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Teledyne 201E Training Manual
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Teledyne 201E Training Manual

Chemiluminescent ammonia analyzer
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TRAINING MANUAL
MODEL 201E / T201
CHEMILUMINESCENT AMMONIA ANALYZER
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
(TAPI)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
TOLL-FREE: 800-324-5190
TEL: 858-657-9800
FAX: 858-657-9816
E-MAIL: sda_techsupport@teledyne.com
WEB SITE: www.teledyne-api.com
06033 Rev. B
DCN 6465
8 May 2012
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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  • Page 1 TRAINING MANUAL MODEL 201E / T201 CHEMILUMINESCENT AMMONIA ANALYZER © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 E-MAIL: sda_techsupport@teledyne.com WEB SITE: www.teledyne-api.com 06033 Rev. B DCN 6465 8 May 2012...
  • Page 2 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 3 MODEL 201E AMMONIA ANALYZER Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATICS MENU STRUCTURE CALIBRATION PROCEDURE MAINTENANCE TROUBLESHOOTING & FAULTS SPECIFICATIONS MISC DIAGRAMS T SERIES ADDENDUM 06033B Page 3 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 4 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 5: Principle Of Operation

    MODEL 201E AMMONIA ANALYZER Training Manual 1. PRINCIPLE OF OPERATION 06033B Page 5 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 6 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 7: Measurement Principle

       1200 , NOx and NO Determination The Teledyne API Model M201E Analyzer measures ammonia by converting NH to nitric oxide by the llowing reaction:  4NO + 6H + 5O O (at 825°C) The resulting NO is then measured by the Chemiluminescent reaction of NO with ozone.
  • Page 8 MODEL 201E AMMONIA ANALYZER Training Manual     The NO channel is measured while bypassing both the 501 & molybdenum converter. A Nafion® drier operated in reflux mode, is installed prior to the molybdenum converter and the AutoZero valve, and removes any residual ammonia and water from the switched stream. This location provides the drier with continuous flow, thereby allowing it to stabilize faster.
  • Page 9 MODEL 201E AMMONIA ANALYZER Training Manual The Reaction Chamber Orifice Holder Assy Reaction Cell Assy FT0000010 OR0000002 OR0000034 001330000 HW0000020 002730000 FL0000001 002270000 000940400 (Ozone) 008840000 000940600 (Sample) OR0000001 040900000 OR0000039 06033B Page 9 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 10 MODEL 201E AMMONIA ANALYZER Training Manual The Photo Multiplier Tube The M201E uses a photo-multiplier tube (PMT) to detect the amount of light created by the NO and O reaction in the reaction cell. A PMT is typically a vacuum tube containing a variety of specially designed electrodes. Photons enter the PMT and strike a negatively charged photo cathode causing it to emit electrons.
  • Page 11 MODEL 201E AMMONIA ANALYZER Training Manual Schematic of Basic PMT Design and Functionality A significant performance characteristic of the PMT is the voltage potential across the electron multiplier. The higher the voltage, the greater is the number of electrons emitted from each dynode of the electron multiplier, making the PMT more sensitive and responsive to small variations in light intensity but also increases random noise (dark noise).
  • Page 12 MODEL 201E AMMONIA ANALYZER Training Manual M201E Sensor Assembly 06033B Page 12 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 13 MODEL 201E AMMONIA ANALYZER Training Manual 06033B Page 13 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 14: Optical Filter

