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Titan Lifts Master Series Installation, Operation & Maintenance Manual

9,000 lb capacity 2 post lift
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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-9KMSF
9,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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  • Page 1 ® Scan this code to get the most updated manual. INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-9KMSF 9,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...
  • Page 3 TABLE OF CONTENTS 1-SAFETY ���������������������������������������������������������������������������������������������������������������� PAGE 1 1�1 INTRODUCTION �������������������������������������������������������������������������������������������������������������������PAGE 1 1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING ����������������������������������������������������������������PAGE 1 1�3 SAFETY INSTRUCTIONS FOR OPERATION �������������������������������������������������������������������������PAGE 1 1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE �������������������������������������������������������������������PAGE 3 1�5 RISKS �����������������������������������������������������������������������������������������������������������������������������������PAGE 3 2-DESCRIPTION ������������������������������������������������������������������������������������������������������ PAGE 4 3-UNPACKING &...
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: Safety Instructions For Commissioning

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.
  • Page 8 2-DESCRIPTION HD2P-9KMSF- Heavy Duty, 2-post, 9000lb capacity, Master Series, Floor-plate lift with Asymmetric arms This lift is a 9,000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder. The safety latch is manually released by a single lever and the spring-loaded locks engage into place as the carriages are raised.

  • Page 9: Unpacking And Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4-SPECIFICATIONS Model Description Capacity Lifting Time *Column Height Overall Width Between Posts Floorplate/ HD2P-9KMSF 9,000 lb 50-60 sec. 112” 134.25” 111.5” Asymmetric Arms Drive-Thru Low Pad Height Lifting Height Power Unit 220V/1Ph/60Hz 100.75” 3.75” 73” - 80.25” *CARRIAGE LOCK LADDER WILL EXTEND 10” ABOVE TOP OF COLUMN WHEN RAISED TO MAX HEIGHT. Due to minor variances in the manufacturing process, dimensions in this manual may vary slightly from the finished product.

  • Page 11: Anchoring Tip Sheet

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: Installation Instructions

    6-INSTALLATION INSTRUCTIONS PLEASE NOTE THAT ALL DIMENSIONS GIVEN ARE FOR REFERENCE. FINAL DIMENSIONS MAY VARY SLIGHTLY. LIFT COLUMNS MUST BE PLUMB AND SQUARE REGARDLESS OF FINAL DIMENSIONS. 1) Check ceiling height to confirm the lift can be set up in your area, then place the lift near the intended installation location.
  • Page 13 6) Tighten anchor bolts down so that the baseplate is flush on the ground. You don’t need to torque them down just yet; this step is just to determine how plumb the column is on the ground. Using a 4’ level, check the plumb on the column in both directions, holding the level up about ¾...
  • Page 14 iii� Route the cable down and around the lower pulley then across the bottom tray of the floorplate and around the lower pulley on the opposite side. iv� You will need to use some string and tape to help pull the cable up the back of the column.
  • Page 15 11) Mount the power unit to the column using the supplied carriage bolts and nuts. Be sure that the head of the bolts are on the inside of the column. We have slotted 2 of the mounting holes on the column, to ease with installation.
  • Page 16 15) Install the Carriage Limit Switch on the outside of the column using the supplied hardware. This limit switch is designed to interrupt the signal from the push button to keep from maxing out the cylinders. Remove the front panel from the junction box on Power-Unit motor and route the limit switch wires into it.
  • Page 17 20) Once you are finished adjusting the cables, you can now install the jam nuts on the cables and the (2) Rubber Door Guards on each Carriage using the hardware provided. 21) After ensuring that you locks are functioning properly, install the lock covers with the provided hardware.

  • Page 18: Defects / Malfunctions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 19: Operation

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the up button enough to allow the safety locks to be disengaged. Pull the latch release handle (Fig. 1) to release the safety locks. WARNING: ALWAYS ENSURE BOTH SIDES RELEASE.
  • Page 20 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 21: Maintenance Schedule

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.
  • Page 22 8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BI-MONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 23: Hydraulic System

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 24: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 25: Troubleshooting

    9-TROUBLESHOOTING 1� Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2� Motor runs but will not raise: A.

