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Titan Lifts MASTER HD2P-9KMSC Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-9KMSC
9,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts MASTER HD2P-9KMSC

  • Page 1 ® Scan this code to get the most updated manual. INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-9KMSC 9,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...

  • Page 3: Table Of Contents

    CONTENTS 1-SAFETY ........................1 1.1 INTRODUCTION........................1 1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ..............1 1.3 SAFETY INSTRUCTIONS FOR OPERATION ................1 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ................. 3 1.5 RISKS ............................3 2-DESCRIPTION ......................4 3-UNPACKING & SETUP ....................5 3.1 DELIVERY AND CHECK OF PACKAGES ..................5 3.2 LIFTING AND HANDLING ......................
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: 1-Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 8: 2-Description

    2-DESCRIPTION HD2P-9KMSC- Heavy Duty, 2-post, 9000lb capacity, Master Series, Clear-floor lift with Asymmetric arms This lift is a 9,000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder. The safety latch is manually released by a single lever and the spring-loaded locks engage into place as the carriages are raised.

  • Page 9: 3-Unpacking & Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4 SPECIFICATIONS Model Description Capacity Lifting Time Overall Height* Overall Width Between Posts Clear Floor/ HD2P-9KMSC 9,000 lbs 50-60 sec. 140 1/2” 142” 111 1/2” Asymmetric Drive-Thru Low Pad Height Lifting Height Power Unit 100 3/4” 3 3/4” 74 1/4” - 81 3/4” 220V/1Ph/60Hz *CYLINDERS WILL EXTEND 7”...

  • Page 11: Important Concrete And Anchoring Information

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: 6-Installation Instructions

    6-INSTALLATION INSTRUCTIONS PLEASE NOTE THAT ALL DIMESIONS GIVEN ARE FOR REFERNCE ONLY. FINAL DIMENSIONS MAY VARY SLIGHTLY. LIFT COLUMNS MUST BE PLUMB AND SQUARE REGARDLESS OF FINAL DIMENSIONS. PLEASE THROUGHLY READ THESE INSTRUCTIONS BEFORE BEGINNING INSTALLATION OR OPERATION OF THE LIFT. 1.
  • Page 13 7. Locate the overhead safety shut-off switch and safety shut-off bar, then attach them to the brackets welded to the underside of the overhead crossbeam. Now that the overhead crossbeam assembly is together, it’s a good idea to re-measure the distance between the columns so that they are the proper distance apart (111.5”) before installing the overhead crossbeam.
  • Page 14 1.Oil hose A 2.Hydraulic cylinder 3.Three way connector 4.Oil hose B 5.Oil hose C 6.Composite connector 7.Power unit 1. Steel cable A 2. Steel cable B 10. At this point, you are now ready to route the equalizing cables. First, it’s best to look down into the carriage and make sure that the cable is routed around the pulley at the bottom of the column.
  • Page 15 1.circlip 2.washer 3.spring 1 4.spring 2 5.shaft 6.handle 7.hook 8.nylon spacer 9.release plate 10.cable installation fitting 12. You are now ready to plumb the second column. With the column baseplate still on the chalk line, place the 4’ level about ¾ of the way up the column and check the plumb on the backside of the column.
  • Page 16 15. Next, you will want to tighten the nuts on the ends 1.Height adapter of the equalizing cable that are running downward 2.Holder into the top of the carriage. Tighten them to where 3.Hex socket button head screw M8x12 you have just enough thread exposed to be able to put the jam-nut on after final adjustments.
  • Page 17 18. Install the secondary limit switch inside the column. 1. Max height limit switch This limit switch is designed to interrupt the signal 2. Cross socket flat head screw M 5x10 from the push button to keep from maxing out 3.
  • Page 18 20. Before operating the lift, its best to do a quick check on all the installed hardware, hydraulic fittings, and hose ends. This is also a great time to lubricate moving components such as, pulleys, pins, as well as the (4) inside corners of both columns. This will allow the nylon slide blocks attached to the carriages to travel smoothly inside the columns when under load.

  • Page 19: 7-Operation Instructions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 20: Operation

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the power button to raise the carriages high enough up off the locks so that they can be disengaged.
  • Page 21 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 22: 8-Maintenance

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 23: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BIMONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 24: Maintenance By Operator

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 25: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 26: 9-Troubleshooting

    9-TROUBLESHOOTING 1. Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2. Motor runs but will not raise: A.

  • Page 27: 10-Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.

