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2025
series
Pneudraulic Installation Tools
Instruction Manual
Standard 2025 shown with
Nose Assembly (not included)
Actual models may vary.
Makers of Huck
, Marson
®
Brand Fasteners, Tools & Accessories
, Recoil
®
®
Table of Contents
2
3
4
4 - 5
5
6
6
7
7
8 - 9
10
11
12
12
13 - 17
17
18
19
20
July 16, 2024
HK1006
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Related Manuals for Howmet Aerospace 2025 Series
Summary of Contents for Howmet Aerospace 2025 Series
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Page 1: Table Of Contents
2025 series Pneudraulic Installation Tools Instruction Manual Table of Contents EC/UKCA Declaration of Conformity Safety Instructions Description Tool Specifications 4 - 5 Spare Parts and Accessories Principle of Operation Preparation for Use Operating Instructions Maintenance Tool Disassembly Procedure 8 - 9 Assembly Instructions Fill and Bleed Measuring Tool Stroke... -
Page 2: Ec/Ukca Declaration Of Conformity
2025 series Pneudraulic Installation Tools (HK1006) EC Declaration of Conformity UKCA Declaration of Conformity Manufacturer: Manufacturer: Huck International, LLC, Industrial Products Group, Huck International, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA 1 Corporate Drive, Kingston, NY, 12401, USA... -
Page 3: Safety Instructions
2025 series Pneudraulic Installation Tools (HK1006) Safety Instructions mandrels from front of tool. GLOSSARY OF TERMS AND SYMBOLS: III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards • Product complies with requirements set including: crushing, impacts, cuts, abrasions and heat. Wear forth by the relevant UK and European suitable gloves to protect hands. -
Page 4: Description
2025 series Pneudraulic Installation Tools (HK1006) Description The 2025 models are lightweight, high-speed production tools to install fasteners. The pulling action of the pull piston, assisted by a spring, is provided by a pneumatic-hydraulic (pneudraulic) intensifier system that is powered by 90 psi (6.2 bar) air pressure. The air inlet is equipped with a connector with ¼”-18 female pipe threads to accept your air hose or quick-connect fitting. -
Page 5: Spare Parts And Accessories
2025 series Pneudraulic Installation Tools (HK1006) Spare Parts and Accessories For CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. -
Page 6: Principle Of Operation
The 2025 series of tools ship with a plug in the air inlet connector. The connector has ¼”-18 7. Slide the anvil over the collet assembly and female pipe threads to accept the air hose fitting. -
Page 7: Operating Instructions
2025 series Pneudraulic Installation Tools (HK1006) Operating Instructions Blind Fastener installation: WARNINGS: Inspect tools for damage Place pin in work hole and place collar over pin. and wear before using. Do not use if NOTE: If collar has one tapered end, that end damaged or worn;... -
Page 8: Tool Disassembly Procedure
2025 series Pneudraulic Installation Tools (HK1006) Tool Disassembly Procedure Models 2025B & 2025LB: Reach in the window WARNING: Disconnect the air hose of the pintail bottle and remove the retaining from the tool before performing any maintenance. Serious personal injury ring and washer;... - Page 9 2025 series Pneudraulic Installation Tools (HK1006) Tool Disassembly Procedure continued... 7. Remove the retaining ring, washer, and Polyseal Figure 4 122432 505818* 500816 from the piston. NOTE: Inspect the hydraulic piston Gland Cap Polyseal O-Ring for wear, scoring, and damage; replace if necessary.
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Page 10: Assembly Instructions
2025 series Pneudraulic Installation Tools (HK1006) Assembly Instructions the bottom of the tool. HEAD/HANDLE This procedure is for the assembly of the head/ 4. Install the Quad-ring onto the air piston. handle of models 2025, 2025B, 2025L, and 5. Lubricate the piston rod. Press the assembled 2025LB. -
Page 11: Fill And Bleed
2025 series Pneudraulic Installation Tools (HK1006) Fill and Bleed This section documents the “bleed-&-fill” 3. Screw the fill bottle into the fill port. procedure. For component identification, see Figures 7, 8, & 9. WARNING: Air pressure must be set at 20–40 psi (1.4–2.8 bar) to prevent FILL &... -
Page 12: Measuring Tool Stroke
2025 series Pneudraulic Installation Tools (HK1006) Measuring Tool Stroke - 2025, 2025B, 2025S & 2025V Please use the instructions below to measure the tool stroke. You will need Vernier calipers with depth measuring capability to measure the distance. Vernier Calipers 1. -
Page 13: Component Drawings
2025 series Pneudraulic Installation Tools (HK1006) Component Drawings Tool Base (all Models) Figure 10 Tool Shown from Above and Angled 506576 Plug & Gasket Assembly 507164 506876 Gasket 125741 Spacer Retaining Swivel Assembly Ring (see Fig. 16) Plug 507447 Polyseal... - Page 14 2025 series Pneudraulic Installation Tools (HK1006) Component Drawings continued... Tool Head (2025, 2025L, 2025S & 2025SL) Figure 13 507351* Note: Parts used in all Wiper Seal 2025 models unless (all models except otherwise specified. 507323 2025V/2025LV) Washer (all models 100534-1...
- Page 15 2025 series Pneudraulic Installation Tools (HK1006) Component Drawings continued... Tool Head (2025V, 2025LV, 2025B & 2025LB) Figure 17 Only in Models 2025B and 2025LB 507351 127030 124342 Wiper Seal * End Cap Pintail Bottle Adapter Note Orientation: Note: Flat Washer and Exterior...
- Page 16 2025 series Pneudraulic Installation Tools (HK1006) Component Drawings continued... Figure 24 Figure 18 126980 Head-Handle Assembly 125733 Cylinder Assembly contains: O-Ring 127542 Cylinder** Pin-Dowel, Upper 125466 .188 x .38 Bushing Upper Bushing 500782 O-Ring 505496 Pin-Dowel, .188 x .38 Models:...
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Page 17: Nose Assembly And Disassembly
2025 series Pneudraulic Installation Tools (HK1006) Component Drawings continued... Figure 28 Notes: Colors are only used to show the 125863 End Cap Assembly for both different parts contained in the assembly and 2025V and 2025LV tool contains: do not represent the actual colors of the items. -
Page 18: Troubleshooting
2025 series Pneudraulic Installation Tools (HK1006) Troubleshooting Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction first. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. Use this Troubleshooting information to aid in locating and correcting trouble. -
Page 19: Warranties
2025 series Pneudraulic Installation Tools (HK1006) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools HUCK makes no warranty with respect to the... -
Page 20: Howmet Support Locations
Tel: +852-2864-2012 AICSalesDL@Howmet.com Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com Huck provides technical assistance in the use © 2024 Howmet Aerospace, Inc. and application of Huck fasteners & tooling. Howmet Fastening Systems NOTICE: This publication is only to be used for Kingston Operations general guidance in properties of the products...
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