    MODEL 201E AMMONIA ANALYZER Training Manual Optical Filter Another critical component in the method by which your M201E detects chemiluminescence is the optical filter that lies between the reaction cell and the PMT. This filter is a high pass filter that is only transparent to wavelengths of light above 665nm.
  • Page 15 MODEL 201E AMMONIA ANALYZER Training Manual Ozone Gas Air Flow The excess ozone needed for reaction with NO in the reaction cell is generated inside the analyzer because of the instability and toxicity of ozone. Besides the ozone generator itself, this requires a dry air supply and filtering of the gas before it is introduced into the reaction cell.
  • Page 16 MODEL 201E AMMONIA ANALYZER Training Manual Generator The M201E uses a corona discharge (CD) tube for creating its O . Corona discharge generation is capable of producing high concentrations of ozone efficiently and with low excess heat. Although there are many cell designs, the fundamental principle remains the same.
  • Page 17 MODEL 201E AMMONIA ANALYZER Training Manual ® Perma Pure Dryer The air supplied to the O generation system needs to be as dry as possible. Normal room air contains a certain amount of water vapor, which greatly diminishes the yield of ozone produced by the ozone generator.
  • Page 18 MODEL 201E AMMONIA ANALYZER Training Manual ® M201E Perma Pure Dryer Just like on startup, if the instrument is turned on after having been off for more than 30 minutes, it takes ® a certain amount of time for the humidity gradient to become large enough for the Perma Pure Dryer to adequately dry the air.
  • Page 19 MODEL 201E AMMONIA ANALYZER Training Manual Critical Flow Orifices In order to maintain constant flow rates for both the O supply air and the sample gas, the M201E uses a variety of critical-orifice flow control assemblies located at these places in the pneumatic system of the instrument: ...
  • Page 20 MODEL 201E AMMONIA ANALYZER Training Manual M201E Gas Flow Rates Flowrate Location Purpose Orifice Diameter (nominal) Sample gas inlet of Controls rate of flow of sample gas 0.010” (10mil) 500 cm³/min reaction cell into the reaction cell. supply inlet of Controls rate of flow of ozone gas 0.004”...
  • Page 21 MODEL 201E AMMONIA ANALYZER Training Manual 2. PNEUMATICS 06033B Page 21 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 22 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 23 MODEL 201E AMMONIA ANALYZER Training Manual TN/TN M501NH VALVE M201E CHASSIS TNX IN SAMPLE GAS FLOW PRESSURE DRYER SENSOR PCA TN IN O3 FLOW SENSOR SAMPLE VACUUM PRESSURE PRESSURE SENSOR SENSOR Converter EXHAUST OUTLET AUTOZERO NO/NO VALVE VALVE SAMPLE GAS INLET...
  • Page 24 MODEL 201E AMMONIA ANALYZER Training Manual M201E Pneumatic Diagram Z/S Option 06033B Page 24 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 25: User Notes

    MODEL 201E AMMONIA ANALYZER Training Manual USER NOTES: 06033B Page 25 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 26 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 27: Menu Structure

    MODEL 201E AMMONIA ANALYZER Training Manual 3. MENU STRUCTURE 06033B Page 27 of 98 05/08/12 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 28 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 29 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual SAMPLE TEST SETUP Primary Setup Menu) <TST TST> RANG PASS MORE HIGH (Secondary Setup Menu) RANGE NH3 STB SAMP FLOW ZERO SPAN CONC OZONE FLOW COMM VARS DIAG DISP NORM PMT AZERO HVPS...
  • Page 30 MODEL 201E AMMONIA ANALYZER Training Manual SAMPLE SETUP CALZ TEST CALS <TST TST> HIGH HIGH HIGH RANGE NH3 STB SAMP FLOW OZONE FLOW ZERO SPAN CONC ZERO SPAN CONC NORM PMT AZERO Primary Setup Menu) HVPS RCELL TEMP BOX TEMP...
  • Page 31 MODEL 201E AMMONIA ANALYZER Training Manual SAMPLE RNGE PASS MORE ACAL PREV NEXT Go To iDAS MENU TREE (Fig. A-4) PREV NEXT MODE MODEL TIME DATE DESIGNATION SEQ 1) SERIAL NUMBER SEQ 2) SOFTWARE SEQ 3 REVISION UNIT LIBRARY REVISION...
  • Page 32 MODEL 201E AMMONIA ANALYZER Training Manual SAMPLE RNGE PASS MORE ACAL VIEW EDIT Password required PREV NEXT CONC01 PREV NEXT EDIT PRNT ENGDATA CALDATA CONC60 CONC01 VIEW ENGDATA CALDATA <SET SET> EDIT PRNT <PRM PRM> PV10 PREV NEXT NX10 CONC60 Selects data point to view.
  • Page 33 MODEL 201E AMMONIA ANALYZER Training Manual SAMPLE RNGE PASS MORE ACAL COMM VARS DIAG DISP Password required Password required INET COM1 COM2 GTWY SNET START STOP PREV NEXT JUMP EDIT PRINT Go To DIAG MENU TREE DAS_HOLD_OFF <SET SET> EDIT...
  • Page 34 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual SA M PLE D A S R N G E P A SS M O R E A CA L D IA G CO M M VAR S Passw ord required P R EV...

