Titan Lifts HD2P-9000AF Installation, Operation & Maintenance Manual
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Titan Lifts HD2P-9000AF Installation, Operation & Maintenance Manual

9,000 lb capacity 2 post lift
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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODEL:
HD2P-9000AF
9,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-9000AF

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODEL: HD2P-9000AF 9,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...
  • Page 3 TABLE OF CONTENTS 1-SAFETY ���������������������������������������������������������������������������������������������������������������� PAGE 1 1�1 INTRODUCTION �������������������������������������������������������������������������������������������������������������������PAGE 1 1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING ����������������������������������������������������������������PAGE 1 1�3 SAFETY INSTRUCTIONS FOR OPERATION �������������������������������������������������������������������������PAGE 1 1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE �������������������������������������������������������������������PAGE 3 1�5 RISKS �����������������������������������������������������������������������������������������������������������������������������������PAGE 3 2-DESCRIPTION ������������������������������������������������������������������������������������������������������ PAGE 4 3-UNPACKING &...
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: Safety Instructions For Commissioning

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY� Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.
  • Page 8 2-DESCRIPTION The following type of lift is a 2-Column hydraulic, leaf chain driven. HD2P-9000AF: 2-Column Floorplate Beam Lift type, 9000 lbs. Capacity, Asymmetric Swing Arm set up. NOTE: Symmetric arm kit is also available for the HD2P-9000AF� This lift is a 9000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.

  • Page 9: Unpacking And Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4 SPECIFICATIONS Model Description Capacity Lifting Time Overall Height Overall Width Between Posts Floorplate/ HD2P-9000AF 9,000 lbs 45 sec� 112” 134-5/8” 110-3/8” Asymmetric Drive-Thru 100-5/8” *Due to minor variances in the manufacturing process, dimensions in this manual may vary slightly from the finished product.

  • Page 11: Anchoring Tip Sheet

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1� Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: Installation Instructions

    6� Place a flat washer and hex nut over threaded end of anchor, leaving approximately 1/4 inch of thread exposed above the nut (fig. 3). Carefully tap anchor into the concrete until nut and flat washer are against base plate. Be sure to only tap the top of the anchor and not the nut.
  • Page 13 9) Installing the equalizing cables: refer to Fig 3 (pg. 23) for general cable arrangement for the HD2P-9000AF. Set carriages on the first safety latch engagement. Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage (double check the latches before working under the carriages).
  • Page 14 19) Do not place any vehicle on the lift at this time. Read the operation instructions(pg 12- 14) and cycle the lift up and down several times to ensure safety latches click together and all air is removed from the system. Ensure all hydraulic fittings are tight and not leaking.

  • Page 15: Defects / Malfunctions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 16: Operation

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the up button enough to allow the safety locks to be Fig. 1 disengaged. Pull both latch releases Fig. 2 to release the safety locks�...
  • Page 17 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points� Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 18: Maintenance Schedule

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.
  • Page 19 8.1.3 MONTHLY 1� Check safety mechanism operation� 2� Check condition of shafts, shaft locks and bushings. 3� Check overall cleanliness� 8.1.4 BIMONTHLY 1� Check condition of extensions and lubricate� 2� Check oil leaks from cylinders� 3� Check oil leaks at pipe joints� 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person�...

  • Page 20: Hydraulic System

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 21: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1� Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2� Check that the safety locking mechanism is functioning correctly. 3�...

  • Page 22: Troubleshooting

    9-TROUBLESHOOTING 1� Motor does not run: A� Breaker or fuse blown. B� Motor thermal overload tripped� Wait for overload to cool� C� Faulty wiring connections……Call electrician for service. D� Defective up button……Call electrician for service. 2� Motor runs but will not raise: A�...

  • Page 23: Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations� Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.
  • Page 24 11-DIAGRAMS (FIG. 1-3) FIG. 1 - 9000AF 110-3/8” 134-5/8”...
  • Page 25 FIG. 2 - 9000AF 134.5/8” R 34.72” R 52.44” R 28.54” R 40.75”...
  • Page 26 FIG. 3 - 9000AF Top Cable Sheave Locking Nuts*4 Carriage Equalizing Cable*2 Bottom Cable Sheave...
  • Page 28 12-PARTS (FIG. 4-5) FIG. 4 - 9000AF...
  • Page 29 FIG. 4B - 9000AF...
  • Page 30 Name TT-6934-100-00A Main column jointing TT-6934-100-00B Sub column jointing TT-6934-100-13-00 Up board TPF4-100-10-05 Pulley SF-1 2515 Multiple bush XG4.5A01-04 Washer GB894.1-86 D25 Spindle spring washer GB6170-2000 M10 Hexangular nut GB93-87 D10 Flat washer GB97.2-85 D10 Flat washer GB5781-86 M10×35 Hexangular bolt TPF4-100-14-02 Spindle SF2520...
  • Page 31 Name GB5781-86 M8×25 Haxangular bolt GB97.2-85 D8 Flat washer GB93-87 D8 Spring washer GB6170-86 M8 Hexangular nut TT-6835-500-01 Cylinder oil pipe L=1430 TT-6934-500-02 3.8B cylinder joint M14 Combination washer TT-6934-500-04 Cylinder fitting GB95-1985 D16 Flat washer GB/6170-2000 M16 Hexangular nut TPF4 Oil cylinder NEW Oil cylinder subassembly TT-6934-500-04...
  • Page 32 FIG. 5 - POWER UNIT Name Overflow valve Test Hose fitting Annectent spindle Check valve Lowering valve Bolt Throttle valve Escape oil valve Oil box Suction oil hose Gear pump Bumper valve Valve seat Motor Power Control Button Lowering Handle...

  • Page 33: Warranty Registration

    WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...

  • Page 35: Limited Warranty

    Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 36 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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