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Summary of Contents for Howmet Aerospace 964B Powerig
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Page 1: Table Of Contents
964B Powerig ® Hydraulic Power Source Instruction Manual Table of Contents EC Declaration of Conformity Safety Instructions Specifications Description Principle of Operation Electrical and Hydraulic Diagram Set-up Instructions Hydraulic Fluid & Filling the Bladder Charge Battery & Battery Set-up Attach & Operate the Control Cable... -
Page 2: Ec Declaration Of Conformity
964B Powerig® Hydraulic Power Source (HK1053) Declaration of Conformity Manufacturer: Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Models 968 Powerig® family and specials based on their design (e.g. PR####). Relevant provisions complied with: •... - Page 3 964B Powerig® Hydraulic Power Source (HK1053) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement hose of a genuine HUCK tool or hose assembly.
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Page 4: Safety Instructions
964B Powerig® Hydraulic Power Source (HK1053) Safety Instructions I. GENERAL SAFETY RULES: 2. Disconnect the assembly power tool from energy 1. A half hour long hands-on training session with quali- source when changing inserted tools or accessories. fied personnel is recommended before using Howmet 3. -
Page 5: Specifications
964B Powerig® Hydraulic Power Source (HK1053) Safety Instructions VI. WORKPLACE HAZARDS: VIII. VIBRATION HAZARDS: 1. Beware of slippery surfaces caused by use of the tool 1. Exposure to vibration can cause disabling damage to and trip hazards caused by the air line or hydraulic hose. -
Page 6: Description
RETURN pressure required by the HUCK installation equipment. This is generally acceptable given the low speeds and limited rate of use for tools using the Model 964B Powerig® Hydraulic Power Source. If you have any questions or concerns regarding this, please contact your authorized Huck distributor. -
Page 7: Principle Of Operation
964B Powerig® Hydraulic Power Source (HK1053) Principle of Operation Figure 2 FIGURES 2, 3 and 4 The 18 volt DC battery-operated motor that drives the hydraulic pump can be turned on by either pressing the on/off switch located at the top of the handle or by... -
Page 8: Good Service Practices
964B Powerig® Hydraulic Power Source (HK1053) Trade Names WHERE THE FOLLOWING TRADE NAMES ARE USED IN THIS MANUAL, PLEASE NOTE: Loctite is a registered trademark of Henkel IP & Holding GMBH. Teflon is a registered trademark of The Chemours Company FC, LLC. -
Page 9: Charge Battery & Battery Set-Up
964B Powerig® Hydraulic Power Source (HK1053) Charge the Battery New batteries must be charged before first use. Approx. 60 minutes of charging = 100% battery fuel. A. Ensure battery charger is plugged in. B. Slide battery pack into charger as shown and allow battery to charge. -
Page 10: Bleeding The System
964B Powerig® Hydraulic Power Source (HK1053) Bleeding the System After all connections are made, the hydraulic system must be bled of any trapped air. With no load on the system and the pump vented and positioned higher than the accessory tooling, cycle the system several times. To vent the Bladder, be sure the pump is positioned upright as shown below and slowly unscrew the Oil Bladder Fill Port plug. -
Page 11: Operating 4-Way Control Valve
964B Powerig® Hydraulic Power Source (HK1053) Operating the Tandem Center 4-Way Control Valve with Huck Tooling Model 964B Powerig® PULL RETURN NEUTRAL 1. Turn the valve control lever to the NEUTRAL position. 2. Start the pump by pressing and holding the tool trigger switch. -
Page 12: Spare Parts & Accessories
964B Powerig® Hydraulic Power Source (HK1053) Spare Parts and Accessories 132416 Control Cable MWCH-18-240 MWCH-18-120 MWB-1890 Alignment Battery Charger * Battery Charger Battery 220-240 VAC 110-120 VAC T-124883CE Pressure Gauge * Note: 220-240 VAC MWCH-18-240 charger and the T-124883CE are not included with the 964B, but are available as separate accessories. -
Page 13: Preventative Maintenance
964B Powerig® Hydraulic Power Source (HK1053) Preventative Maintenance WARNINGS: To help avoid personal injury: • Disconnect the battery from the pump before performing maintenance or repair procedures. • Repairs and maintenance should be performed in a dust-free area by a qualified technician. -
Page 14: Troubleshooting
964B Powerig® Hydraulic Power Source (HK1053) Troubleshooting WARNINGS: To help avoid personal injury: • Repairs & maintenance must be performed by a qualified technician familiar with this equipment. • Disconnect power supply before removing cover. • Use the proper gauges and equipment when troubleshooting. - Page 15 964B Powerig® Hydraulic Power Source (HK1053) Troubleshooting PROBLEM CAUSE SOLUTION Pump will not build 1. Check for external leakage. 1. Seal faulty fittings with sealant. Replace leaking full pressure. pipes or hoses. 2. Improperly adjusted external 2. Refer to the section: “Operating the Tandem pressure regulator setting.
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Page 16: Support Locations
Tel: +49-8251-8757-0 Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com AICSalesDL@Howmet.com Huck provides technical assistance in the use 2022 Howmet Aerospace, Inc. © and application of Huck fasteners & tooling. NOTICE: This publication is only to be used for gen- Howmet Fastening Systems eral guidance in properties of the products shown...
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