  • Page 26: Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.
  • Page 27 11-DIAGRAMS (FIG. 1-9) FIG. 1 - EXPLODED DIAGRAM NO� CODE DESCRIPTION 614901362 LONG ARM (INNER) 614004005B LONG ARM (OUTER) 614901472 OFFSIDE COLUMN 201102026 HEX BOLT - M12*25 204201006 LOCK WASHER - M12 204101007 FLAT WASHER - M12 410049031B ARM PIN 202109085 CAP HEAD BOLT (12.9) - M12X30 410901074...
  • Page 28 EXPLODED DIAGRAM CONT. NO� CODE DESCRIPTION 204301013 C-CLIP - M38 614004007C SHORT ARM (OUTER) 614004009C SHORT ARM (MIDDLE) 202111004 CAP HEAD BOLT - M8X12 420040250 RUBBER PAD (ROUND) 615004003D PAD MOUNT ASSEMBLY 202110016 BUTTON HEAD BOLT - M12*20 410011163B DUST COVER 614004017B BOTTOM TRAY 410040013B...
  • Page 29 FIG. 2 - SAFETY CABLE & ADAPTERS NO� CODE DESCRIPTION 410902491 SAFETY RELEASE CABLE - L=6955MM (273.82") 202110004 CAP HEAD BOLT - M8X12 410060573 LOCK RELEASE PULLEY MOUNT No� Code Description 612004003B TRUCK ADAPTER (4"HEIGHT) 410901744 TRUCK ADAPTER BRACKET 202110004 BUTTON HEAD BOLT- M8X12...
  • Page 30 FIG. 2-1 - SAFETY LATCHES NO� CODE DESCRIPTION 410902013 SPRING (HOOKED END) 410902014 SPRING (ANGLED END) 410010031 WASHER 204301009 CIRCLIP - D25 410902031 SHAFT 202111033 FLAT HEAD SCREW - M8X65 202109152 CAP HEAD BOLT- M4X5 203101005 HEX NUT - M8 615068400 HANDLE 420680066...
  • Page 31 FIG. 3 -CARRIAGES NO� CODE DESCRIPTION 206201004 COTTER PIN - M3*45 410010031 WASHER 205101007 BUSHING 410044260 PULLEY 614901473 CARRIAGE 420680083 NYLON SLIDE BLOCK 1 420680099B NYLON SLIDE BLOCK 2 420680124 RUBBER DOOR GUARD 202109031 HEX HEAD BOLT - M8X12 203204011 KNOB - 50XM10 410902001 ARM RESTRAINT PIN...
  • Page 32 FIG. 4 - CYLINDERS NO� CODE DESCRIPTION POWER UNIT - 220V-60HZ-1PH-2.5KW-21MPA-10L 624008101 HYDRAULIC HOSE - L=1000MM (39.37") 410902269 HYDRAULIC EXTENSION 615001007 MAIN SIDE CYLINDER 615001009 CYLINDER FITTING 624001025 HYDRAULIC HOSE - L=2880MM (113.39") 615001008 SHORT CYLINDER FITTING 206201011 COTTER PIN - M4X50 612001001 RAM/PULLEY YOKE 410011211...
  • Page 33 CYLINDERS CONT. NO� CODE DESCRIPTION 410010111 PULLEY 410130081B CHAIN RETENTION BRACKET 202109017 CAP HEAD BOLT- M6X8 208108001 CHAIN 206201008 COTTER PIN - M4X30 410047350C CHAIN MOUNTING BRACKET 203101009 HEX NUT - M16 203204001 HEX OPEN SLOT NUT - M16 615001006 OFFSIDE CYLINDER FIG 5 - CABLES NO�...
  • Page 34 FIG. 6 - POWER UNIT NO� CODE DESCRIPTION 330405069 OIL TANK (STEEL) 330403003 OIL FILTER 330201006 GEAR PUMP 330404015 COUPLING - 46MM...
  • Page 35 POWER UNIT CONT. NO� CODE DESCRIPTION 320204209 MOTOR -(208-240V,50/60HZ,2.2KW,2850/3450RPM) 330105017 HYDRAULIC BLOCK 330301003 PRESSURE BYPASS VALVE 330304010 PRESSURE ADJUSTMENT VALVE 330302008 CHECK VALVE 330303016 LOWERING VALVE 10-1 330303015 LOWERING VALVE HANDLE 330313001 THROTTLE VALVE 330502015 VENTED OIL CAP 330401013 PICKUP TUBE 330402006 RETURN TUBE 210101013...
  • Page 36 FIG. 7 - HYDRAULICS NO� CODE DESCRIPTION POWER UNIT - 220V-60HZ-1PH-2.5KW-21MPA-10L 207103019 COMPOSITE WASHER - M14 310101008 STRAIGHT CONNECTOR - M14 X 1.5 624008101 HYDRAULIC HOSE - L=1000MM (39.37") 410902269 HYDRAULIC EXTENSION 615001007 MAIN SIDE CYLINDER 615001009 CYLINDER FITTING 624001025 HYDRAULIC HOSE - L=2880MM (113.39") 615001008 SHORT CYLINDER FITTING...
  • Page 37 FIG. 8 - ELECTRICAL NO� CODE DESCRIPTION 320401042 POWER UNIT CONTROL BUTTON 320301029 CARRIAGE LIMIT SWITCH Connect wire L to terminal A1 ,3L2 and 1L1. Connect wire N to terminal 5L3 and 13NO Connect wire U to terminal 2T1 and 4T2 Connect wire W to terminal 6T3 and 14NO 1.OIL TANK 2.OIL SUCKING FILTER...
  • Page 38 FIG. 9 - DIMENSIONS...
  • Page 39 NOTES...

  • Page 40: Limited Warranty

    Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.

  • Page 41: Warranty Registration

    WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 43 NOTES...
  • Page 44 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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