  • Page 35: Calibration Procedure

    MODEL 201E AMMONIA ANALYZER Training Manual 4. CALIBRATION PROCEDURE 06033B Page 35 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 36 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 37 MODEL 201E AMMONIA ANALYZER Training Manual Ammonia Calibrations Ammonia is a difficult gas to measure due to its chemical characteristics. Because of its large dipole moment, the gas tends to adsorb on surfaces and diffuse into many materials. The following precautions...
  • Page 38 The molybdenum converter requires oxygen to be present during calibration; therefore some dilute air must be present. The procedure for calibrating the molybdenum converter is outlined in sections 7.1.7 & 7.2 of the 201E operator’s manual. It is recommended that the molybdenum & M501 be calibrated at the same time.
  • Page 39 MODEL 201E AMMONIA ANALYZER Training Manual FACTORY CALIBRATION FOR A M201E The sensor module hardware calibration adjusts the slope of the PMT output when the Instruments slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.
  • Page 40 MODEL 201E AMMONIA ANALYZER Training Manual  While feeding span gas to the analyzer and waiting until the STABIL value is below 1.0 ppb, look at the front panel and scroll to the NORM PMT value. This value is what you are going to adjust to get a slope of 1.000.
  • Page 41 MODEL 201E AMMONIA ANALYZER Training Manual Service Note 9480 Carroll Park Dr., San Diego, CA 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-mail: api-customerservice@teledyne.com http://www.teledyne-api.com 03-020A 9 SEPTEMBER, 2003 HOW TO PERFORM A MANUAL DAC CALIBRATION ON “E” SERIES MACHINES...
  • Page 42 MODEL 201E AMMONIA ANALYZER Training Manual 11. Press CAL on the front panel. 12. You should have some DN and UP buttons. And the top line should be say ZERO ADJUST or something similar. 13. The output on the meter should be as close as possible to 0mV ±0.3mV.
  • Page 43 MODEL 201E AMMONIA ANALYZER Training Manual 17. That channel is now calibrated. 18. Do this for all remaining channels that contain the Current option and ensure that you move the meter on the output connector to the proper pins for that channel.

  • Page 44: Pressure Calibration

    MODEL 201E AMMONIA ANALYZER Training Manual Pressure Calibration To calibrate the pressure in the analyzer the first thing you will want to do is disconnect the pump. You can either do this pneumatically or electrically. Also disconnect any tubing connected to the sample inlet port on the back of the analyzer.

  • Page 45: Maintenance

    MODEL 201e NITROGEN OXIDES ANALYZER Training Manual 5. MAINTENANCE 06033B Page 45 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 46 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 47: Instrument Maintenance

    MODEL 201e NITROGEN OXIDES ANALYZER Training Manual INSTRUMENT MAINTENANCE Predictive diagnostic functions including data acquisition, failure warnings and alarms built into the analyzer allow the user to determine when repairs are necessary without performing unnecessary, preventative maintenance procedures. There is, however, a minimal number of simple procedures that, when performed regularly, will ensure that the analyzer continues to operate accurately and reliably over its lifetime.
  • Page 48 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual M201E Preventive Maintenance Schedule Item Action Priority Frequency Date Performed Check? Particulate filter Change Mandatory Weekly particle filter Zero/span Calibration Mandatory Every 3 calibration months converter Check Mandatory Every 3 conversion months efficiency...

