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Titan Lifts HD2P-12KMSC Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-12KMSC
12,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-12KMSC

  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-12KMSC 12,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...

  • Page 3: Table Of Contents

    CONTENTS 1-SAFETY ........................1 1.1 INTRODUCTION........................1 1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ..............1 1.3 SAFETY INSTRUCTIONS FOR OPERATION ................1 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ................. 3 1.5 RISKS ............................3 2-DESCRIPTION ......................4 3-UNPACKING & SETUP ....................5 3.1 DELIVERY AND CHECK OF PACKAGES ..................5 3.2 LIFTING AND HANDLING ......................
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: 1-Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 8: 2-Description

    2-DESCRIPTION HD2P-12KMSC- Heavy Duty, 2-post, 12,000lb capacity, Master Series, Clear-floor lift with symmetric arms This lift is a 12,000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder. The safety latch is manually released by a single lever and the spring-loaded locks engage into place as the carriages are raised.

  • Page 9: 3-Unpacking & Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4 SPECIFICATIONS SYMMETRICAL ASYMMETRICAL SPECIFICATIONS CONFIGURATION CONFIGURATION Outside Of Baseplates - Width 154-7/8" 161-1/2" Inside of Columns - Width 131-3/4" 126" Overall Width w/Motor 160-3/16" 161-1/2" Drive-Thru 119" 113-3/8" Lifting Height 4-5/16” to 74-13/16” Overall Height 153-9/16" or 175-1/4" Lifting Capacity 12,000 lb Shipping Weight 2,190 lb...

  • Page 11: Important Concrete And Anchoring Information

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 6”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: 6-Installation Instructions

