® disconnecting the tool’s hydraulic hoses from it. If not shred and break free into fluid disconnected in this order, severe personal injury could occur. -
Page 11: Assembly Preparation
DH15-Series Hydraulic Installation Tool (HK1224) Tool Disassembly Procedure WARNING: Be sure to disconnect tool electrical control trigger system from Powerig® Hydraulic Unit BEFORE disconnecting tool’s hydraulic hoses from unit. If not disconnected in this order, severe personal injury may occur. Disassemble only the components necessary to check 7. -
Page 12: Components Drawings
DH15-Series Hydraulic Installation Tool (HK1224) Components Drawing - Head and Handle Figure 5 132252 590512 590247 Barbed Adapter Warning 132249 131386 HUCK Sticker Cylinder Assembly Piston Guard Sticker 132247 Piston Assembly 122756 Retaining Nut 500063 Screw (3) NOTE: Torque to 40 In-lbs. - Page 13 DH15-Series Hydraulic Installation Tool (HK1224) Components Drawing - Tool Hoses and Cord Figure 6 131296 Pintail Bottle Not Shown 110686 110439 24V Connector Female Connector 110438 Male Connector 503431 Reducing Bushing (2) HPHX12-AA10 Hydraulic Hose (2) 132360-1 Power Cord Assembly (Detail Shown Below) 509576 Step Down...
- Page 14 DH15-Series Hydraulic Installation Tool (HK1224) Components Drawing - Nose Adapter P/N 132254 and Piston Assembly P/N 132247 Figure 7 132253 132246 Nose Adapter 509565 509563 Piston 509561 Back-Up Ring Polyseal Glyd Ring 506064 509564 Wiper O-Ring Piston Assembly Nose Adapter Assembly Components Drawing - Pintail Bottle P/N 131296 Figure 8...
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Page 15: Troubleshooting
DH15-Series Hydraulic Installation Tool (HK1224) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. - Page 16 DH15-Series Hydraulic Installation Tool (HK1224) Notes...
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Page 17: Limited Warranties
DH15-Series Hydraulic Installation Tool (HK1224) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools manufactured after HUCK makes no warranty with respect to the tooling, 12/1/2016 shall be free from defects in materials and part(s), or other items manufactured by third parties. - Page 18 HKSSalesDL@howmet.com Huck provides technical assistance regarding the use and application of © 2021 Howmet Aerospace, Inc. Huck fasteners and tooling. NOTICE: The ISO 9001-2015 information contained in this publication Howmet Fastening Systems is only for general guidance with regard CERTIFIED...
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