Howmet Aerospace 5304 Series Instruction Manual
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Howmet Aerospace 5304 Series Instruction Manual

Hydraulic installation tools
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5304, 6304, 7304,
8304, 9304
Hydraulic Installation Tools
Instruction Manual
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
series
, Recoil
®
®

Table of Contents

2
3
4
4 - 5
5
5 - 6
6
6 - 7
7 - 8
8
9
9
9
10 - 12
13
15
16
November 8, 2023
HK457

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Summary of Contents for Howmet Aerospace 5304 Series

  • Page 1: Table Of Contents

    5304, 6304, 7304, 8304, 9304 series Hydraulic Installation Tools Instruction Manual Table of Contents EC/UKCA Declaration of Conformity Safety Instructions Tool Specifications Principle of Operation 4 - 5 Description Spare Parts and Accessories 5 - 6 Preparation for Use Operating Instructions 6 - 7 Maintenance 7 - 8...

  • Page 2: Ec/Ukca Declaration Of Conformity

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Description of Machinery: Models 5304, 6304, 7304, 8304, 9304 family of hy-...

  • Page 3: Safety Instructions

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Safety Instructions including: crushing, impacts, cuts, abrasions and heat. Wear GLOSSARY OF TERMS AND SYMBOLS: suitable gloves to protect hands. 2. Operators and maintenance personnel shall be physically able • Product complies with requirements set to handle the bulk, weight and power of the tool.

  • Page 4: Tool Specifications

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Specifications Hose Kits: Use only genuine HUCK Hose Kits rated at 10,000 psi (689.5 bar) working pressure. Hydraulic fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent ATF specifications.

  • Page 5: Description

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Principle of Operation continued... WARNING: Huck recommends that only Huck Powerig Hydraulic Units be used as a power source for Huck installation equipment. Hydraulic power units that deliver high pressure for both PULL and RETURN, and that are not equipped with relief valves are specifically not recommended and may be dangerous.

  • Page 6: Preparation For Use

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Spare Parts and Accessories continued... Release and Ejector Tool: This assembly tool is for disassembling and assembling -20 (⅝) and -24 ( ) release and ejector assemblies in 99-5000 series nose assemblies. The locking taper ¾...

  • Page 7: Maintenance

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Operating Instructions continued... WARNING: Do not pull on a pin CAUTIONS: Remove excess gap from without placing fastener/collar in a between the sheets. This permits workpiece, and also, collar chamfer enough pintail to emerge from collar MUST be out toward tool.

  • Page 8: Preventive Maintenance

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Maintenance continued... PREVENTIVE MAINTENANCE POWERIG® HYDRAULIC UNIT MAINTENANCE The operating efficiency of a tool is directly Maintenance and repair instructions are in related to the performance of the entire system. applicable Powerig® Hydraulic Unit Instruction Regular inspection and immediate correction Manual.

  • Page 9: Tool Assembly Procedure

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Assembly Clean all tool components with mineral spirits, 7. Place Locking Ring over rear of Head or equivalent, and inspect for wear or damage. Assembly. Hold head and ring together. The Replace as required. Always replace all seals on/ tube pocket in the head must be aligned with in disassembled components.

  • Page 10: Component Drawings

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Component Drawings 5304 Tool 502804 504671 O-Ring Piston Collet * Back-up 500845 O-Ring (11) 590189-3 Sticker Ring 504630 O-Ring 122315-1 Follower 501151 504641 O-Ring 501162 Back-up Ring Back-up Ring Cylinder Head * 590160 Sticker 109541 Locking Ring...
  • Page 11 5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Component Drawings continued... 6304 Tool 503021 Back-up Ring Piston* 504627 O-Ring 504670 O-Ring 500845 501148 Back-Ring 590501-8400 & 590515 Stickers O-Ring 504630 O-Ring 500790 O-Ring (16) 501151 Back-up Ring 104891 Locking Ring 122315 Follower 122318 Retainer 106612 Cylinder...
  • Page 12 5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Component Drawings continued... 8304 Tool 503585 Back-up Ring 504645 O-Ring Piston* 504678 O-Ring 500852 501166 Back-Ring 590501-8400 & 590515 Stickers O-Ring 504669 O-Ring 500796 O-Ring (21) 502841 Back-up Ring 106433 Locking Ring 106427 Cylinder 122293 Retainer 122292 Follower...

  • Page 13: Troubleshooting

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. Use this Troubleshooting information to aid in locating and correcting trouble.
  • Page 14 5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Notes...

  • Page 15: Warranties

    5304 6304 7304 8304 9304 Hydraulic Tooling (HK457) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools HUCK makes no warranty with respect to the manufactured after 12/1/2016 shall be free tooling, part(s), or other items manufactured from defects in materials and workmanship...

  • Page 16: Howmet Support Locations

    Tel: +852-2864-2012 AICSalesDL@Howmet.com Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com Huck provides technical assistance in the use and © 2023 Howmet Aerospace, Inc. application of Huck fasteners & tooling. NOTICE: Howmet Fastening Systems This publication is only to be used for general Kingston Operations...

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