  • Page 49: Troubleshooting & Faults

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual 6. TROUBLESHOOTING & FAULTS 06033B Page 49 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 50 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 51: Predictive Diagnostics

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Predictive Diagnostics The analyzer’s test functions can be used to predict failures by looking at trends in their values. Table below can be used as a basis for taking action as these values change with time. The internal data acquisition system (iDAS) is a convenient way to record and track these changes.

  • Page 52: Non-Linear Response

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Non-Linear Response The M201E was factory calibrated to a high level of NO and should be linear to within 1% of full scale. Common causes for non-linearity are:  Leaks in the pneumatic system. Leaks can add a constant of ambient air, zero air or span gas to the current sample gas stream, which may be changing in concentrations as the linearity test is performed.
  • Page 53 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual M201E Troubleshooting Tree Troubleshooting Trees No Power No front panel or locking up Display Optical Test bad, Electrical Test OK Bad Electrical Test Unstable Reading at Zero, Zero noise Unstable Reading at Span, Span noise...
  • Page 54 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual NO POWER Incorrect voltage or Frequency Verify that the correct voltage and powering the analyzer frequency are going to the analyzer Unit plugged into a good socket Unit must be plugged into a 3 wire...
  • Page 55 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual NO FRONT PANEL OR A LOCKING UP DISPLAY Check if the DC voltage is bad Verify proper DC voltages on the relay board test points. Something bringing down I Follow service note 03-028, “Troubleshooting the I...
  • Page 56 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual OPTICAL TEST BAD, ELECTRICAL TEST OK Bad HVPS Perform an HVPS test, measuring across each pin of the HVPS Check optical test LED. Pull the LED Bad Optical LED out of the cold block and verify...
  • Page 57 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual BAD ELECTRICAL TEST Bad Preamp Replace Preamp Bad Cabling Replace cables going from preamp to motherboard Bad Motherboard Replace Motherboard (5 Year warranty part) 06033B Page 57 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 58 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual UNSTABLE READING AT ZERO, ZERO NOISE Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 59 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual UNSTABLE READING AT SPAN, SPAN NOISE Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 60 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual UNABLE TO ZERO (NO ZERO BUTTON) Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 61 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual UNABLE TO SPAN (NO SPAN BUTTON OR NO RESPONSE TO SPAN) Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10”...
  • Page 62 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual NON-LINEAR RESPONSE Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 63 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual SLOW RESPONSE TO ZERO OR SPAN Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 64 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual HVPS WARNING AFTER FACTORY CALIBRATION Perform a Leak check on the analyzer. Cap the Leak in the analyzer sample inlet and the drier inlet and make sure the sample pressure drops <10” and is equal to the Rcell pressure to within 0.2”...
  • Page 65 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual AUTO-ZERO WARNING Record the A-Zero reading after 15minutes on span Auto-Zero Valve bad and then 15minutes on zero. It should be the same. If it is more then 2mV difference, replace the valve.
  • Page 66 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual NO FLOW Front panel particulate filter dirty Replace front panel particulate filter Stainless steel sintered filter Replace the sintered filter in front of the critical flow dirty orifices, located underneath the fittings on top of the Reaction Chamber.
  • Page 67 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual NO ANALOG OR INCORRECT ANALOG OUTPUT Outputs not properly Perform an analog output calibration. Refer to calibrated service note 03-020 Look at the motherboard on the rear panel and J19, Output set for Voltage or J21, and J23.
  • Page 68 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual ANY TEMPERATURE WARNING Toggle the heater on and off in the Signal I/O menu while measuring the AC voltage going to the heater. Bad Relay This should switch between 0V and line voltage. If the LED is turning on and off but the voltage isn’t...
  • Page 69 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Model 201E Instruction TELEDYNE Warranty/Repair Manual INSTRUMENTS Questionnaire Advanced Pollution Instrumentation MODEL 201E A Teledyne Technologies Company CUSTOMER: ____________________________________ PHONE: ___________________________________________ CONTACT NAME: _______________________________ ___________________________________________ SITE ADDRESS: ______________________________________________________________________________________ MODEL 201E SERIAL NO.: ________________________FIRMWARE...
  • Page 70 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. 6. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.

