Titan Lifts PREMIER HD2P-9KFP Installation, Operation & Maintenance Manual

Titan Lifts PREMIER HD2P-9KFP Installation, Operation & Maintenance Manual

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®
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-9KFP
9,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts PREMIER HD2P-9KFP

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-9KFP 9,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...
  • Page 3 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1-SAFETY ���������������������������������������������������������������������������������������������������������������� PAGE 1 1�1 INTRODUCTION �������������������������������������������������������������������������������������������������������������������PAGE 1 1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING ����������������������������������������������������������������PAGE 1 1�3 SAFETY INSTRUCTIONS FOR OPERATION �������������������������������������������������������������������������PAGE 1 1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE �������������������������������������������������������������������PAGE 3 1�5 RISKS �����������������������������������������������������������������������������������������������������������������������������������PAGE 3 2-DESCRIPTION ������������������������������������������������������������������������������������������������������ PAGE 4 3-UNPACKING &...
  • Page 5 INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...
  • Page 7 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.
  • Page 8 2-DESCRIPTION The following is a 2-Column hydraulic, leaf chain driven lift. The model numbers covered in this manual are designated below: HD2P-9KFP: 2-Column Floorplate Lift type, 9,000 lb Capacity, Asymmetric Swing Arm set up. This lift is a 9,000 lb capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.
  • Page 9 3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.
  • Page 10 4-SPECIFICATIONS Model Description Capacity Lifting Time *Column Height Overall Width Between Posts Floorplate/ HD2P-9KFP 9,000 lb 40-60 sec. 111.25” 134.75” 112.25” Asymmetric Drive-Thru 103.25” *Carriage lock ladder will extend 11” above top of column when raised to max height.* Due to minor variances in the manufacturing process, dimensions in this manual may vary slightly from the finished product.
  • Page 11 5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.
  • Page 12 6-INSTALLATION INSTRUCTIONS PLEASE NOTE THAT ALL DIMENSIONS GIVEN ARE FOR REFERENCE. FINAL DIMENSIONS MAY VARY SLIGHTLY. LIFT COLUMNS MUST BE PLUMB AND SQUARE REGARDLESS OF FINAL DIMENSIONS. 1) After unloading the lift, place it near the intended installation location. 2) Remove the shipping bands and protective wrapping from the lift.
  • Page 13 8) Using a tape measure, measure diagonally from the face of one column to the opposite face of the other, to ensure that the columns are square (see below). After confirming the dimensions, test fit the floor plate AND hydraulic hose BEFORE drilling the anchors for the offside column.
  • Page 14 Top Cable Sheave Locking Nuts*4 Carriage Equalizing Cable*2 Bottom Cable Sheave 11) Properly route and install the hydraulic hose, then place the hose cover on top. The hose cover may be anchored to the concrete using the supplied anchors, however, this step is not required.
  • Page 15 15) To adjust the arm lock, loosen the arm restraint gear on each arm and push them into the arm lock block until the mesh completely, then tighten the bolts on the arm restraint gear. Next tighten the nut on the top of the arm lock block until it’s snug. Once that’s done, you can thread the ball handles to the arm restraint pins.
  • Page 16 7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.
  • Page 17: Lowering Control

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the up button enough to allow the safety locks to be disengaged. Pull the latch release handle (Fig. 1) to release the safety locks. WARNING: ALWAYS ENSURE BOTH SIDES RELEASE.
  • Page 18 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.
  • Page 19: Daily

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.
  • Page 20: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BI-MONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.
  • Page 21: Hydraulic System

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.
  • Page 22: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.
  • Page 23 9-TROUBLESHOOTING 1� Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2� Motor runs but will not raise: A.
  • Page 24 10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.
  • Page 25 11-DIAGRAMS (FIG. 1-9) FIG. 1 - HD2P-9KFP...
  • Page 26 FIG. 2 - HD2P-9KFP Column Column Anchor Bolts 3/4” 6.25” 4” Concrete 3000PSI min...
  • Page 27 FIG. 3 - HD2P-9KFP...
  • Page 28 Power Unit for 2-Post lift (Manual Release) FIG. 4 - POWER UNIT Parts List (Power Unit) Desc. Item Motor Valve Board Overflow Valve Fitting Cushion Valve Absorbing Oil Pipe Oil Filter Throttle Valve Oil Hose Tie-in Manual Unloading Valve Single-way Valve Gear Pump Oil Tank Oil Tank Cover...
  • Page 29 FIG. 5 - MAIN COLUMN 31 31 33 32 33 32 32 31 31 31 31 31 18 17...
  • Page 30 FIG. 6 - OFFSIDE COLUMN 6 5 4 32 32 31 31 17 17...
  • Page 31 FIG. 7 - MAIN SIDE CARRIAGE...
  • Page 32 FIG. 8 - OFFSIDE CARRIAGE...
  • Page 33 FIG. 9 - CABLES & HOSES...
  • Page 34 PARTS LIST ITEM DESCRIPTION ITEM DESCRIPTION Main column assembly Spring washer - M10 Offside column assembly Nut - M10 Top cover assembly Flat washer - M12 Hex bolt - M8x8 Outside hex bolt - M10x25 Washer - Ø8 Shaft of safety lock Clip - C25 Hex bolt - M5x12 Copper bush - Ø29x25x16...
  • Page 35 ITEM DESCRIPTION Cable 8800mm Cable Nut M16 Hydraulic Fitting 3/8 to 9/16 Hydraulic hose 2870mm Hydraulic hose 1150mm Straight fitting 3/8 to 1/4 Combination Seal Banjo Bolt Connector to power unit 1/4 to 9/16 Chain Safety release cable...
  • Page 36 Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 37 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 39 NOTES...
  • Page 40 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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