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Titan Lifts HD2P-9KCL Installation, Operation & Maintenance Manual

Premier series 9,000 lb capacity 2 post lift
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®
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
MODELS:
HD2P-9KCL
9,000 LB CAPACITY 2 POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan Lifts HD2P-9KCL

  • Page 1 ® INSTALLATION, OPERATION & MAINTENANCE MANUAL MODELS: HD2P-9KCL 9,000 LB CAPACITY 2 POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
  • Page 2 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1-SAFETY ���������������������������������������������������������������������������������������������������������������� PAGE 1 1�1 INTRODUCTION �������������������������������������������������������������������������������������������������������������������PAGE 1 1�2 SAFETY INSTRUCTIONS FOR COMMISSIONING ����������������������������������������������������������������PAGE 1 1�3 SAFETY INSTRUCTIONS FOR OPERATION �������������������������������������������������������������������������PAGE 1 1�4 SAFETY INSTRUCTIONS FOR MAINTENANCE �������������������������������������������������������������������PAGE 3 1�5 RISKS �����������������������������������������������������������������������������������������������������������������������������������PAGE 3 2-DESCRIPTION ������������������������������������������������������������������������������������������������������ PAGE 4 3-UNPACKING &...

  • Page 4: Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 5 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 6: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 7: Description

    The following is a 2-Column hydraulic, leaf chain driven lift. The model numbers covered in this manual are designated below: HD2P-9KCL: 2-Column Overhead Beam Lift type, 9,000 lb Capacity, Asymmetric Swing Arm set up. This lift is a 9,000 lb capacity, 2-Post Lift. The safety latch system is very similar to an extension ladder.

  • Page 8: Unpacking & Setup

    3-UNPACKING & SETUP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 3.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 9: Specifications

    4 SPECIFICATIONS Model Description Capacity Lifting Time Overall Height Overall Width Between Posts Clear Floor/ HD2P-9KCL 9,000 lb 40-60 sec. 155” 132.25” 110.25” Asymmetric Drive-Thru 102” 5-FLOOR REQUIREMENTS 5.1 SELECTING THE SITE AREA 1. Make sure that adequate space and height is available.

  • Page 10: Important Concrete And Anchoring Information

    5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION 1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the floor grade, you DO NOT have enough embedment.

  • Page 11: Anchoring Tip Sheet

    5.4 ANCHORING TIP SHEET 1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the anchor, 3/4”. (.775 to .787 inches diameter). Do not use excessively worn bits or bits which have been incorrectly sharpened� 2.

  • Page 12: Installation Instructions

    NOTE: the power unit column can be placed on either side. 5) Assemble the overhead crossbar for model HD2P-9KCL. This is also a good time to mount the brackets for the safety shut-off bar, the bar itself, and the shut-off switch. (Be sure to leave bolts hand-tight.)
  • Page 13 10) After both columns are properly torqued, tighten the (8) crossbar bolts. 11) Install safety lock release pulley brackets to the top of each column. 12) Install the safety cable, by routing through the pulleys mounted on both columns. 13) Installing the equalizing cables: Route cables through carriages and around pulleys as shown in diagram.
  • Page 14 16) Install the lifting arms and arm restraint pins. The arm restraint pins must be installed from the bottom of the mount. This will require removal of the handle, nut, lock washer, flat washer, and gear block. Use 5/8” wrench to tighten the nut.

  • Page 15: Up Control

    7-OPERATION INSTRUCTIONS WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER 18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING RAISING AND LOWERING CYCLES.

  • Page 16: Lowering Control

    NOTE: It is recommended to swing both arms outward pointing toward the front of the lift prior to loading a vehicle into the HD2P-9KCL. 2. Drive the vehicle over the lift while keeping the vehicle parallel with the lift and aligning the center of gravity of the vehicle with the center of the lift.
  • Page 17 WARNING: Do not lift the vehicle if you cannot establish secure and level lifting points. Do not use sub-standard shims or other devices in place of approved and recommended rubber pad adapters. Never use the lift without the rubber pads in place on each plate and in contact with the lifting points of a vehicle.

  • Page 18: Daily

    8-MAINTENANCE WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT. IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY FOR SEVERE USE APPLICATIONS. 8.1 MAINTENANCE SCHEDULE It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic preventive maintenance program to ensure trouble-free operation and long service life.

  • Page 19: Monthly

    8.1.3 MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushings. 3. Check overall cleanliness. 8.1.4 BI-MONTHLY 1. Check condition of extensions and lubricate. 2. Check for oil leaks from cylinders. 3. Check for oil leaks at pipe joints. 8.1.5 YEARLY Service and safety inspection on the lift must be performed by a competent person.

  • Page 20: Hydraulic System

    IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING MECHANISM IS FUNCTIONING CORRECTLY. 8.2 MAINTENANCE BY OPERATOR All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage.

  • Page 21: Operation And Wear Checks

    8.2.3 OPERATION AND WEAR CHECKS 1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do not use this product if worn or damaged. 2. Check that the safety locking mechanism is functioning correctly. 3.

  • Page 22: Troubleshooting

    9-TROUBLESHOOTING 1� Motor does not run: A. Breaker or fuse blown. B. Motor thermal overload tripped. Wait for overload to cool. C. Faulty wiring connections……Call electrician for service. D. Defective up button……Call electrician for service. 2� Motor runs but will not raise: A.

  • Page 23: Owner/Employer Responsibilities

    10-OWNER/EMPLOYER RESPONSIBILITIES The owner/employer: Shall establish procedures to periodically maintain, inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it’s continued safe operations. Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before beginning any lift repairs.

  • Page 24: Diagrams (Fig� 1-9)

    11-DIAGRAMS (FIG. 1-9) FIG. 1 - HD2P-9KCL 110.25” 132.25” 32”-48” 32”-48” 28”-40” 27”-40” 132.25”...
  • Page 25 FIG. 2 - HD2P-9KCL Column Column Anchor Bolts 3/4” 5.50” 4” Concrete 3000PSI min Torque Nut...
  • Page 26 FIG. 3 - POWER UNIT Power Unit for 2-Post lift (Manual Release) Parts List (Power Unit) Item Desc. Motor Valve Body Pressure ReliefValve Plug Cushion Valve Oil Pickup Tube Oil Filter Throttle Valve Straight Fitting Release Valve Check Valve Gear Pump Reservoir Reservoir Lid Drain Tube...
  • Page 28 FIG. 4 - MAIN COLUMN 14 14 30 29 28 28 28 28 28...
  • Page 29 FIG. 5 - OFFISDE COLUMN 28 28 19 18...
  • Page 30 FIG. 6 - MAIN COLUMN CARRIAGE...
  • Page 31 FIG. 7 - OFFSIDE COLUMN CARRIAGE...
  • Page 32 FIG. 8 - CROSSBEAM...
  • Page 33 PARTS LIST ITEM DESCRIPTION QTY ITEM DESCRIPTION Main column assembly Front short arm - inner Offside column assembly Front short arm - outer Hex bolt - M8x8 Pin-shaft of lifting arm Washer - Ø8 Crashproof block Spring washer - C25 Lifting pad assembly Copper bush - Ø29x25x16 Rubber lifting pad...
  • Page 34 Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase. All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  • Page 35 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 WARNING The warnings, precautions and instructions in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used. TITAN MARKETING, LLC PO Box 7069 Greenwood, IN 46142 1.888.908-4826...

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