  • Page 28: 11-Diagrams (Fig. 1-11)

    11-DIAGRAMS (FIG. 1-11) FIG. 1 - EXPLODED PARTS VIEW...
  • Page 29 Code Description 204101008 FLAT WASHER - D14 204201007 SPRING WASHER - D14 203101008 HEX NUT - M14 201102035 HEX BOLT - M14X30 614901485 POWER UNIT COLUMN 420680096 LOCK COVER 202109017 CAP HEAD BOLT- M6X8 203204103 FLANGE NUT - M8 420040010 RUBBER ISOLATOR 201101103 CAP HEAD BOLT - M8X30...
  • Page 30 FIG. 2 - ADAPTERS Code Description 612004003B TRUCK ADAPTER (4"HEIGHT) 410901744 TRUCK ADAPTER BRACKET 202110004 BUTTON HEAD BOLT- M8X12...
  • Page 31 FIG. 3 - CARRIAGE Code Description 203103005 LOCKING HEX NUT - M6 410170101B CYLINDER COLLAR 202109096 CAP HEAD BOLT - M6X40 614901378 CARRIAGE 420680083 NYLON SLIDE BLOCK 420680124 RUBBER DOOR GUARD PAD 202109031 HEX HEAD SCREW - M8X12 203204011 KNOB - 50XM10 410902001 ARM RESTRAINT PIN 410150121...
  • Page 32 FIG. 4-1 - CABLE Code Description 410902490 SAFETY RELEASE CABLE - L=6880MM (271.87") FIG. 4-2 - CROSSBEAM Code Description 614901379 OVERHEAD CROSSBEAM 202109024 CAP HEAD BOLT - M6X35 203103005 LOCKING NUT - M6 420060010 BLACK FOAM COVER 410060013 OVERHEAD SHUT OFF BAR 410902109 PULLEY 410902029...
  • Page 33 FIG. 5 - SAFETY LOCKS Code Description 410902013 SPRING (HOOKED END) 410902014 SPRING (ANGLED END) 410010031 WASHER 204301009 CIRCLIP - D25 410902031 SHAFT 202111033 FLAT HEAD SCREW - M8X65 202109005 CAP HEAD BOLT - M4X6 203101005 HEX NUT - M8 615068400 LOCK RELEASE HANDLE ASSEMBLY 420680066...
  • Page 34 FIG. 6 - HOSES/POWER UNIT Code Description POWER UNIT - 2.2KW 624008106 HYDRAULIC HOSE - L=430MM 624008104 HYDRAULIC HOSE - L=1270MM 615015003 HYDRAULIC CYLINDER EXTENSION- M14*1.5-G1/4 207103025 COMBINATION WASHER 615006003 HYDRAULIC TEE FITTING 624008107 HYDRAULIC HOSE - L=8860MM 615017013 DIRECT DRIVE CYLINDER...
  • Page 35 FIG. 7 - CABLES / PULLEYS Code Description 615008006 STEEL CABLE L=9620 203101009 HEX NUT - M16 204101009 FLAT WASHER - M16 410902109 PULLEY...
  • Page 36 FIG. 8 - POWER UNIT Code Description 330405069 OIL TANK (STEEL) 330403003 OIL FILTER 330201006 GEAR PUMP 330404015 COUPLING 46MM 320204209 MOTOR - (208-240V,50/60HZ,2.2KW,2850/3450RPM) 330105017 HYDRAULIC BLOCK 330301003 PRESSURE BYPASS VALVE 330304010 PRESSURE ADJUSTMENT VALVE 330302008 CHECK VALVE 330303016 LOWERING VALVE 10:1 330303015 LOWERING VALVE HANDLE...
  • Page 37 Code Description 330502015 VENTED OIL CAP 330401013 PICKUP TUBE 330402006 RETURN TUBE 210101013 PLUG - M14*1.5 207103025 COMBINATION WASHER 202109144 BOLT - M5X18 202109072 CAP HEAD BOLT - M8X85 207101098 O-RING - 109*5.3 202109145 BOLT 330600005 HYDRAULIC STRAIGHT CONNECTOR FIG. 9 - HYDRAULICS Code Description POWER UNIT - 2.2KW...
  • Page 38 FIG. 10 - ELECTRICAL Code Description 320301011 CARRIAGE LIMIT SWITCH 320301002 OVERHEAD LIMIT SWITCH Wire L is going to be fixed with terminals A1, 3L2 and 1L1. Wire N is going to be fixed with terminals 5L3 and 13NO. Wire U is going to be fixed with terminals 2T1 and 4T2. Wire W is going to be fixed with terminals 6T3 and 14NO.
  • Page 39 FIG. 11 - DIMENSIONS 142” 134 1/4” 111 1/2” 100 3/4”...
  • Page 40 Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 41 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 43 NOTES...
  • Page 44 NOTES...
  • Page 45 NOTES...
  • Page 46 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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