    6-INSTALLATION INSTRUCTIONS PLEASE NOTE THAT ALL DIMENSIONS GIVEN ARE FOR REFERENCE ONLY. FINAL DIMENSIONS MAY VARY SLIGHTLY. LIFT COLUMNS MUST BE PLUMB AND SQUARE REGARDLESS OF FINAL DIMENSIONS. PLEASE THROUGHLY READ THESE INSTRUCTIONS BEFORE BEGINNING INSTALLATION OR OPERATION OF THE LIFT. 1.
  • Page 13 2. Assemble the overhead crossbeam and fix the roof protective rod. First, assemble beam 1 with beam 2 and tighten them using the correct pairs of holes indicated in the following scheme. This setting will be on the beams widest setting as indicated with the arrows below.
  • Page 14 3. Decide the mounting position that works best for your application and erect the posts. (See Annex 1, Floor plan) A. Ascertain the type of configuration. B. Depending on the type of vehicles to be lifted, the column configuration can either be asymmetrical or symmetrical.
  • Page 15 ASYMMETRIC COLUMN CONFIGURATION CONTINUED Align the two base plates, making the marking points C1, C2, C3 and C4 are in the same straight line. 4. Drill the mounting holes. Remove the drilling dust from the hole. 5. Use a level to check the vertical alignment of the posts. Place shims under the base plates when it necessary to ensure the column is plumb.
  • Page 16 7. Assemble the pulleys correctly and install the crossbeam onto the two posts. A. Firstly, ascertain the type of configuration. Ascertain and mark the correct holes on the crossbeam and connecting part before installation. The pulleys and crossbeam shall be installed using the correct holes indicated in the following schemes. Caution! The pulleys and connecting plates shall be installed using the correct mounting holes specified in the following instructions.
  • Page 17 ASYMMETRIC CONFIGURATION A. LAYOUT 1 , the two pairs of pulley shall be installed using holes P2, P3, P5, P8 on the crossbeam. LAYOUT 1...
  • Page 18 ASYMMETRIC CONFIGURATION A. LAYOUT 2 , the two pairs of pulley shall be installed using holes P1, P4, P6, P7 on the crossbeam. LAYOUT 2...
  • Page 19 8. Fix the two connecting plates onto both ends of the crossbeam assembly using the correct mounting holes respectively instructed in the above figures. 9. Connect the beam with the two posts. 1. Hex head full swivel screw M14x30 2. Flat washer M14 3.
  • Page 20 11. Route and fix the safety release cable for mechanical locking assembly. A. There are 2 pairs of holes reserved on the top side of column and 4 pairs of holes reserved on the holder (Pos.2) assembled with cable-guiding pulley. B.
  • Page 21 12. Install the switch. A. Install the switch bracket (# 4) onto the column and mount the switch (# 1) onto the bracket. B. The position of the switch should be mounted to its lowest setting on the bracket. Making it so that the release handle (# 6) when pulled down fully contacts the switch fully activating it.
  • Page 22 13. Route and connect the equalizing cables. A. Ascertain the height configuration. B. Before attempting to route the ropes, raise the lifting carriage at both sides to the first latching position making sure that the mechanical safety locking units in each post are fully engaged.
  • Page 23 14. Install the power unit. A. Mount and tighten the power unit onto the extending post. 1. Hex head flange screw M8x30 2. Anti-vibration pad 3. Hex flange nut M8 4. Hydraulic power unit 5. Extending post 6. Main post...
  • Page 24 15. Connect the hydraulic hoses A. It must be taken adequate care that all connectors shall be tightened against leakage. B. Don’t let any solid substance go into the hydraulic line. Severe leakage will occur if the hose connectors are not tightened. C.
  • Page 25 16. Make the electrical connection. • ONLY qualified electricians are permitted to do the electrical connection. • Read the name plate and check that the supply voltage is adapted to the voltage of the lift. • Read electrical connection diagram for reference before doing the connection. Caution: All electrical wires shall be properly secured against interference with the cables.
  • Page 26 D. Fix roof-protection limit switch onto the overhead crossbeam and connect its wires with the corresponding terminals reserved in the control box. 1.Roof protection limit switch 2.Cross socket flat head screw M4x25 Refer to the wire connection schemes and connect wires to the corresponding terminals in the control box.
  • Page 27 17. Fill with ISO-32 or AW-32 hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY • Change the oil 6 months after initial use and once per year thereafter. 18. Trial running • The purpose for trial run is to check whether the lift is ready for safe use. •...
  • Page 28 Check the hydraulic lines. A. Raise and lower for several complete cycles and inspect if the hose connectors, cylinders and valves are well tightened without leakage. B. Check the speed for rising and lowering, ensuring that the maximum permitted speeds are not exceeded. If the lift doesn’t raise, the motor may turn in the wrong direction.

  • Page 29: 7-Operation Instructions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 30: Lowering Control

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the power button to raise the carriages high enough up off the locks so that they can be disengaged.
  • Page 31 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 32: 8-Maintenance

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 33: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BIMONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 34: Maintenance By Operator

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 35: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 36: 9-Troubleshooting

    9-TROUBLESHOOTING 1. Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2. Motor runs but will not raise: A.

  • Page 37: 10-Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.

  • Page 38: 11-Diagrams (Fig. 1-10)