  • Page 71: User Notes

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual USER NOTES: 06033B Page 71 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 72 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 73: Specifications

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual 7. SPECIFICATIONS 06033B Page 73 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 74 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 75 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Model 201E 0-50 to 0-2000 ppb in 1 ppb increments Ranges Single, Independent, AutoRange Range Modes 0.5 ppb RMS Noise at Zero < 1.0% of reading above 50 ppb Noise at Span 1 ppb RMS...
  • Page 76 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 77 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual 8. MISC DIAGRAMS 06033B Page 77 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 78 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual M201E Layout 06033B Page 78 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 79 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Figure 3-4: M201E Front Panel Layout 06033B Page 79 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 80 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual M201E Electronic Block Diagram 06033B Page 80 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 81 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 06033B Page 81 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 82 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 06033B Page 82 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 83 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual USER NOTES 06033B Page 83 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 84 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual 9. T SERIES ADDENDUM 06033B Page 84 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 85: Getting Started

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Front panel, rear panel, and display Getting Started This section introduces you to the instrument components of the front and rear panel, which are unique to the T series analyzers. Front Panel Figure9-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 9-2, which is described in Table 9-1.
  • Page 86 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Figure 9-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 10-2 above (may or may not display a Fault alarm).
  • Page 87 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Table 9-1: Display Screen and Touch Control Description Field Description/Function Status Lights indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
  • Page 88 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Figure 10-3: Display/Touch Control Screen Mapped to Menu Charts Front Panel/Display Interface Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 89: Front Panel Interface Pca

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual LCD Display Touchscreen Back-Light Supply TFT BIAS Supply 10.4, -7.0, 16, 4V 3.3V LVDS Touch Screen Controller LVDS Transmitter 18 Bit TTL Data Receiver Board Remote Local USB & 5V Utility COM4 USB4 Lang.

  • Page 90: Rear Panel

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Rear panel Figure 9-5: Rear Panel Layout Table 10-2 provides a description of new components on the rear panel. Table 10-2: Rear Panel Description Component Function Option for external voltage signals from other instrumentation and for logging these...
  • Page 91 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Figure 10-6: Analog In Connector Pin assignments for the Analog In connector are presented in Table 10-3. Table 10-3: Analog Input Pin Assignments DESCRIPTION PARAMETER Analog input # 1 AIN 1 Analog input # 2...

  • Page 92: Analog Input Calibration

    A Teledyne logo will appear and flash, wait until a logo appears again with the words System Booting and a loading bar appear below the logo, and hold down the left shift and left control key on the keyboard throughout the rest of the boot up.

  • Page 93: Ain Calibration

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual AIN Calibration This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. Navigate to the ANALOG I/O CONFIGURATION MENU from the DIAG Menu, then press:...

  • Page 94: Usb Configuration

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual To adjust settings for the Analog Input option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel. Continue pressing SET>...
  • Page 95 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Firmware Updates via USB The T series analyzers can receive firmware updates using a flash drive and the USB ports on the front panel. To update the firmware, locate the file you want to use for the update, and rename it to “update.exe”...

  • Page 96: Troubleshooting Faults

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Troubleshooting faults Touch-screen Interface Verify the functioning of the touch screen by observing the display when pressing a touch-screen control button. Assuming that there are no wiring problems and that the DC power supplies are...

  • Page 97: Diagrams And Schematics

    MODEL 201E NITROGEN OXIDES ANALYZER Training Manual Diagrams and schematics RS232 COM2 USB COM Ethernet Male Female port Analog Outputs COM1 (RS–232 ONLY) Optional Analog In 4-20 mA Control Inputs: Touchscreen 1 – 6 Display Status Outputs: 1 – 8...
  • Page 98 MODEL 201E NITROGEN OXIDES ANALYZER Training Manual “E” series compatibility Incompatible components The following components are not compatible between E series and T series analyzers: Multidrop Display and Keyboard components Ethernet Analog Inputs 06033B Page 98 of 98 06/18/07 Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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