Titan Lifts HD2P-15000C Installation, Operation & Maintenance Manual
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Titan Lifts HD2P-15000C Installation, Operation & Maintenance Manual

15,000 lb capacity 2 post lift
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INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODEL:
HD2P-15000C
15,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-15000C

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODEL: HD2P-15000C 15,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...

  • Page 3: Table Of Contents

    CONTENTS 1-SAFETY .......................... 1 1.1 INTRODUCTION ..........................1 1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ................1 1.3 SAFETY INSTRUCTIONS FOR OPERATION ...................1 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ................3 1.5 RISKS .............................3 2-DESCRIPTION ........................ 4 3-UNPACKING & SETUP ....................5 3.1 DELIVERY AND CHECK OF PACKAGES ..................5 3.2 LIFTING AND HANDLING .......................5 3.3 PREPARATION ..........................5 4 SPECIFICATIONS ......................
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: 1-Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 8: 2-Description

    The following is a 2-Column Hydraulic, Leaf chain driven lift. The model numbers covered in this manual are designated below: HD2P-15000C: 2-Column Overhead Beam Lift type, 15,000 lbs. Capacity, Symmetric Swing Arm set up. This lift is a 15,000 lb. capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.

  • Page 9: 3-Unpacking & Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 10: Specifications

    4 SPECIFICATIONS Model Description Capacity Lifting Time Overall Height Overall Width Between Posts ClearFloor/ HD2P-15000C 15,000 lbs 45 sec. 182” 148” 120” Symmetric Max Lift Height/ Max Lift Height/ Drive-Thru Arm Length Arm Length Plate Column Width Standard Pads Truck Adapter...

  • Page 11: Important Concrete And Anchoring Information

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 12: 6-Installation Instructions

    (See Fig 5A & 5B) NOTE: the power unit column can be located on either side. 5) Assemble the uprights to the columns on model HD2P-15000C. (See Fig. 1, page 21). 6) Position the columns facing each other with 148” between the outside of the base plates.
  • Page 13 Pull the other end of cable and run nut on it. Tighten both nuts. Repeat above for second cable. 12) Connect the hydraulic hoses, as shown on Fig. 6 (pg. 26) for HD2P-15000C Clear Floor Type.
  • Page 14 18) Install the shut-off mechanism for the 15000C model. Screw two long screws into holes on up-rights, and tighten them with two M6 nuts each. Run shut-off cable through hole at long screw end on offside up-right and fix it with cable clamp, across the power side long screw hole, to the microswitch on top of power unit, then fix the cable end with cable clamp also.

  • Page 15: 7-Operation Instructions

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 16: Lowering Control

    NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE NECESSARY TO ADD WEIGHT. 7.2.3 LOWERING CONTROL Press the up button enough to allow the safety locks to be disengaged. Pull both latch releases Fig. 2 to release the safety Fig.
  • Page 17 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 18: 8-Maintenance

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 19: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BIMONTHLY 1. Check condition of extensions and lubricate. 2. Check oil leaks from cylinders. 3. Check oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 20: Maintenance By Operator

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 21: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 22: 9-Troubleshooting

    9-TROUBLESHOOTING Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. Motor runs but will not raise: A.

  • Page 23: 10-Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.

  • Page 24: 11-Diagrams (Fig. 1-9)

    11-DIAGRAMS (FIG. 1-9) FIG. 1 - DIMENSIONS 120-3/4” 148-3/8” R37-1/8” - 52-1/8”...
  • Page 25 FIG. 2 - ARM SWING 148-3/8” R37-1/8” - 52-1/8” R37-1/8” - 52-1/8”...
  • Page 26 FIG. 3 - COLUMN OVERVIEW...
  • Page 27 FIG. 4 - CABLES Cable Sheave Equalizing Cable *2 Locking Nuts*4 Bottom Cable Sheave...
  • Page 28 FIG. 5A - LAYOUT SPACING 1 148” 74” 74” Center Line FIG. 5B - LAYOUT SPACING 2 Work Bench Center Line 116” 152” 34 1/2” 34 1/2” Base line 148” 116”...
  • Page 29 FIG. 6 - ANCHORING Column Column Anchor Bolts 3/4”x6 ” 3/4” H Concrete 3000PSI min 148” 107” ”...
  • Page 30 FIG. 7 - EXPLODED PARTS VIEW 63/64/65 33/34/35 71/72 67/68/69/70 25/26 15 16/17 12/13 30/31 20/21 37/38 56.1/56.2 60.1 63/64/65 59/60 57/58 50/51/52 52.1 52.2...
  • Page 31 FIG. 8 - EXPLODED PARTS VIEW 2 82/83/84/85...
  • Page 32 Description Description MAIN COLUMN 52.1 ARM RESTRAINT GEAR OFFSIDE COLUMN 52.2 PLATE Q235-A COLUMN EXTENSION ARM RESTRAINT PIN TRUCK ADAPTER L=76MM (3") SPRING 65MN TRUCK ADAPTER L=120MM (4.75") COTTER PIN 2.5X45 TRUCK ADAPTER BRACKET SAFETY LOCK ASSEMBLY FLAT WASHER D8 56.1 PULL CABLE SCREW M8X10...
  • Page 33 FIG. 9 - POWER UNIT Description Overflow valve Hose fitting Annectent spindle Check valve Lowering valve Bolt Throttle valve Escape oil valve Oil Reservoir (12 Liter) Suction oil hose Gear pump Bumper valve Valve seat Motor Power Control Button Lowering Handle...
  • Page 34 Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 35 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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