    11-DIAGRAMS (FIG. 1-10) FIG. 1 - POWER UNIT...
  • Page 39 Code Description 320204309 Motor - 208-240V,50/60Hz,2.2KW 330404006 Coupling - 48mm(YBZ-F2.1D4H1/1-03) 207103025 Composite washer - 13_7X20X1_5 202109145 Bolt - YBZ-E3D4H1/10-02 330302006 Non-return valve - DF08-01-00 330311005 Solenoid valve spool - 24DC(LSV-08-2NCP-M-2H) 330308032 Plug - DIN43650-DC 330308046 Coil - ECHS24DC-UL 203204102 Nut - FHLM-1/2-20UNF 202109072 Hex socket cylinder head screw - M8x85-GB70_1 202109144...
  • Page 40 FIG. 2 - HYDRAULICS Code Description 622034431 Power unit - 220V-60Hz-1Ph-2.2kW 207103025 Composite washer - 13_7X20X1_5 310101008 Shift connector - M14*1.5-G1/4 inside cone 624008261 Rubber oil hose 1 - Φ8.,L=420mm 615006003 Three way connector - 6214E-A4-B4 624002161 Rubber oil hose 3 - L=8020mm 624008256 Rubber oil hose 2(only usable for a total height of 4452mm) - L=1080mm...
  • Page 41 FIG. 3 - HYDRAULICS Code Description Power unit 624008261 Rubber oil hose 1 - Φ8.,L=420mm 624008257 Rubber oil hose 4 - L=3030mm 615015003 Composite connector - 6255E-A7-B7 207103025 Composite washer - 13_7X20X1_5 615006003 Three way connector - 6214E-A4-B4 624008256 Rubber oil hose 2(only usable for a total height of 4452mm) - L=1080mm 625000013 Cylinder - YG5060-38-1800...
  • Page 42 FIG. 4 - SAFETY CABLE & CROSSBEAM Code Description 410912431 Release rope - L=9400 614901940 Crossbeam(outside) - C12V3-A21-B1 201102035 Hex head full swivel screw - M14X30-GB5783 204101008 Flat washer - D14-GB95 204201007 Spring washer - D14-GB93 203101008 Hex nut - M14-GB6170 614901941 Crossbeam(inside) - C12V3-A21-B2 202111004...
  • Page 43 FIG. 5 - SAFETY LOCKS Code Description 410902013 Spring - C9Z-A1-B10 410902014 Spring - C9Z-A1-B11 410010031 Washer - 6254E-A1-B3 204301009 Circlip - D25-GB894_2 410902031 Shaft - C9Z-A1-B6 202111033 Hex socket flat head screw - M8x65-GB70_3 202109152 Hex socket cylinder head screw - M4X5-GB70_1 203101005 Hex nut - M8-GB6170 615068400...
  • Page 44 FIG. 6 - EXPLODED PARTS...
  • Page 45 Code Description 420680175 Protective cover 1 - C9Z-A19-B1 202109017 Hex socket cylinder head screw - M6X8-GB70_1 420680176 Control box frame - C9Z-A19-B2 614901943 Power side post - C12V3-A1-B1 Power unit - 3.5kW 203204103 Flange nut - M8-GB6177 420040010 Anti-vibration pad - 6254E-A23 201101103 Cap head square neck bolt - M8X30-GB12 614901944...
  • Page 46 FIG. 7 - ELECTRICAL...
  • Page 47 Code Description 320104002 Transformer (380V400V415V-24V) 320104001 Transformer (220V230V240V-24V) 320801001 Circuit breaker (3Ph) 320802001 Circuit breaker (1Ph) 320803001 Circuit breaker 320803003 Circuit breaker 320901001 AC contactor 320304001 Main switch 320301002 Limit switch 320301011 Limit switch 320301003 Switch 320503002 Wire terminals SB1 SB2 320401042 Button 321201001...
  • Page 48 FIG. 9 - CARRIAGE Code Description 203103005 Hex locking nut - M6-GB889_1 410170101B Ring for cylinder fixation - 6264-A24-B1 202109096 Hex socket cylinder head screw - M6X40-GB70_1 614901947 Carriage - C12V3-A3-B1 420680203 Slider - C12V3-A3-B5 420680203 Slider - C12V3-A3-B5 420680124 Protection rubber pad - 62B-A3-B11 202109031 Hex socket cylinder head screw - M8X30-GB70_1...
  • Page 49 FIG. 10 - DIMENSIONS SYMMETRICAL ASYMMETRICAL...

  • Page 50: Limited Warranty

    Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.

  • Page 51: Warranty Registration

    WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 53 NOTES...
  • Page 54 NOTES...
  • Page 55 NOTES...
  • Page 56 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

This manual is also suitable for:

Master seriesMaster hd2p-12kmsc

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